WayCon Engineering. WayCon Engineering s core business is focused on the following product portfolio:

Transcription

1 WayCon Engineering The three business areas inductive displacement transducers (LVDT), Magnescale sensors (formerly SONY) and eddy current sensors were transferred to WayCon Engineering GmbH on 1 September 2014 in a corporate spin-off from WayCon Positionsmesstechnik GmbH. The transfer covered the complete development and research areas as well as the marketing and sales distribution of the aforementioned business areas. Michael Reiter, co-founder of WayCon Positionsmesstechnik GmbH, and who was responsible for building up and innovatively leading the development of WayCon draw wire sensors, eddy current sensors and inductive displacement transducers, is now the Managing Director of WayCon Engineering GmbH. WayCon Engineering s core business is focused on the following product portfolio: Our products related to inductive displacement transducers (LVDT) guarantee the highest reliability under any operating conditions, such as, with respect to hydraulics, up to 1000 bar and 230 C. Important safety-related functions such as a cable break detection system and alarm output are characteristic features. Special form designs in titanium and solutions tailored to the customer s needs complete the profile. Our Magnescale sensors guarantee reliable measurements in the submicron range and for maximum life cycle under industrial conditions and can be used, amongst other things, as a calibration standard even in our own calibration laboratories, as well as a reference for digital eddy current sensors. Technologically unique in the area of eddy current sensors are our latest developments, such as Waterfall-RPM-diagnosis and linearisation function. Through the simultaneous registration of the angle of rotation and distance to a rotating shaft, the entire features of a machine can be represented in a 3D diagram. In addition, the customer himself can calibrate the sensor on a particular traceable object using linearisation. The eddylab Windows Software was specially developed for this purpose; it processes and visualises the data via USB and with the help of a calibration standard and the digital controller. Michael Reiter and his team will now be concentrating the core activities at WayCon Engineering on the above-mentioned product portfolio and will also step up the company s efforts in terms of marketing and competition. Our focus will remain on developing highquality sensors, expanding our high-tech range in the area of sensor miniaturisation and machine diagnostics and laying the foundations for establishing and strengthening the eddylab brand.

2 MAGNESCALE digital gauge Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series DF800S Key-Features: Content: - Available measurement ranges: 5 and 12 mm - Digital Tolerance Indicator MF-10 with Go/NoGo function - Resolution 0.1 µm - Linearity ±1 µm - Integrated reference point - Displacement speed up to 80 m/min - Working temperature C - Protection class up to IP67 - Easy installation - Resistant against water and oil

3 - 2 - TECHNICAL DATA MAGNESCALE DF805S, DF812S Model DF805SR, DF805SFR DF805SLR, DF805SFLR DF812SR, DK812SFR DF812SLR, DK812FLR Measurement range [mm] 5 12 Resolution [µm] 0.1 Linearity (20 C) [µm] 1 Max. displacement speed [m/min] 80 Output dedicated serial communication protocol Power supply [VDC] , including ripple (p-p) 10 % Power consumption [W] 1.2 Reference point [mm] bei 1 ±0.5 (über MF10 ausschaltbar) Working temperature [ C] Storage temperature [ C] Spindle drive spring push Measuring force horizontal (20 C) [N] 0.40 ± ±0.3 Measuring force upward (20 C) [N] 0.35 ± ±0.3 Measuring force downward (20 C) [N] 0.45 ± ±0.3 Protection class IP66 IP54 (IP67 connected tube) IP66 IP54 (IP67 connected tube) Shock resistance Hz, 100 m/s² Vibration resistance 1000 m/s², 11 ms Weight [g] approx. 30 (without interpolator, cable and connector) Life cycle up to 60 million strokes (under specific test conditions) Feeler Carbide ball tip, mounting screw M2,5 (different types available) Cable length Sensor-Interpolator [m] 2 Max. total length cable [m] 20 when using extension cable CE34 TECHNICAL DRAWING MAGNESCALE DF805S DF805SR DF805SLR DF805SFR DF805SFLR

4 - 3 - TECHNICAL DRAWING MAGNESCALE DF812S DF812SR DF812SFR DF812SLR DF812SFLR Hose elbow: only for DF8..SL (included in delivery) Pneumatic push type model: By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing). INTERPOLATOR UNIT

5 - 4 - DIGITAL TOLERANCE INDICATOR MF10 Model MF-10-P1 MF-10-P2 (Vorzugstyp) Type NPN output (Go = 0 V, connection to GND ) PNP output (Go = 30 V) Number of Go/NoGo judgements outputs 2 Number of external inputs 1 Minimum display unit [µm] 0.1 Power consumption [mw] power supply voltage 24 V normal mode: 2040, or less (current consumption 85 ma) power saving ECO mode: 1920, or less (current consumption 80 ma) Go/NoGo judgements output load voltage: 30 VDC, open collector output type load current: the total of the two outputs must be 100 ma off-state current: 0.1 ma Number of threshold memories 4 Protection circuit yes / yes Working temperature [ C] Storage temperature [ C] Humidity 35% to 85% (no condensation) Weight [g] approx. 75 Cable length [m] 2 Connection cable (MF-10 to Interpolator) CE34 (see page 5) Contact input (relay or switch) Non-contact input (transistor) Input time ON: Connection to 0 V ON: 1.5 V, or less NPN Typ (Outflow current: 1 ma or less) OFF: Open or short-circuited to Vcc (Outflow current: 1 ma or less) OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 ma or less) ON: 9 ms or more PNP Typ ON: Connection to Vcc (Sink current: 3 ma or less) ON: Vcc V to Vcc (Sink current: 3 ma or less) Off: 9 ms or more OFF: Open or short-circuited to 0 V OFF: Vcc -1.5 V to Vcc (Leakage current: 0.1 ma or less) TECHNICAL DRAWING MF10

6 - 5 - CONNECTION CABLE CE34 Available cable lengths Model CE CE34-02 CE34-05 CE34-10 CE34-15 CE34-20 Length [m] Technical drawing CONNECTION CHART DF805S/DF812S CE34 MF10 FEELER Feeler-Set DZ5100: 1. Off-center contact point: ø1,0 mm steel ball 2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball 4. Pin contact point ø1,5 mm Roller DZ100: Tolerance <3 µm/turn Tastkopf-01 * Tastkopf-01: steel (standard) Taskopf-01-HM: cemented carbide Tastkopf-01-R: ruby Tastkopf-01-K: ceramics Tastkopf-02 Tastkopf-02: steel Tastkopf-02-HM: cemented carbide * Material of the feeler balls: steel: ruby: ceramics: for standard applications much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron comparable to ruby, best choice for measuring on aluminium and cast iron

7 - 6 - EXAMPLE OF USE MF-10

8 - 7 - ORDER CODE DF S R Measurement range [mm] L Design straight angular Mounting Schaft ø 8 mm Flange - F OVERVIEW DF805SR DF805SLR DF805SFR DF805SFLR DF812SR DF812SLR DF812SFR DF812SFLR MF-10-P1 MF-10-P2 NPN output (current sink) PNP output (current source) Connection cable for MF-10 Accessories CE Length 0.5 m DZ100 Roller CE34-02 Length 2 m DZ5100 Feeler Set CE34-05 Length 5 m Tastkopf-01 Standard (included in delivery) CE34-10 Length 10 m Tastkopf-01-HM Cemented carbide ball CE34-15 Length 15 m Tastkopf-01-R Ruby ball CE34-20 Length 20 m Tastkopf-01-K Ceramics ball Tastkopf-02 Steel plate Tastkopf-02-HM Length Important note: In case of an order please always select a digital gauge, a tolerance indicator MF-10 and a cable CE34. All 3 components are necessary for operating the measurement system.

