Industrial Ethernet Cables XS5/XS6

Transcription

1 ADR ADR ADR XS5/XS6 Cables and Connectors for EtherCAT and Other Industrial Ethernet Networks CAT6a Ethernet patch cables For in-cabinet use LSZH with standard RJ5 plugs CAT5e Ethernet patch cables For out-of-cabinet use PUR with standard RJ5 plugs PVC with rugged RJ5 plugs PVC with M SmartClick plugs Connection Examples Control panel Ideal for in-cabinet XS6W-6LSZH Ideal for out-of-cabinet XS6W-5PUR XS5 XS6 Standard Connectors Rugged Connectors Rugged Assembly Connectors Standard Connectors XS5 M Connectors

2 Features Cables with Standard RJ5 Connectors Refer to page for details. The lineup features LSZH cables* for in-panel wiring and PUR cables for wiring outside of panels. The Standard RJ5 Connectors reduce cable routing space. - Outer diameter: 5.8 mm - -pair AWG7 (LSZH) or AWG6 (PUR) Cable colors include blue, yellow, or green. LSZH cables are available in lengths from 0. to 0 m and PUR cables are available in 0 lengths from 0.5 to 0 m. Double-shielded cables with overall braiding and individual foil shield on each wire pair to reduce EMC interference in industrial environments. * Low-smoke zero-halogen cables. Shape of RJ5 Connector LSZH Cable with Double Overall braiding and individual foil shield on each wire pair Cables with Rugged RJ5 Connectors Refer to page 7 for details. Tough latches and RJ5 connectors with strong cable holding strength are used to enable connections outside of control panels. Quad AWG cable with PVC cover of 6.5 mm outer diameter. Double-shielded cables with overall braiding and individual foil shield to reduce EMC interference in industrial environments. Shape of RJ5 Connector PVC Cable with Double Tough latch Overall braiding and individual foil shield Assembly Connectors You can easily assemble Ethernet cables onsite without crimping tools or other special tools. Refer to page for the assembly procedure. Cable Extension Length Standard Connectors (RJ5 Connectors) 58 mm Rugged Connectors (RJ5 Connectors) 89 mm Minimum cable bending radius: 5 mm Minimum cable bending radius: 0 mm

3 Cables with M Connectors Refer to page 7 for details. Resistance to harsh environments with IP67 protection. SmartClick Connectors that provide one-step (/8th turn) connection are used (compatible with standard M screw connectors). A wide range of variations, such as cables with right-angle connectors and PCB connectors. Cables with sockets and robot cables were added to the series. Shape of M Connector PVC Cable with Double structure Overall braiding and individual foil shield Effectiveness Data for Rugged RJ5 Connectors and Waterproof M Connectors The following data is the results of OMRON testing. effectiveness may vary for your environment and application conditions. Comparison of Effectiveness with Product without a Double The following table shows the differences with a structure without a double shield. Higher numeric values show greater shield effectiveness. Frequency (MHz) structure Product with single shield 5 db 9 db 5 db 5 db 7 db Product with a double shield (XS5@-T, Category 5E) 6 db 58 db db db 7 db SmartClick is registered trademark of OMRON Corporation. EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.

4 Model Number Legend Use this legend when determining the product specifications from the model number. Choose from the model numbers listed in Ordering Information when ordering. 8 A B C D E F ATransmission Characteristics 5: Category 5 6: Category 6A BSheath Material LSZH: LSZH PUR: PUR CNumber of Pins 8: 8 pins DCable Attachment Direction SS: Straight/Straight ECable Length* 0: 0. m 0: 0. m 50: 0.5 m 00: m 50:.5 m 00: m 00: m 500: 5 m 750: 7.5 m 000: 0 m 500: 5 m 000: 0 m FSheath Color B: Blue Y: Yellow G: Green * PUR cables are not available for 0.-m and 0.-m cables. Cables with Standard RJ5 Connectors