9 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

10 MAGNESCALE digital gauge Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series DK Key-Features: Content: - Available measurement ranges: 10, 25, 50, 100, 155 and 205 mm - Resolution 0.5 µm - Linearity up to 2 µm - Output signal A/ B/ reference point, TTL- Linedriver according to EIA Integrated reference point - Displacement speed up to 250 m/min - Working temperature C - Protection class up to IP64 - Spring loaded versions up to 100 mm range - Easy mounting - Resistant against water and oil

11 - 2 - MAGNESCALE DIGITAL GAUGES DK10, DK25 Model DK10NR5 DK10PR5 DK10PLR5 DK25NR5 DK25PR5 DK25NLR5 DK25PLR5 Measurement range 10 mm 25 mm Resolution 0,5 µm Accuracy (20 C) 2 µm Displacement speed max. 250 m/min Output A/ B/ reference point, TTL-Linedriver according to EIA-422 Supply 5 VDC ±5 % Consumption 1 W Reference point at 1 mm Working temperature C Storage temperature C Measuring force 0.6 ±0.3 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less 0.7 ±0.35 N 4.9 N or less Rod principle Federtaster Protection class IP50 IP64 IP50 IP64 IP50 IP64 Vibration Hz, 150 m/s² Shock 1500 m/s², 11 ms Weight 230 g (without interpolator, cable and connector) 300 g (without interpolator, cable and connector) Feeler Carbide ball tip, mounting screw M2.5 (different types available) Cable length 2.4 m Displays LT30 (directly), LY71, LY72 (with connection cable CE29) DK10NR5, DK10PR5 DK10PLR5

12 - 3 - MAGNESCALE DIGITAL GAUGE DK25 DK25NR5, DK25PR5 DK25NLR5, DK25PLR5 Instruction for installation DK10, DK25 INTERPOLATOR UNIT

13 - 4 - MAGNESCALE DIGITAL GAUGE DK50, DK100 Model DK50NR5 DK50PR5 DK100NR5 DK100PR5 Measurement range 50 mm 100 mm Resolution 0.5 µm Accuracy (20 C) 2 µm 4 µm Displacement speed max. 250 m/min Output A/ B/ reference point, TTL-Linedriver according to EIA-422 Supply 5 VDC ±5 % Consumption 1 W Reference point at 1 mm Working temperature C Storage temperature C Measuring force 0.9 ±0.4 N 6.2 N or less 1.8 ±0.65 N 9.3 N or less Rod principle Spring push-out Protection class IP50 IP64 IP50 IP64 Vibration Hz, 150 m/s² Shock 1500 m/s², 11 ms Weight 360 g (without interpolator, cable and connector) 630 g (without interpolator, cable and connector) Feeler Carbide ball tip, mounting screw M2,5 (different types available) Cable length 2.4 m Displays LT30 (directly), LY71, LY72 (with connection cable CE29) DK50NR5, DK50PR5 DK100NR5, DK100PR5 Instruction for installation DK50, DK100

14 - 5 - MAGNESCALE DIGITAL GAUGES DK155, DK205 Model DK155PR5 DK205PR5 Measurement range 155 mm 205 mm Resolution 0.5 µm Accuracy (20 C) 5 µm 6 µm Displacement speed max. 250 m/min Output A/ B/ reference point, TTL-Linedriver according to EIA-422 Supply 5 VDC ±5 % Consumption 1 W Reference point at 5 mm Working temperature C Storage temperature C Measuring force 0.9 ±0.4 N 6.2 N or less Rod 8 mm, radial swing: 0.04 mm max., weigth 400 g Protection class IP64 Vibration Hz, 150 m/s² Shock 1500 m/s², 11 ms Weight 1100 g (without interpolator, cable and connector) 1300 g (without interpolator, cable and connector) Feeler Magnetic attraction: 10 N, resistance against horizontal slip: 2.7 N, Provided with a 4 mm carbide ball tip Cable length 2.4 m Displays LT30 (directly), LY71, LY72 (with connection cable CE29) DK155PR5 DK205PR5 Instruction for installation DK155, DK205

15 - 6 - ACCESSORIES Feeler Set DZ5100: 1. Off-center contact point: ø1,0 mm steel ball 2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball 4. Pin contact point ø1,5 mm Roller DZ100: Tolerance <3 µm/turn Magnetic Feeler DZ181 (for DK155, DK205) Coupling DZ191 (for DK10...DK100) Tastkopf-01 * Tastkopf-01: steel (standard) Taskopf-01-HM: cemented carbide Tastkopf-01-R: ruby Tastkopf-01-K: ceramics Tastkopf-02 Tastkopf-02: steel Tastkopf-02-HM: cemented carbide * Material of the feeler balls: steel: for standard applications ruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron ceramics: comparable to ruby, best choice for measuring on aluminium and cast iron Air lifter DZ174 for DK10, DK25, DK50 Typ A B DK10NR5, DK10PR5 32,5 75,5 DK10PLR5 32,5 56 DK25NR5, DK25PR5 47,5 118 DK25NLR5, DK25PLR5 47,5 98,5 DK50NR5, DK50PR Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m) Kabelbelegung offenes Kabelende Funktion +Vcc 0 V A A* B B* Z Z* Kabelfarbe rot weiß blau gelb orange grau grün violett Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m) Adapter cable (for connection to displays LY70, LY71): CE29-01 (1 m), CE29-03 (3 m), CE29-05 (5 m), CE29-10 (10 m)

16 - 7 - OUTPUT OPTIONS Connection to PLC, counter, etc. Connection to CE22 and CE26 with open end for PLCs, counters A/A*, B/B*, Z Type Description For connection to Available lengths CE22 Connection cable, open end PLC, counter A/A*, B/B*, Z 1, 3, 5, 10 m Connection to display Connection cable for displays LY71/72 (cable CE29) (for display LT30 no additional cable is necessary) Extension cable CKT e. g. LT30 Type Description For connection to Available lengths CE29 Connection cable, Sub-D connector Displays, LY71/72 1, 3, 5, 10 m CK-T12 to 16 Extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m Connection to MG Module, BCD Module Digital gauge with MG module, RS232 output, Ethernet or go/no-go by BCD Module Extension cable CK-T Type Description For connection to Available lengths CE22 Extension cable SPS, Counter und Zähler A/A*, B/B*, Z 1, 3, 5, 10 m COMPACT COUNTER LT30 Compatible with digital gauges of the DK and DK-S series (without additional cable) Features: - Zero point detection - Data storage - BCD and RS-232C I/O models available - Comparator - Reset/Preset - Alarm for exceeded max. displacement speed - 2 axis ADD/SUB (2 axis model only) MULTIFUNCTIONAL COUNTER LY71, LY72 Digital gauges of the DK-Series can be connected to the multifunctional counters LY71, LY72 using the adapter cable CE29. Features LY71: - Various outputs are enabled by mounting extension boards. - BCD output (option) - Comparator function: Relay/open collector (option) - Peak hold function convenient for statistical data collection - Various external input functions convenient - for automatic measurement - Display resolution switching - Data storage - Reset/preset/restart - Reference-point detection of measuring unit - Scaling - Flicker control - The power supply requires an optional AC adapter. - Input axis 1 to 2 axes Features LY72: - Equipped with RS-232C function as standard - Peak hold function convenient for statistical data collection - Various external input functions convenient for automatic measurement - Display resolution switching - Data storage - Reset/preset/restart - Reference-point detection of measuring unit - Scaling - Flicker control - The power supply requires an optional AC adapter. - Input axis 1 to 3 axes

17 - 8 - ORDER CODES DK10NR5 DK10PR5 DK10PLR5 DK25NR5 DK25PR5 DK25NLR5 DK25PLR5 DK50NR5 DK50PR5 DK100NR5 DK100PR5 DK155PR5 DK205PR5 Displays Air lifter LT30-1G 1 channel display DZ for DK10 LT30-1GC 1 channel display with RS232C DZ for DK25 LT30-1GB 1 channel display with BCD output DZ for DK50 LT30-2G 2 channel display nm LT30-2GC 2 channel display with RS232C LT30-2GB 2 channel display with BCD output LY71 2-channel-Multifunctional-Display LY72 2-channel-Multifunctional-Display, RS232C Accessories Extension and connection cables DZ100 Roller CE m, open end DZ5100 Feeler Set CE m, open end DZ181 Magnetic feeler CE m, open end DZ191 Coupling CE m, open end Tastkopf-01 Standard (included in delivery) CK-T12 1m, high flex extension cable Tastkopf-01-HM Cemented carbide ball CK-T13 3m, high flex extension cable Tastkopf-01-R Ruby ball CK-T14 5m, high flex extension cable Tastkopf-01-K Ceramics ball CK-T15 10m, high flex extension cable Tastkopf-02 Steel plate CK-T16 15m, high flex extension cable Tastkopf-02-HM Cemented carbide plate CE m, adapter cable for LY Display CE m, adapter cable for LY Display CE m, adapter cable for LY Display CE m, adapter cable for LY Display Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