5 Ordering Information Appearance Type Category Cable with Connectors on Both Ends (RJ5/RJ5) Cat.6a Cable sheath material LSZH Cable color Cable length (m) Model Blue Yellow Green Cat.5 PUR Green 0. XS6W-6LSZH8SS0CM-B 0. XS6W-6LSZH8SS0CM-B 0.5 XS6W-6LSZH8SS50CM-B XS6W-6LSZH8SS00CM-B.5 XS6W-6LSZH8SS50CM-B XS6W-6LSZH8SS00CM-B XS6W-6LSZH8SS00CM-B 5 XS6W-6LSZH8SS500CM-B 7.5 XS6W-6LSZH8SS750CM-B 0 XS6W-6LSZH8SS000CM-B 5 XS6W-6LSZH8SS500CM-B 0 XS6W-6LSZH8SS000CM-B 0. XS6W-6LSZH8SS0CM-Y 0. XS6W-6LSZH8SS0CM-Y 0.5 XS6W-6LSZH8SS50CM-Y XS6W-6LSZH8SS00CM-Y.5 XS6W-6LSZH8SS50CM-Y XS6W-6LSZH8SS00CM-Y XS6W-6LSZH8SS00CM-Y 5 XS6W-6LSZH8SS500CM-Y 7.5 XS6W-6LSZH8SS750CM-Y 0 XS6W-6LSZH8SS000CM-Y 5 XS6W-6LSZH8SS500CM-Y 0 XS6W-6LSZH8SS000CM-Y 0. XS6W-6LSZH8SS0CM-G 0. XS6W-6LSZH8SS0CM-G 0.5 XS6W-6LSZH8SS50CM-G XS6W-6LSZH8SS00CM-G.5 XS6W-6LSZH8SS50CM-G XS6W-6LSZH8SS00CM-G XS6W-6LSZH8SS00CM-G 5 XS6W-6LSZH8SS500CM-G 7.5 XS6W-6LSZH8SS750CM-G 0 XS6W-6LSZH8SS000CM-G 5 XS6W-6LSZH8SS500CM-G 0 XS6W-6LSZH8SS000CM-G 0.5 XS6W-5PUR8SS50CM-G XS6W-5PUR8SS00CM-G.5 XS6W-5PUR8SS50CM-G XS6W-5PUR8SS00CM-G XS6W-5PUR8SS00CM-G 5 XS6W-5PUR8SS500CM-G 7.5 XS6W-5PUR8SS750CM-G 0 XS6W-5PUR8SS000CM-G 5 XS6W-5PUR8SS500CM-G 0 XS6W-5PUR8SS000CM-G 5

6 Specifications Materials and Finish Connectors Cables Type Cable with Connectors on Both Ends (RJ5/RJ5)/LSZH Cable with Connectors on Both Ends (RJ5/RJ5)/PUR Item Model Rated current Withstand voltage Ambient operating temperature Ambient storage temperature Ambient installation temperature Protective structure Type A (at 50 C),000 VDC for 60 s (leakage current: ma max.) 0 to 60 C 0 to 85 C 0 to 60 C 0 to 85 C 0 to 50 C 0 to 60 C IP0 Cable with Connectors on Both Ends (RJ5/RJ5)/LSZH Cable with Connectors on Both Ends (RJ5/RJ5)/PUR Item Model XS6W-6LSZH8SS@@@@CM-@ XS6W-5PUR8SS@@@@CM-G Connector housing Contacts Cover (structured to prevent the tab from breaking) Marking tube PC resin (UL9V-0)/transparent Phosphor bronze/nickel base, gold plated (0.8 μm) Brass/nickel plated LSZH: Blue, yellow, or green PVC resin (UL9V-0)/transparent PUR: Green Type Dimensions Cable with Connectors on Both Ends (RJ5/RJ5)/LSZH Cable with Connectors on Both Ends (RJ5/RJ5)/PUR Item Model XS6W-6LSZH8SS@@@@CM-@ XS6W-5PUR8SS@@@@CM-G Compliant standard IEC 60- /UL58 FT IEC 60- /UL58 FT Number of cores/gauge AWG7 0. mm AWG6 0. mm Outer diameter* 5.8 mm Sheath color* Blue, yellow, or green Green Sheath material LSZH PUR structure Double shield S/FTP Double shield SF/UTP *. Outer diameter. *. Sheath. (Unit: mm) Cable with Connectors on Both Ends (RJ5/RJ5) XS6W-6LSZH8SS@@@@CM-@ XS6W-5PUR8SS@@@@CM-G RJ RJ () Note. External dimensions are the same for all cable materials. Marking tube 6