18 MAGNESCALE digital gauge Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series DK800S Key-Features: Content: - Available measurement ranges: 5, 12 and 30 mm - Resolution up to 0.1 µm - Linearity up to ±1 µm - Output signal A/ B/ reference point, TTL- Linedriver according to EIA Integrated reference point - Displacement speed up to 250 m/min - Working temperature C - Protection class up to IP67 - Pneumatic versions available - Easy installation - Resistant against water and oil - Life cycle up to 30 million strokes

19 - 2 - MAGNESCALE DK805S - MEASUREMENT RANGE 5 mm Model DK805SAR, DK805SALR DK805SBR, DK805SBLR DK805SAR5, DK805SALR5 DK805SBR5, DK805SBLR5 DK805SAFR, DK805SAFLR DK805SBFR, DK805SBFLR DK805SAFR5, DK805SAFLR5 DK805SBFR5, DK805SBFLR5 Measurement range 5 mm Resolution 0.1 µm 0.5 µm Linearity (20 C) 1 µm 1.5 µm Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min Output A/ B/ reference point, TTL-Linedriver according to EIA-422 Power supply 5 VDC ±5 % Power consumption 1 W Reference point one location at 1 mm Working temperature C Storage temperature C Measuring force horizontal (20 C) 0.40 ±0.25 N Vacuum function DK805SALR, DK805SAFLR, DK805SBLR, DK805SBFLR, DK805SALR5, DK805SAFLR5, DK805SBLR5, DK805SBFLR5 Pneumatic push function - Protection class straight model: IP66, right-angle model: IP64 (IP67 when 4 mm tube is connected to right angle model) Vibration Hz, 100 m/s² Shock 1000 m/s², 11 ms Weight approx. 30 g (without interpolator, cable and connector) Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available) Cable length 2.4 m Max. cable length (to electronics) 22 m DK805SAR / DK805SAR5 DK805SBR / DK805SBR5 DK805SALR / DK805SALR5 DK805SBLR / DK805SBLR5 DK805SAFR / DK805SAFR5 DK805SBFR / DK805SBFR5 DK805SAFLR / DK805SAFLR5 DK805SBFLR / DK805SBFLR5

20 - 3 - MAGNESCALE DK812S - MEASUREMENT RANGE 12 mm Model DK812SAR, DK812SALR DK812SBR, DK812SBLR DK812SAR5, DK812SALR5 DK812SBR5, DK812SBLR5 DK812SAFR, DK812SAFLR DK812SBFR, DK812SBFLR DK812SAFR5, DK812SAFLR5 DK812SBFR5, DK812SBFLR5 DK812SAVR DK812SBVR DK812SAVR5 DK812SBVR5 Measurement range 12 mm Resolution 0.1 µm 0.5 µm Linearity (20 C) 1 µm 1.5 µm Max. displacement speed 80 m/min 42 m/min 250 m/min 100 m/min Output A/ B/ reference point, TTL-Linedriver according to EIA-422 Power supply 5 VDC ±5 % Power consumption 1 W Reference point one location at 1 mm Working temperature C Storage temperature C Measuring force horizontal (20 C) 0.50 ±0.30 N, 0.70 ±0.50 N with pneumatic push type (0.55 bar) Vacuum function DK812SALR, DK812SAFLR, DK812SBLR, DK812SBFLR, DK812SALR5, DK812SAFLR5, DK812SBLR5, DK812SBFLR5 Pneumatic push function DK812SAVR, DK812SBVR, DK812SAVR5, DK812SBVR5 Air pressure bar Protection class straight model: IP66, right-angle model: IP64 (IP67 when 4 mm tube is connected to right angle model) Vibration Hz, 100 m/s² Shock 1000 m/s², 11 ms Weight approx. 30 g (without interpolator, cable and connector) Life cycle (tested) 60 million strokes, versions with bellow: 5 million strokes Feeler Carbide ball tip, mounting screw M2,5 (different types available) Steel ball tip, mounting screw M2,5 (different types available) Cable length 2.4 m Max. cable length (to electronics) 22 m DK812SAR / DK812SAR5 DK812SBR / DK812SBR5 DK812SAFR / DK812SAFR5 DK812SBFR / DK812SBFR5 DK812SALR / DK812SALR5 DK812SBLR / DK812SBLR5 DK812SAFLR / DK812SAFLR5 DK812SBFLR / DK812SBFLR5 DK812SAVR / DK812SAVR5 DK812SBVR / DK812SBVR5 Note: The letter V in the order code indicates a pneumatic push type model: By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing).

21 - 4 - MAGNESCALE DK830S - MEASUREMENT RANGE 30 mm Model DK830SRB, DK830SLRB, DK830SVRB DK830SRB05, DK830SLRB05, DK830SVRB05 DK830SRB10, DK830SLRB10, DK830SVRB10 Measurement range 30 mm Resolution 0.1 µm 0.5 µm 1.0 µm Linearity (20 C) 1.3 µm, air driven versions: 1.7 µm Max. displacement speed 42 m/min (on request also with 80 m/min) 100 m/min 200 m/min Output A/B (signal frequency 2.5 MHz / min. phase difference A/B: 100 ns), reference point, TTL-Linedriver according to EIA-422 Power supply 5 VDC ±5 % Power consumption 1 W Reference point at 1 mm Working temperature C Storage temperature C Versions with Air drive function DK830SVRB, DK830SVRB05, DK830SVRB10 Measuring force horizontal (20 C) 0.60 ±0.35 N, air driven versions: 1.9 N at 0,7 bar, 2.6 N at 0.9 bar Protection class IP53/ angular and air driven versions also IP67 (with optional bellows) Vibration Hz, 100 m/s² Shock 1000 m/s², 11 ms Weight g (without interpolator, cable and connector) Life cycle (tested) 60 Mio cycles, air driven versions: 30 Mio cycles Feeler Carbide ball tip, mounting screw M2,5 (different types available) Cable length 2.4 m Max. cable length (to electronics) 22 m DK830SRB, DK830SRB05, DK830SRB10 DK830SLRB, DK830SLRB05, DK830SLRB10 DK830SVRB, DK830SVRB05, DK830SVRB10 Note: The letter V in the order code indicates a pneumatic push type model: By exposing to air pressure the rod is being pushed out. If the supply of pressurised air is interrupted an internal spring makes sure that the rod is being pulled inside again (see drawing). Flanschadapter DZ830F Bellows set DZ830BL (for DK830SLRB) Bellows set DZ830BV (for DK830SVRB)

22 - 5 - INTERPOLATOR UNIT ACCESSORIES Extension cable, open end: CE22-01 (1 m), CE22-03 (3 m), CE22-05 (5 m), CE22-10 (10 m) Cable assignment, open end Function +Vcc 0 V A A* B B* Z Z* Cable color red white blue yellow orange grey green purple Extension cable, high flex (for connection to display LT30): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m) Feeler-Set DZ5100: 1. Off-center contact point: ø1,0 mm steel ball 2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball 4. Pin contact point ø1,5 mm Roller DZ100: Tolerance <3 µm/turn Tastkopf-01 * Tastkopf-01: steel (standard) Taskopf-01-HM: cemented carbide Tastkopf-01-R: ruby Tastkopf-01-K: ceramics Tastkopf-02 Tastkopf-02: steel Tastkopf-02-HM: cemented carbide * Material of the feeler balls: steel: for standard applications ruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron ceramics: comparable to ruby, best choice for measuring on aluminium and cast iron

23 - 6 - OUTPUT OPTIONS Connection cable CE22 with open end to PLCs, counters... A/A*, B/B*, Z Connection cable CE29 to display units LY71/72 (no additional cable is needed for a connection to LT30 Extension cable CKT Digital gauge with MG Module, output by RS232 or Go/no-Go via BCD Module Extension cable CKT Type Description for connection to available lengths CE22 connection cable open end PLC, Counter, A/A*, B/B*, Z 1, 3, 5, 10 m CE29 connection cable, Sub-D connector Displays, LH70/71, LG20 LY71/72 1, 3, 5, 10 m CK-T12 bis 16 extension cable MG10/20/30, CE22, CE29 1, 3, 5, 10, 15 m MAGNESCALE COUNTER LT30 Compatible with digital gauges of the DK and DK-S series (without additional cable) Features: - Zero point detection - Data storage - BCD and RS-232C I/O models available - Comparator - Reset/Preset - Alarm for exceeded max. displacement speed - 2 axis ADD/SUB (2 axis model only) ORDER CODE DK S R Measurement range mm mm Resolution 0.1 µm 0.5 µm Displacement speed maximum 250 [m/s] (resolution 0.5 µm) resp. 80 [m/s] (resolution 0.1 µm) 100 [m/s] (resolution 0.5 µm) resp. 42 [m/s] (resolution 0.1 µm) A B - L V Output cable output axial (straight) cable output radial (angular) radial, pneumatic push type (only DK812S) - F Mounting form Shaft ø8 mm Flange DK S RB Measurement range mm Resolution 0.1 µm 0.5 µm 1.0 µm Version spring push, cable output axial spring push, cable output radial (angular) air driven version, cable output radial - L V

24 - 7 - ORDER CODES DK805SAR DK805SALR DK805SAFR DK805SAFLR DK805SAR5 DK805SALR5 DK805SAFR5 DK805SAFLR5 DK805SBR DK805SBLR DK805SBFR DK805SBFLR DK805SBR5 DK805SBLR5 DK805SBFR5 DK805SBFLR5 DK812SAR DK812SALR DK812SAFR DK812SAFLR DK812SAVR DK812SAR5 DK812SALR5 DK812SAFR5 DK812SAFLR5 DK812SAVR5 DK812SBR DK812SBLR DK812SBFR DK812SBFLR DK812SBVR DK812SBR5 DK812SBLR5 DK812SBFR5 DK812SBFLR5 DK812SBVR5 DK830SRB DK830SLRB DK830SVRB DK830SRB05 DK830SLRB05 DK830SVRB05 DK830SRB10 DK830SLRB10 DK830SVRB10 DISPLAYS, CABLES & ACCESSORIES Displays Accessories LT30-1G 1 channel display DZ100 Roller LT30-1GC 1 channel display with RS232C DZ5100 Feeler Set LT30-1GB 1 channel display with BCD output Tastkopf-01 Standard (included in delivery) LT30-2G 2 channel display Tastkopf-01-HM Cemented carbide ball LT30-2GC 2 channel display with RS232C Tastkopf-01-R Ruby ball LT30-2GB 2 channel display with BCD output Tastkopf-01-K Ceramics ball Tastkopf-02 Steel plate Extension and connection cables Tastkopf-02-HM Cemented carbide plate CE m, open end DZ830BL Bellows (for DK830SLR) CE m, open end DZ830BV Bellows (for DK830SVR) CE m, open end DZ830F Flange adapter (for DK830S) CE m, open end CK-T12 1m, high flex extension cable CK-T13 3m, high flex extension cable CK-T14 5m, high flex extension cable CK-T15 10m, high flex extension cable CK-T16 15m, high flex extension cable

25 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

26 MAGNESCALE digital gauge Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series DT, Series U Key-Features: Content: - Measurement ranges: 12, 32 mm (DT Series) - Measurement ranges: 12, 30, 60 mm (U Series) - Resolution up to 1 µm - Linearity up to 6 µm - Output signal A/B, TTL-Linedriver, EIA Working temperature C - Protection class up to IP64 - Spring loaded and pneumatic versions - Resistant against water and oil - Easy mounting - Life cycle up to 5 million strokes

27 - 2 - MAGNESCALE DIGITAL GAUGES DT12, DT512 Model DT12N DT12P DT512N DT512P Measurement range [mm] 12 Resolution [µm] 5 1 Linearity (20 C) [µm] 10 6 Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT11A-201): 80 Rod principle Spring push-out Reference point none Working temperature [ C] Storage temperature [ C] Measuring force [N] 0.8 ± or less 0.8 ± or less Protection class * - IP64 - IP64 Weight [g] Life cycle up to 5 million strokes Feeler Steel ball tip ø3 mm, screw M2,5 Cable length [m] 2 Display LT10A LT11A *Excluding the interpolation box and connector DT12N, DT512N DT12P, DT512P

28 - 3 - MAGNESCALE DIGITAL GAUGE DT32 Model DT32N DT32NV DT32P DT32PV Measurement range [mm] 32 Resolution [µm] 5 Linearity (20 C) [µm] 10 Displacement speed max. [m/min] depending on the unit to be connected: 1 channel displays (e.g. LT10A-105): 100 / 2 channel displays (e.g. LT10A-205): 80 Rod principle spring push-out Pneumatic push spring push-out Pneumatic push Reference point none Working temperature [ C] Storage temperature [ C] Measuring force [N] 1.3 ± Protection class * - IP64 Weight [g] appox. 120 appox. 140 appox. 120 appox. 140 Life cycle up to 5 million strokes Feeler Steel ball tip ø3 mm, screw M2,5 Cable length [m] 2 Display LT10A *Excluding the interpolation box and connector DT32N DT32P

29 - 4 - MAGNESCALE DIGITAL GAUGE DT32 DT32NV DT32PV INSTALLATION INSTRUCTION Mounting method using mounting hole Mounting method using holder Mounting holder dimensions and tolerance

30 - 5 - INTERPOLATOR MT14 Using the interpolator unit MT14 the digital gauges of the series DT12, DT32 and DT512 can directly be connected to PLCs etc. MT14 Resolution [µm] MT14-01: 1 / MT14-05: 5 / MT14-10: 10 Displacement speed max. [m/min] 100 Output signal Voltage-differential line driver output (compliant with EIA-422) Working temperature [ C] Storage temperature [ C] Supply [VDC] 5, ±5 % Consumption [W] 1.2 (when output load of 120 Ω is connected) Weight [g] approx. 90 Description Cable color + 5 V red 0 V white 0 V brown 0 V black A yellow A nicht blue B grey B nicht orange Alarm purple Alarm nicht green FG shield * 0 V and the shield (FG) are connected with a capacitor. Phase difference for phase A/B output in depending on the displacement speed v [m/min] MT14-01 MT14-05 MT14-10 Ausgang Phasendifferenz [µs] 0 < v < v < v < v < v < v 62, < v < v < v (100)* 5 12 < v < v (100)* < v < v (100)* 0.5 * An alarm is output at a traveling velocity of 100 to 115 m/min. The sampling frequency of the output signal is 120 μs. MT14

31 - 6 - MAGNESCALE DIGITAL GAUGE U Model U12B U30B U60B Measurement range MB [mm] MB when using air release DZ173 [mm] Resolution [µm] 1 Linearity (20 C) [µm] 2 3 Measurement force (20 C) [N] 1.3 or less 1.5 or less 2.2 or less Display LCD Display, 6 digits, minus display Displacement speed maximal [m/s] 0.4 Reference point none Working temperature [ C] Storage temperature [ C] Supply * [VDC] 6 VDC ±10 % (with DC IN jack) 6 to 9 VDC ±10 % (with data connector used) Consumption [W] 1 Feeler Carbide ball tip, Mounting screw M2.5 Weight [g] appox. 190 appox. 230 appox. 300 Included in delivery Instruction Manual, lift lever, and dedicated spanner * Power supply unit AC-K02 please order separately U12B U30B U60B Accessory: Stand DZ521

32 - 7 - ACCESSORIES DT SERIES Feeler Set DZ5100: 1. Off-center contact point: ø1,0 mm steel ball 2. Flat carbide contact point ø 6,5 mm 3. Plastic ball contact point ø3,0 mm, nylon ball 4. Pin contact point ø1,5 mm Roller DZ100: Tastkopf-01 * Tastkopf-02 Tolerance <3 µm/turn Tastkopf-01: steel (standard) Taskopf-01-HM: cemented carbide Tastkopf-01-R: ruby Tastkopf-01-K: ceramics Tastkopf-02: steel Tastkopf-02-HM: cemented carbide Coupling DZ191: Lift lever DZ161 * Material of the feeler balls: steel: for standard applications ruby: much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron ceramics: comparable to ruby, best choice for measuring on aluminium and cast iron Extension cable CK-T (high flex): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m), CK-T16 (15 m) Extension cable CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m), CE08-15 (15 m)