7 Cables with Rugged RJ5 Connectors and Cables with M Connectors Model Number Legend Use this legend when determining the product specifications from the model number. Choose from the model numbers listed in Ordering Information when ordering. Cable with Connectors RJ5 Assembly Connectors A B C D E F G H XS6G-T - ABCD E AConnector Shape H: Cable with plug on one end W: Cable with connectors on both ends BType T: Ethernet (mating part: M D coding) CNumber of Pins : pins DContact Plating Specification : Gold plating, 0. µm ECable Attachment Direction (M Connectors) : Straight : Right angle FCable Length A: 0. m B: 0.5 m C: m D: m E: m G: 5 m J: 0 m K: 5 m GConnector Shape 0: M plug on one end : Connectors on both ends: M socket/m plug : Connectors on both ends: M plug/m plug C: Connectors on both ends: M plug/rj5 plug D: Connectors on both ends: RJ5 plug/rj5 plug E: Connectors on both ends: M socket/rj5 plug HCable Specification K: Standard cable KR: Robot cable AType T: Ethernet BNumber of Pins : pins CContact Plating Specification : Gold plating, 0. µm DCable Attachment Direction : Straight EDegree of Protection : IP0 M Connectors for Panel Mounting ABCD E AType T: Ethernet (mating part: M D coding) BNumber of Pins : pins CPlating Specification : Gold plating, 0. µm DMounting Method 6: Rear lockingt 7: Front locking ETerminal Shape : DIP terminalst 5: Cable with loose wires (0.5 m) 7

8 Ordering Information Appearance Cable type Type Cable length (m) Model Standard Cables Cable with Plug on One End (M Straight) Cable with Plugs on Both Ends (M Straight/M Straight) Cable with Plugs on Both Ends (M Straight/RJ5) Cable with Plug on One End (M Right-angle) Cable with Plugs on Both Ends (M Right-angle/M Right-angle) Cable with Plugs on Both Ends (M Right-angle/RJ5) Cable with Plugs on Both Ends (RJ5/RJ5) Cable with Plug on One End and Socket on Other End (M Straight/M Straight) Cable with Plug on One End and Socket on Other End (M Straight/RJ5) 0.5 XS5H-T-BM0-K XS5H-T-CM0-K XS5H-T-DM0-K XS5H-T-EM0-K 5 XS5H-T-GM0-K 0 XS5H-T-JM0-K 5 XS5H-T-KM0-K 0.5 XS5W-T-BM-K XS5W-T-CM-K XS5W-T-DM-K XS5W-T-EM-K 5 XS5W-T-GM-K 0 XS5W-T-JM-K 5 XS5W-T-KM-K 0. XS5W-T-AMC-K 0.5 XS5W-T-BMC-K XS5W-T-CMC-K XS5W-T-DMC-K XS5W-T-EMC-K 5 XS5W-T-GMC-K 0 XS5W-T-JMC-K 5 XS5W-T-KMC-K 0.5 XS5H-T-BM0-K XS5H-T-CM0-K XS5H-T-DM0-K XS5H-T-EM0-K 5 XS5H-T-GM0-K 0 XS5H-T-JM0-K 5 XS5H-T-KM0-K 0.5 XS5W-T-BM-K XS5W-T-CM-K XS5W-T-DM-K XS5W-T-EM-K 5 XS5W-T-GM-K 0 XS5W-T-JM-K 5 XS5W-T-KM-K 0. XS5W-T-AMC-K 0.5 XS5W-T-BMC-K XS5W-T-CMC-K XS5W-T-DMC-K XS5W-T-EMC-K 5 XS5W-T-GMC-K 0 XS5W-T-JMC-K 5 XS5W-T-KMC-K 0. XS5W-T-AMD-K 0.5 XS5W-T-BMD-K XS5W-T-CMD-K XS5W-T-DMD-K XS5W-T-EMD-K 5 XS5W-T-GMD-K 0 XS5W-T-JMD-K 5 XS5W-T-KMD-K 0.5 XS5W-T-BM-K XS5W-T-CM-K XS5W-T-DM-K XS5W-T-EM-K 5 XS5W-T-GM-K 0 XS5W-T-JM-K 5 XS5W-T-KM-K 0.5 XS5W-T-BME-K XS5W-T-CME-K XS5W-T-DME-K XS5W-T-EME-K 5 XS5W-T-GME-K 0 XS5W-T-JME-K 5 XS5W-T-KME-K 8