33 - 8 - ACCESSORIES DT SERIES Airlifter DZ176 Mode of operation: Messbereich [mm] für Messtaster DT12, DT512 Luftdruck [kpa] Betriebstemperatur [ C] Lagertemperatur [ C] Gewicht [g] 41 Lebensdauer bis 5 Millionen Zyklen - Use an air tube with an outer diameter of 4mm. - The supply air should be cleaned by using a filter. - Without the airlifter a spring inside of the sensor pushes the rod outwards. - With the airlifter installed the rod will be pulled inside by a stronger spring inside of the airlifter. - When air is supplied the rod will be pushed out again and the measurement can begin. - The rod retraction speed can be adjusted by the speed controller mounted on the DZ176. ACCESSORIES U SERIES Air release DZ173 Lift lever DZ161 (included in delivery) Stand DZ521

34 - 9 - MAGNESCALE DISPLAYS Gauges suitable for direct connection LT10A DT12, DT32 LT11A DT512 Standard (without interface) LT10A-105 (1 channel Model) LT10A-205 (2 channel Model) LT11A-101 (1 channel Model) LT11A-201 (2 channel Model) With BCD interface LT10A-105B (1 channel Model) LT10A-205B (2 channel Model) LT11A-101B (1 channel Model) LT11A-201B (2 channel Model) With RS232 interface LT10A-105C (1 channel Model) LT10A-205C (2 channel Model) LT11A-101C (1 channel Model) LT11A-201C (2 channel Model) LCD Display 5 digits 5 digits Resolution 5/ 10 µm, selectable 1/ 5/ 10 µm, selectable ADD/ SUB-Function - Model LT10-2xx: A+B, A-B, B-A - Model LT11-2xx: A+B, A-B, B-A Working temperature C C Storage temperature C C Weight Consumption Supply 220 g to 270 g (depending on the model) 1.8 W to 4 W (depending on the model) 9.0 to 26,4 VDC Key Features Compact size : DIN standard (72 mm x 72 mm / 2.83 x 2.83 W x H) Resolution : selectable Suitable for panel mounting Direct interfacing from display unit to PLC or computer Current values, maximum, minimum, peak-to-peak values and GO/NO GO evaluation included as standard functions. ADD/SUB function (2-channel model) Full lineup for various applications Connection cable DZ252 for LT Display with RS232 interface for connection to a PC, RS232 card, etc. LT10A, LT11A

35 ORDER CODE DIGITAL GAUGE DT12 N P Spring push out, IP40 Spring push out, IP64 DT32 N P NV PV Spring push out, IP40 Spring push out, IP64 Pneumatic push out, IP40 Pneumatic push out, IP64 DT512 N P Spring push out, IP40 Spring push out, IP64 U B Measurement range 12 mm Measurement range 30 mm Measurement range 60 mm ORDER CODE DISPLAY LT10A --- B C without interface BCD-interface RS232C-interface LT11A --- B C without interface BCD-interface RS232C-interface channel-display 2-channel-display channel-display 2-channel-display ORDER CODE INTERPOLATOR MT Resolution 1 µm Resolution 5 µm Resolution 10 µm

36 OVERVIEW DT12N DT12P DT32N DT32P DT32NV DT32PV DT512N DT512P U12B U30B U60B LT10A-105 LT10A-105B LT10A-105C LT10A-205 LT10A-205B LT10A-205C LT11A-101 LT11A-101B LT11A-101C LT11A-201 LT11A-201B LT11A-201C MT14-01 MT14-05 MT14-10 Accessories Connection cable DZ100 Roller CE m, extension cable DZ176 Air lifter CE m, extension cable DZ191 Coupling CE m, extension cable DZ5100 Feeler Set CE m, extension cable DZ161 Feeler Set CE m, extension cable DZ252 RS232 cable (for LT..C Display), Sub-D connector CK-T12 1 m, high flex extension cable Tastkopf-01 Standard (included in delivery) CK-T13 3 m, high flex extension cable Tastkopf-01-HM Cemented carbide ball CK-T14 5 m, high flex extension cable Tastkopf-01-R Ruby ball CK-T15 10 m, high flex extension cable Tastkopf-01-K Ceramics ball CK-T16 15 m, high flex extension cable Tastkopf-02 Steel plate Tastkopf-02-HM Cemented carbide plate Accessories for Series U AC-K02 DZ173 DZ521 DZ5100 Power supply unit Air lifter Stand Feeler Set

37 Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

38 MAGNESCALE Flexible digital gauge system for multi point measuring Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch MG10/20/30 Series Key-Features: Content: - Modular configuration: 1 main module MG10 + up to 16 counter modules MG20 - Link connection enables connection of up to 4 MG-10 - Counter modules for digital gauge series DK, DT, DG - Supports the input resolutions: 0.1, 0.5, 1, 5, 10 µm - Equipped with RS-232C as standard - Module MG30 enables performance of BCD output - Operating voltage: VDC - DIN rail mounting

39 - 2 - MAGNESCALE MG SERIES SYSTEM STRUCTURE Product Model Remarks Main module Counter module I/F module, BDC module MG10-P1 MG10-P2 MG20-DK MG20-DG MG20-DT MG30-B1 MG30-B2 Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output) For DK series For DG**B, DL**B/BR series For DT series Photocoupler-insulated open collector output (current sink type) Photocoupler-insulated output (source output) RS232C cable DZ252 For connecting MG10 with RS-232C port on external device Link cable LZ61 Used when linking a multiple number of units Extension cable CE08-** Used when extending the link cable Equipped with the RS-232C interface as standard This modular measurement system is applicable to multipoint measurements of digital gauges or system connection flexibly. The MG10 Series multi-interface unit realizes multipoint measurements, data transfer to a computer, integrated data progressing, and wire saving and improves the measurement efficiency of production lines.

40 - 3 - TECHNICAL DATA MODULE MG10, MG20, MG30 Model MG10-P1 MG10-P2 Power source Communication Linkage function I / O Connectable modules Supply voltage Power consumption Inrush current (10 ms) Power supply protection Communication I/F Baud rate setting Data length Stop bit Parity Delimiter VDC ( VDC) min. startup time: 100 ms or less 2.0 W + total power consumption for connected modules*1 10 A or less (when maximum number of modules are connected) Fuse (5 A fuse is built in) RS-232C (EIA-232C or equivalent) 2400 / 9600 / / bps (set with DIP switch) 7 / 8 bit (set with DIP switch) 1 / 2 bit (set with DIP switch) none / ODD / EVEN (set with DIP switch) CR / CR+LF (set with DIP switch) Maximum number of linkages 16 (total of counter modules: 64) Maximum length of linking cable Input format source input (+COM) sink input ( COM) 10 m Photo coupler insulation, external power: 5 24 VDC Output format Open collector output sink type ( COM) source type (+COM) Input signal Output signal Photo coupler insulation, external power: 5 24 VDC reset, pause, start, latching, and data out trigger to whole channels integrated alarm Counter modules MG20-DK, MG20-DG and MG-20DT (available for mixed use, up to 16 modules) *1 Interface modules *1 : Total power of modules connected to MG10 should not be over 54 W (12 VDC Input) or 108 W (24 VDC Input). MG30-B1,MG30-B2 Model MG20-DK MG20-DG MG20-DT Power consumption 1 W + power consumption for connected gauge 1.4 W (connected to DG-B) / 0.5 W (connected to DL-B) 0.8 W Measuring unit input Others Corresponding gauge DK series (A/B quadrature input) DG**B series, DL**B/DL**BR series DT series Allowable resolution setting *2 (DT512) 10 / 5 / 1 / 0.5 / 0.1 µm 10 / 5 / 0.5 µm 5 µm (DT12/32) 1 µm set with DIP switch Maximum response speed Subject to the specification of the connected gauge 1 m/s Reference point *3 Alarm REF-LED (reference point loaded) shows on the display after the reference point is detected. Set 0 or preset value on the counter when the reference point is detected. *2 : Set the resolution value of the connected gauge. *3 : MG20-DG works only connected to DL**BR series S-ALM LED activates by excess speed/acceleration of measuring unit. C-ALM LED activates by excess speed of the internal circuit of counter. Alarm display is cancelled by reset command from MG10 or with the reset button of main unit. - Model MG30-B1 MG30-B2 Power consumption 1 W I/O Output setting All models Input format Output format Input signal Output signal Operating temperature Storage temperature source type (+COM) Counterpart output circuit: current sink input Current sink input ( COM), Counterpart output circuit: source type Photo coupler insulation, external power: 5 24 VDC Photo coupler insulation, external power: 5 24 VDC Current sink input ( COM), Counterpart output circuit: source type source type (+COM) Counterpart output circuit: current sink input DRQ / channel address / measuring mode shifting / comparator shifting / reset / start / posing / reference point loaded BCD data (6 digits) / READY / code / GO/NO GO output / alarm / reference point loaded timer (1 to 128 ms) / OUT / OR / polarity (set with internal DIP switch) 0 to +50 C (No condensation) 10 to +60 C (20~90% RH)

41 - 4 - TECHNICAL DRAWINGS MG10-P1/P2 MG20-DK/DG/DT MG30-B1/B2 Composition Multi-Interface unit Main module MG10 - Power supply - RS-232C Connection - Connection with Counter module, I/F module I/F module MG30 - BCD / GO / NO GO output - Expansion module (Sequential lineup) Counter modules MG20 - Digital gauge input - Resolution setting

42 - 5 - ORDER CODE MAGNESCALE MG MODULES MG10-P1 MG10-P2 MG20-DK MG20-DG MG20-DT MG30-B1 MG30-B2 Main module RS232 (Source input, +COM) Main module RS232 (Sink input, -COM) Counter module for DK series Counter module for DG series Counter module for DT series Interface module, BCD output (Source input, +COM) Interface module, BCD output (Sink input, -COM) ORDER CODE CABLES Order Code Function Description DZ252 For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 9 pin male DZ253A For connecting MG10 with RS232C port on external device RS232 cable, Sub-D connector - 25 pin male LZ61 Used when linking a multiple number of units Link cable between MG10 modules (1 m) CE08-1 Used when extending the link cable 1 m, extension cable (not for connection to moving parts) CE08-3 Used when extending the link cable 3 m, extension cable (not for connection to moving parts) CE08-5 Used when extending the link cable 5 m, extension cable (not for connection to moving parts) CE08-10 Used when extending the link cable 10 m, extension cable (not for connection to moving parts) CE08-15 Used when extending the link cable 15 m, extension cable (not for connection to moving parts) CK-T12 Used when extending the link cable 1 m, high flex extension cable (for connection to moving parts) CK-T13 Used when extending the link cable 3 m, high flex extension cable (for connection to moving parts) CK-T14 Used when extending the link cable 5 m, high flex extension cable (for connection to moving parts) CK-T15 Used when extending the link cable 10 m, high flex extension cable (for connection to moving parts) CK-T16 Used when extending the link cable 15 m, high flex extension cable (for connection to moving parts)

43 - 6 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

44 MAGNESCALE Intelligent Network System for DK Gauges Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch MG 40 Series Key-Features: Content: - Up to 100 gauges can be connected - High speed data communication - Compatible with Ethernet an cc-link - Operating voltage: VDC - DIN rail mounting - Current, minimum, maximum, peak-to-peak values and comparator judgement results - Comparator setting values can be made for each of the 100 axes - For all digital gauges series DK800S and DK

45 - 2 - SPECIFICATIONS MAGNESCALE MG41, MG42 Item Description Remarks Conditions Communication method No. of connectable measuring units Connectable measuring units Entire system MG41 main unit MG42 hub unit MG41-NC (CC-Link/Ethernet incorporated) / MG41-NE (Ethernet incorporated) / MG42-4 (hub unit) 1 to 100 units (connection of 101 th unit and later disabled) 0 to 4 units DK800S, DK830S, DK800A/DK800B-Series, DK10 DK205 Up to 24 connected MG42 Connection cable length MG41 main unit to MG42 hub unit, MG42 total cable length to MG42 hub unit:0,5m, 1m, 2m, 5m, 10m Total cable length from MG41 man unit: 30m max. (mx current: 4A or less) Connection-cable MZ41-** (optional) Resolution Settable output data resolution and display resolution 0,5 µm - 0,5 µm 1 µm 5 µm 10 µm Measuring unit data fetching capacity 10 Mbps data transfer Max. 10,000 data/sec (when 100 axes are connected) 1 axis is counted as 1 data Peak-hold function Output-enable data Comparator function Measuring unit resolution (input resolution) Comparator setting values 0,1 µm 0,1 µm 0,5 µm 1 µm 5 µm 10 µm Single axis At addition / subtraction Calculation of max., min. and peak-to-peak values for each axis (including pause, latch and start functions) Peak value is not updated during pause No output and display data during latching (but internal data is updated) Recalculation of peal value is started by start function Current, max., min. and peak-to-peak values for each axis Current, max., min. and peak-to-peak values of addition / subtraction axes of two axes Data of each axis (single axis, addition/subtraction) is compared and measured to output the comparator results 2 values 4 values 8 values 16 values No. of setting value sets 16 groups 8 groups 4 groups 2 groups Calculation is disabled Ethernet Reset function Preset function Datum-point setting function Reference point function 100 Base-T (compliant with IEEE 802.3) 100 Mbps/10 Mbps (Auto-negotiation) Command input, data output and parameter setting enabled The Current value for each axis is reset (with command) The Value is preset to the current value of each axis (with command) The Datum point of each axis is settable (with command) The Datum point of each axis can be reproduced using the reference point (with command) When master calibration function is not used Master calibration function Master calibration of each axis can be reproduced using the reference point (with command) Addition/Subtr action axes are unavailable Measuring unit product information Command/setting enabled or disabled for each communication line Command Data output Settings Ethernet Reset function CC-Link Datum-point setting function Reference point function Master calibration function Comparator value setting Comparator group number setting Start Pause L atch Current value / Peak value (all axes) - Current value / Peak value (each unit) Comparator judgement result Alarm (Communication/Measuring unit) Software version Measuring unit product information Input resolution Display and output resolution Axis addition Comparator mode (2,4,8 or 16 values in 1 group) Supply voltage Terminal board V (11-26,4 V) DC System total: max. current 4 A Power consumption Cautions for connecting conditions MG41: the following 6 MG42 units can be supplied with power (see page 5) Details of power consumption for each unit: MG41 main unit: 4W, MG42 hub unit: 1W/unit, Measuring unit supply: 1W/unit Operating temp. / humidity range Storage temp. / humidity range Product information of the connected measuring unit can be acquired (with command), Product code, seriel no., production date Preset function 0 to + 50 C (no condensation) -10 to +60 C (20 bis 90% RH) Mass MG41: 300g MG42: 250g When master calibration function is not used Used by adding power at a current of 4A or more on a six MG42 basis SPECIFICATIONS MAGNESCALE MG43 Item Description Item Description Compatible main units MG41-NE / MG41-NC Networ k interface 100 Base-TX / 10 Base-T (compliant IEEE802,3) Auto-negotation Compatible hub units Hub units supported by the main unit Power supply 12 to 24 V (11 to 26,4 V) DC Compatible measuring units Measuring units supported by the main and hub units Power consumption 4W Main functions Measured data monitoring, system monitoring, setting monitoring Operating temp + humidity range 0 to +40 C (no condensation) Communication protocol Specific protocol on TCP/IP Storage temp. + humidity range -10 to +60 C (20 bis 90% RH) Screen display 480x272 pixels, 4,3-inch TFT LCD with back light Mass Approx. 500 g

46 - 3 - SYSTEM STRUCTURE Ethernet CC-Link

47 - 4 - DIMENSIONS MG41-NC: Main unit (for CC-Link) MG41-NE: Main unit (for Ethernet) MG42-4: Hub unit MG43: Display unit

48 - 5 - CONNECTING THE UNITS Connection by link cable MZ: If the MG42 hub unit is connected by a link cable, up to 100 axes of measuring units can be connected. Connect the link cable MZ (sold separately) to the link connector. If the MG42 hub unit will not be connected by a link cable, connect the terminal connector (supplied) to the link connector (LINK IN). If the MG42 hub unit is connected by a link cable, connect the terminal connector to the link connector (LINK OUT) of the MG42 hub unit at the end. Note: Do not remove the link cable while the power is on. Disconnecting the cable will cause a communication error and the system will have to be restarted. Connection the MG42 Hub Unit Power Connector: Power can be supplied to a maximum of six MG42 hub units from the power supply connected to the MG41 main unit. If seven or more MG42 hub units are connected, connect a power connector for every six MG42 hub units.