9 Appearance Cable type Type Cable length (m) Model Robot Cables Cable with Plug on One End and Socket on Other End (M Straight/M Straight) Cable with Plugs on Both Ends (M Straight/M Straight) Cable with Plugs on Both Ends (M Straight/RJ5) Cable with Plugs on Both Ends (RJ5/RJ5) 0.5 XS5W-T-BM-KR XS5W-T-CM-KR XS5W-T-DM-KR XS5W-T-EM-KR 5 XS5W-T-GM-KR 0 XS5W-T-JM-KR 5 XS5W-T-KM-KR 0.5 XS5W-T-BM-KR XS5W-T-CM-KR XS5W-T-DM-KR XS5W-T-EM-KR 5 XS5W-T-GM-KR 0 XS5W-T-JM-KR 5 XS5W-T-KM-KR 0.5 XS5W-T-BMC-KR XS5W-T-CMC-KR XS5W-T-DMC-KR XS5W-T-EMC-KR 5 XS5W-T-GMC-KR 0 XS5W-T-JMC-KR 5 XS5W-T-KMC-KR 0.5 XS5W-T-BMD-KR XS5W-T-CMD-KR XS5W-T-DMD-KR XS5W-T-EMD-KR 5 XS5W-T-GMD-KR 0 XS5W-T-JMD-KR 5 XS5W-T-KMD-KR RJ5 Assembly Connector --- XS6G-T- Standard Cables M Connector for Panel Mounting Rear locking 0.5 XS5P-T6-5 Front locking 0.5 XS5P-T7-5 M Panel-mounting PCB Straight Terminals --- XS5P-T6- Cable Bending Data for Robot Cables (XS5W-T-@M@-KR) The following data is the results of OMRON testing for cable bending test conditions. The number of bends may vary for your environment and application conditions. Cableveyor Test Number of bends: 0 million min. 90 Bending Test Number of bends: 6 million min. Travel distance Cable secured to end Cableveyor Cable secured to end Travel speed: Approx. 0 m/min Travel distance: m Cableveyor radius: 75 mm Cable Roller Bending angle: ±90 Speed: Approx. 0 bends/min Roller radius: 60 mm Weight: 500 g Weight 9

10 Specifications Item Materials and Finish Connectors Cables Type Model Cable with Plug on One End (M) XS5H Cable with Plugs on Both Ends (M/M) XS5W -KR Cable with Plug on One End and Socket on Other End (M/M) XS5W -KR Cable with Plugs on Both Ends (M/RJ5) XS5W -KR Cable with Plug on One End and Socket on Other End (M/RJ5) XS5W Cable with Plugs on Both Ends (RJ5/RJ5) XS5W -KR RJ5 Assembly Connector XS6G -T- M Connector for Panel Mounting XS5P-T@-5 M Panelmounting PCB Straight Terminals XS5P -T6- Rated current A.5 A A Rated voltage 0 V 5 VDC Contact resistance 0 mω max. Insulation resistance,000 MΩ min. 500 MΩ min.,000 MΩ min. Withstand voltage,000 VAC for 60 s (leakage current: ma max.),500 VAC for 60 s (leakage current: ma max.) Ambient operating temperature 5 to 70 C Ambient storage temperature 5 to 70 C Protective structure M: IEC IP67, RJ5: IEC IP0 Model M RJ5 Item XS5H and XS5W XS5P-T@-5 XS5P-T6- XS5W and XS6G Contact blocks PBT resin (UL9V-0)/light gray PA resin (UL9V-0)/black PA resin (UL9V-0)/black Contacts Phosphor bronze/nickel base, gold plated (0. μm) Brass/nickel base, gold plated (0. μm) Anchors Zinc diecast/nickel plating --- Anchors (tabs) SUS --- Cover Straight connector: Soft PBT resin (UL9V-0)/black Right-angle connector: --- TPC resin/black Sealing resin --- Epoxy resin --- O-rings Rubber --- Grounding fixture --- Phosphor bronze/nickel base, tin plated (.0 μm) --- Anchor cover --- SUS --- Nuts --- Brass/nickel plated --- Phosphor bronze/nickel base, gold plated (. μm) Model Item Standard Cables Robot Cables Compliant standard UL CM Category Category 5e Number of cores/gauge AWG 0. mm (7/0.6) AWG 0. mm (7//0.05) Outer diameter* 6.5 dia. Sheath color* Light blue Sheath material PVC structure Double shield SF/UTP Note. For the XS5H and XS5W, cables are available only with connectors attached. *. Outer diameter. *. Sheath. 0