49 - 6 - ORDER CODE MAGNESCALE MG MODULES MG41-NE Main unit Ethernet interface MG41-NC Main unit cc-link interface MG42-4 Hub unit MG43 Display unit ORDER CODE CABLES Order Code Function Description MZ41-R5 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 0.5 m MZ41-01 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 1.0 m MZ41-02 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 2.0 m MZ41-05 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 5.0 m MZ41-10 To interconnect the modules: MG41-MG42 or MG42-MG42 Link cable 10.0 m CK-T12 To extend the connection MG Module to digital gauge High flex extension cable 1 m CK-T13 To extend the connection MG Module to digital gauge High flex extension cable 3 m CK-T14 To extend the connection MG Module to digital gauge High flex extension cable 5 m CK-T15 To extend the connection MG Module to digital gauge High flex extension cable 10 m CK-T16 To extend the connection MG Module to digital gauge High flex extension cable 15 m Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

50 MAGNESCALE digital magnetic scale Series GB-ER Key-Features: - available measurement ranges: 50 to 2200 mm - Resolution up to 0.5 µm - Linearity ±5 µm - Output signal A/ B/ reference point, TTL- Linedriver according to EIA integrated reference point - Displacement speed up to 60 m/min - Working temperature C - Protection class IP54 - very robust and resistant against vibrations - easy mounting - resistant against water and oil

51 - 2 - TECHNICAL DATA Model Measurement range MR [mm] 50/ 100/ 150/ 200/ 250/ 300/ 350/ 400/ 450/ 500/ 550/ 600/ 650/ 750/ 850/ 950/ 1050/ 1250/ 1400/ 1600/ 1850/ 2050/ 2200 Resolution (20 C) [µm] 0.5 Linearity (20 C) [µm] (5 + 5 MB/ 1000) Reference point Standard: center of scale, user-defined position also available Working temperature [ C] 0 to 40 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 60 Expansion coefficient (11 ±1) x 10-6 / C Protection class IP54 Mounting parallelism [mm] ±0.1 Head cable length [m] 0.3 Cable length [m] 3 (armoured, contains Interpolator unit) Scale length [mm] MR (for MR 200), MR (for MR 250) Output signal TTL Linedriver (RS422), AB / quadrature signal, Z Power supply [VDC] 5 ±5% Connector Sub-D connector, 9-pole Current consumption [ma] maximum 200 TECHNICAL DRAWING Scale unit

52 - 3 - SCALE Model name Meauring length (L) Overall length (A) Mounting hole pitch (B) C D GB-005ER / SR R GB-010ER / SR R GB-015ER / SR R 50 mm/ mm/ mm/5.9 Measuring length mm/4.1 Measuring length + 91 mm/ mm/1.8 Measuring length x ½ GB-020ER / SR R 200 mm/7.8 GB-025ER / SR R 250 mm/9.8 GB-030ER / SR R 300 mm/11.8 GB-035ER / SR R 350 mm/13.7 GB-040ER / SR R 400 mm/15.7 GB-045ER / SR R 450 mm/17.7 GB-050ER / SR R 500 mm/19.6 GB-055ER / SR R 550 mm/21.6 GB-060ER / SR R 600 mm/23.6 GB-065ER / SR R GB-075ER / SR R 650 mm/ mm/29.5 Measuring length mm/4.7 Messlänge Measuring length mm/ mm/ mm/2 GB-085ER / SR R 850 mm/33.4 GB-095ER / SR R 950 mm/37.4 GB-105ER / SR R 1050 mm/41.3 GB-125ER / SR R 1250 mm/49.2 GB-140ER / SR R 1400 mm/55.1 GB-160ER / SR R 1600 mm/62.9 GB-185ER / SR R 1850 mm/72.8 GB-205ER / SR R 2050 mm/80.7 GB-220ER / SR R 2200 mm/88.6 CABLE Connection cable CH04-03C (included in delivery), armoured, contains the interpolator unit Extension cable CE10-01C/03C/05C/10C (1, 3, 5, 10 m), armoured Max. cable length with CE10 ext. cables: 30m

53 - 4 - DISPLAYS MAGNESCALE LG20: General purpose display. The LG20 offers a Reset/Preset function LH70 Series: High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications. LH71A-3 Can be user for milling machines and lathes applications by switching initial settings. LH72 Designed especially for lathes. Overview Magnescale Series LG20 LH70/LH71 LH72 Display axes 1, 2, 3 3 Display 7 digits, orange LEDs, floating minus sign Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm 1 s / 10 s / 1 min / 10 min Input signal TTL Line driver RS422 Power supply 12 VDC using separate power supply unit PSC23 with VAC Weight 1.5 kg Functions of the displays LG20 LH70 LH71 LH71A LH72 Reset Preset Absolute/Incremental Diameter display Angle display Alarm display Zero point detection Datum points Tool memory * Midpoint calculation Scaling Addition function * Programming function Bolt hole circle Line hole Simple R cutting Linearity error compensation Segment error compensation Data storage Energy saving function Navigation function External reset Touch sensor function * only 3-axes display

54 - 5 - ORDER CODE GB-005ER Measurement range 50 mm GB-065ER Measurement range 650 mm GB-010ER Measurement range 100 mm GB-075ER Measurement range 750 mm GB-015ER Measurement range 150 mm GB-085ER Measurement range 850 mm GB-020ER Measurement range 200 mm GB-095ER Measurement range 950 mm GB-025ER Measurement range 250 mm GB-105ER Measurement range 1050 mm GB-030ER Measurement range 300 mm GB-125ER Measurement range 1250 mm GB-035ER Measurement range 350 mm GB-140ER Measurement range 1400 mm GB-040ER Measurement range 400 mm GB-160ER Measurement range 1600 mm GB-045ER Measurement range 450 mm GB-185ER Measurement range 1850 mm GB-050ER Measurement range 500 mm GB-205ER Measurement range 2050 mm GB-055ER Measurement range 550 mm GB-220ER Measurement range 2200 mm GB-060ER Measurement range 600 mm Display Extension cable LG20-1 Digital display 1 axis CE10-01C 1 m, armoured hose LG20-2 Digital display 2 axes CE10-03C 3 m, armoured hose LG20-3 Digital display 3 axes CE10-05C 5 m, armoured hose LH70-1 High performance display 1 axis CE10-10C 10 m, armoured hose LH70-2 High performance display 2 axes LH70-3 High performance display 3 axes Connection cable (included in delivery) LH71-1 High performance display 1 axis CH04-03C 3 m, armoured hose LH71-2 High performance display 2 axes LH71-3 High performance display 3 axes LH71A High performance display 3 axes LH72-3 High performance display 3 axes LY71 2 channel multifunctional Display LY72 2 channel multifunctional Display, RS232C PSC23 Power supply unit

55 Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

56 MAGNESCALE digital magnetic scale Series SJ700A Key-Features: - available measurement ranges: 150 to 1600 mm - Resolution 5 µm - Linearity up to ±10 µm - Output signal A/ B/ reference point, TTL- Linedriver according to EIA Displacement speed up to 60 m/min - Working temperature C - Protection class IP54 - very robust and resistant against vibrations - easy mounting - resistant against water and oil

57 - 2 - TECHNICAL DATA Model Measurement range MR [mm] 150 / 250 / 350 / 400 / 500 / 650 / 800 / 950 / 1050 / 1250 / 1400 / 1600 Resolution (20 C) [µm] 5 Linearity (20 C) [µm] ±10 (bis MB 800 mm), ±15 (bis MB 950 mm) Reference point none Working temperature [ C] 0 up to 40 Storage temperature [ C] -20 up to 50 Displacement speed [m/min] maximum 60 Expansion coefficient (12 ±1) x 10-6 / C Protection class IP54 Cable length [m] 3 (bis MB 800 mm), 5 (bis MB 950 mm) Scale length [mm] MB Output signal TTL Linedriver (RS422), AB / Quadratur Signal, Z Power supply [VDC] 5 ±5% Connector Sub-D connector, 9-pole Current consumption [ma] maximum 200 Displays direct connection: LG20, LH70, LH71, LH72, LY71, LY72 / with adapter cable CK-T157: LT30, MG10/20/30 TECHNICAL DRAWING Scale