11 Dimensions (Unit: mm) Cable with Plug on One End (M Straight) Terminal No. Color Yellow White Orange Blue.7.9 dia. M Cable with Plugs on Both End (M Straight/M Straight) XS5W-T-@M-K XS5W-T-@M-KR M straight M straight dia..9 dia. M M Cable with Plugs on Both Ends (M Straight/RJ5) XS5W-T-@MC-K XS5W-T-@MC-KR M straight RJ dia. M RJ5 Cable with Plug on One End and Socket on Other End (M Straight/M Straight) XS5W-T-@M-K XS5W-T-@M-KR M straight M straight.9 dia..9 dia. M M (Socket) Cable with Plug on One End and Socket on Other End (M Straight/RJ5) XS5W-T-@ME-K M straight RJ5 6.9 dia. (Socket) M RJ5

12 XS5/XS6 Cable with Plug One End (M Right-angle) Terminal No. Color Yellow White Orange Blue..9 dia. M Cable with Plugs on Both Ends (M Right-angle/M Right-angle) XS5W-T-@M-K.5.5 M right angle M right angle...9 dia..9 dia. M M Cable with Plugs on Both Ends (M Right-angle/RJ5) XS5W-T-@MC-K RJ5.9 dia. M M right angle RJ5 6 Cable with Plugs on Both Ends (RJ5/RJ5) XS5W-T-@MD-K XS5W-T-@MD-KR RJ5 6 RJ RJ5 RJ5

13 RJ5 Assembly Connector XS6G-T Contact 6 Contact Contact Contact Applicable wires Sheath outer diameter: 6. to 6.9 mm Core size: AWG to AWG (stranded wires) AWG to AWG (solid wires) Insulation outer diameter:.6 mm max. M Connector for Panel Mounting XS5P-T@-5 XS5P-T6-5 (Rear Locking) M PG dia. 500 Orange 8 White 0 Terminal No. Color Yellow White Orange Blue (Socket) ± (0) Blue Yellow Panel Cutout Dimension dia. 0 XS5P-T7-5 (Front Locking) 8 (Socket) M.9 dia..8 PG ± (0) Orange Blue 7 White 8 Yellow Panel thickness t = to Note : The panel cutout dimension is the same for Front-locking and Rearlocking Connectors. Note : Rotational positioning is not possible for connector rotation. M Panel-mounting PCB Straight Terminals XS5P-T6- Mounting Hole Dimensions (D Cut Structure) Mounting Hole Dimensions Pin No. M B (Socket) dia..6 dia min. A A C C B.±0.0 dia. 5.±0.05 dia..±0.05 dia. Cross-section Diagram A-A 0.5 min..±0.0 dia. 5 to to Cross-section Diagram C-C Cross-section Diagram B-B Panel Processing Dimensions 5 ± +0. Four,. 0 dia. +0. Three,. 0 dia dia. 8.5 ±0.05 5±0.05 dia..5 ± ± ±0.05

14 Assembly Procedure RJ5 Assembly Connectors XS6G-T-. Pass the cable through the cable clamp and the connector housing. Strip the cable sheath and ground braiding to the correct lengths.. Follow the color codes and prepare to insert the wires into the splice piece.. Insert the wires into the splice piece for the length of the splice piece. 5. Place the splice piece into the RJ5 data module and engage it. 6. Place the data module and the splice piece on the IDC assembly housing. 7. Press the data module and the IDC assembly housing together and use pliers or a similar device to make the insulation displacement contact. 8. Remove the data module from the IDC assembly housing. 9. Place the upper screen plate on the data module and press it over the ground braiding of the cable. 0. Place the lower screen plate on the bottom of the data module, align it with the upper screen place, and latch it until you hear it click into place.. Slide the housing that you placed around the cable in step up to the data module and latch it until you hear it click into place.. Tighten the cable clamp. mm mm M Panel-mounting PCB Straight Terminals XS5P-T6- Confirming the Number of Parts The following four parts are included in the package when it is delivered. Panel-mounting Parts PCB-mounting Part. Anchor. O-Ring. Nut. Connector Assembly Procedure. Mount the connector to the PCB.. Attach the anchor to the panel with the nut. Mounting the Connector to the PCB Mounting the Anchor to the Panel PCB. Attach the connector that you mounted to the PCB to the panel. * Make sure that the connector and anchor are oriented correctly. Attachment. Temporarily mount the O-ring to the top of the connector at the mating surface. Temporary Mounting of the O-Ring Align the flat surface on the anchor with the grounding fixture terminal. O-ring Anchor Panel Nut *Tightening torque: N m 5 mm Pin Assignments Pin Assignments for Fast Ethernet 0/00 Mbps Wire color Function/Signal Industrial Ethernet EIA/TIA 568A EIA/TIA 568B Pin No. Transmission Data+/TD+ YE WH/GN WH/OG Transmission Data-/TD OG GN OG Receiver Data/RD+ WH WH/OG WH Receiver Data/RD BU OG GN 6 5. Mate the Connector Waterproof Cover (XSZ-, sold separately) or the Partner Connector Plug (XS5H-T@-@M0-K, sold separately) and press the O-ring to the O-ring position after mounting. Mounting the O-Ring O-Ring Position after Mounting Connector Waterproof Cover (Sold Separately) XSZ- * Tightening torque: 0.9 to 0.9 N m

15 Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection When connecting or disconnecting Connectors, be sure to hold the Connectors. Do not hold the cable when disconnecting Connectors. When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. Do not use tools of any sort to join the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. Handling Precautions Do not pull on the Connectors or cables with excessive force. Do not install the Connectors with a load placed directly on the joint or at the point where the wires connect to the Connector. The Connector may be damaged or the wires in the cable may be disconnected. Lay the cable where it will not be stepped on to prevent the wires in the cable from being disconnected and to protect the Connectors from being damaged. If the cable must be placed where it will be stepped on, install a protective cover. When bending cables, do not exceed the cable specifications. Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection (IP67) may not be achieved. Degree of Protection for M/Smartclick Connectors The degree of protection of Connectors (IP67) is not for a fully watertight structure. Do not use the Connectors underwater. Do not step on or place any objects on the Connectors. Doing so may damage the Connectors. 5

16 OMRON Corporation Industrial Automation Company Tokyo, JAPAN Contact: Authorized Distributor: Regional Headquarters OMRON EUROPE B.V. Wegalaan JD Hoofddorp The Netherlands Tel: () /Fax: () OMRON ASIA PACIFIC PTE. LTD. No. 8A Alexandra Road # 05-05/08 (Lobby ), Alexandra Technopark, Singapore 9967 Tel: (65) 685-0/Fax: (65) OMRON ELECTRONIC COMPONENTS LLC 55 Commerce Drive, Suite B, Shaumburg, IL, 607, U.S.A. Tel: () /Fax: () OMRON (CHINA) CO., LTD. Room, Bank of China Tower, 00 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 000, China Tel: (86) -507-/Fax: (86) OMRON Corporation 00 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_8 0 Cat. No. G09-E-06 Printed in Japan 0 (070)