58 - 3 - DISPLAY MAGNESCALE LG20: General purpose display. The LG20 offers a Reset/Preset function LH70 Serie: High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications. LH71A-3 Can be user for milling machines and lathes applications by switching initial settings. LH72 Designed especially for lathes. Overview Series LG20 LH70/LH71 LH72 Display axes 1, 2, 3 3 Display 7 Ziffern und Vorzeichen, Farbe orange Display resolution 0.1 / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm 1 s / 10 s / 1 min / 10 min Input signal TTL Line driver RS422 Power supply 12 VDC using separate power supply unit PSC23 with VAC Weight 1.5 kg Functions of the displays LG20 LH70 LH71 LH71A LH72 Reset Preset Absolute/Incremental Diameter display Angle display Alarm display Zero point detection Datum points Tool memory * Midpoint calculation Scaling Addition function * Programming function Bolt hole circle Line hole Simple R cutting Linearity error compensation Segment error compensation Data storage Energy saving function Navigation function External reset Touch sensor function * only 3-axes display

59 - 4 - ORDER CODE MAGNESCALE SJ700A-015 Measurement range 150 mm SJ700A-080 Measurement range 800 mm SJ700A-025 Measurement range 250 mm SJ700A-095 Measurement range 950 mm SJ700A-035 Measurement range 350 mm SJ700A-105 Measurement range 1050 mm SJ700A-040 Measurement range 400 mm SJ700A-125 Measurement range 1250 mm SJ700A-050 Measurement range 500 mm SJ700A-140 Measurement range 1400 mm SJ700A-065 Measurement range 650 mm SJ700A-160 Measurement range 1600 mm Display Adapter cable for connection to LT30 / MG10,20,30 LG20-1 Digital display 1 axis CK-T157 cable length 30 mm LG20-2 Digital display 2 axes LG20-3 Digital display 3 axes LH70-1 High performance display 1 axis Power supply unit for displays LH70-2 High performance display 2 axes PSC23 Power supply unit LH70-3 High performance display 3 axes LH71-1 High performance display 1 axis LH71-2 High performance display 2 axes LH71-3 High performance display 3 axes LH71A High performance display 3 axes LH72-3 High performance display 3 axes LY71 2 channel multifunctional Display LY72 2 channel multifunctional Display, RS232C Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

60 MAGNESCALE digital magnetic scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Serie SL110, SL130, PL20C Key-Features: Content: - SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on - available ranges SL110: 200 to 2000 mm - available ranges SL130: 200 to mm - Resolution 10 µm - Linearity up to ±25 µm - Output signal PL20C: A/B quadrature signal - Displacement speed up to 300 m/min - Working temperature C - Protection class PL20C: IP67 - resistant against dirt, water, oil, vibrations and shock

61 - 2 - TECHNICAL DATA SL110 Model Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 Resolution (20 C) [µm] 10 Linearity (20 C) [µm] ±(25 + 5MB/1000) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (11.1 ±1) x 10-6 / C Total length [mm] MB Reading head PL20C TECHNICAL DATA SL130 Model Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ Resolution (20 C) [µm] 10 Linearity (20 C) [µm] MB 7000 mm: ±(25 + 5MB/1000) / MB 8000 mm: ±(25 + 5MB/ N*) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (10,4 ±1) x 10-6 / C Total length [mm] MB Reading head PL20C * MB 10000: N=1 / MB =20000: N=1 / MB =30000: N=3 TECHNICAL DATA PL20C Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30 Cable length [m] Resolution (20 C) [µm] 10 Output signal [µm] A/B quadrature signal Screw tightening torque 0.7 bis 1.1 Nm Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 (varies with the settings) Distance reading head - magnetic tape [mm] maximum 1.5 (contactless) Bending radius cable [mm] minimum 100 Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72

62 - 3 - TECHNICAL DRAWING SL110 Scale Model Length N P1 Number of clamps SL SL SL SL SL SL SL SL SL SL SL SL SL SL

63 - 4 - TECHNICAL DRAWING SL130 Scale Model Range Total length SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL

64 - 5 - TECHNICAL DRAWING PL20C Reading head PL20-...C (metal armoured hose) Reading head PL20C... Liniendicke: 1,5 pt Head clearance Track deviation Inclination angle Distance X 1.5 mm or less A B C ±3 or less ±0,5 or less ±3 or less

65 - 6 - DISPLAYS MAGNESCALE LG20: General purpose display. The LG20 offers a Reset/Preset function LH70 Serie: High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications. LH71A-3 Can be user for milling machines and lathes applications by switching initial settings. LH72 Designed especially for lathes. Overview Magnescale Series LG20 LH70/LH71 LH72 Display axes 1, 2, 3 3 Display 7 digits, orange LEDs, floating minus sign Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm 1 s / 10 s / 1 min / 10 min Input signal TTL Line driver RS422 Power supply 12 VDC using separate power supply unit PSC23 with VAC Weight 1.5 kg Functions of the displays LG20 LH70 LH71 LH71A LH72 Reset Preset Absolute/Incremental Diameter display Angle display Alarm display Zero point detection Datum points Tool memory * Midpoint calculation Scaling Addition function * Programming function Bolt hole circle Line hole Simple R cutting Linearity error compensation Segment error compensation Data storage Energy saving function Navigation function External reset Touch sensor function * only 3-axes display

66 - 7 - ORDER CODE MAGNETIC TAPE MAGNESCALE SL Measurement range 200 mm SL Measurement range 200 mm SL Measurement range 300 mm SL Measurement range 300 mm SL Measurement range 400 mm SL Measurement range 400 mm SL Measurement range 500 mm SL Measurement range 500 mm SL Measurement range 600 mm SL Measurement range 600 mm SL Measurement range 700 mm SL Measurement range 700 mm SL Measurement range 800 mm SL Measurement range 800 mm SL Measurement range 1000 mm SL Measurement range 1000 mm SL Measurement range 1200 mm SL Measurement range 1200 mm SL Measurement range 1500 mm SL Measurement range 1500 mm SL Measurement range 1600 mm SL Measurement range 1600 mm SL Measurement range 1700 mm SL Measurement range 1700 mm SL Measurement range 1800 mm SL Measurement range 1800 mm SL Measurement range 2000 mm SL Measurement range 2000 mm SL SL SL SL SL SL SL SL SL SL SL Measurement range 2500 mm Measurement range 3000 mm Measurement range 4000 mm Measurement range 5000 mm Measurement range 6000 mm Measurement range 7000 mm Measurement range 8000 mm Measurement range 9000 mm Measurement range mm Measurement range mm Measurement range mm ORDER CODE READING HEAD MAGNESCALE PL20C-3 Cable length 3 m PL20C-3C Cable length 3 m, metal armoured hose PL20C-5 Cable length 5 m PL20C-5C Cable length 5 m, metal armoured hose PL20C-10 Cable length 10 m PL20C-10C Cable length 10 m, metal armoured hose PL20C-15 Cable length 15 m PL20C-15C Cable length 15 m, metal armoured hose PL20C-20 Cable length 20 m PL20C-20C Cable length 20 m, metal armoured hose DISPLAYS Display LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes LG20-2 Digital display 2 axes LH71A High performance display 3 axes LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C LH70-3 High performance display 3 axes LH71-1 High performance display 1 axis Power supply unit for display LH71-2 High performance display 2 axes PSC23 Power supply unit

67 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

68 MAGNESCALE digital magnetic tape Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Reading head Series PL81, PL82 magnetic tape SL110, SL130 Key-Features: Content: - Accuracy up to 52 µm (with FS 200 mm) - Resolution 10, 20, 25, 50, 100 μm selectable - Output signal PL81: open collector - Output signal PL82: A/B TTL-output (RS422) - Displacement speed up to 300 m/min - Protection class IP67 (Reading head) - Working temperature C - Interpolator integrated in reading head - resistant against dirt, water, oil, vibrations and shock - SL110: Profile, extremely robust, up to 2000 mm length - SL130: flexible magnetic tape scale to glue on, up to mm length

69 - 2 - TECHNICAL DATA PL81, PL82 PL81 PL82 Accuracy (20 C) (50+10L/1000) μm (L: measuring length in mm, varies with tape SL110/SL130) Protection class IP67 (exclude head cable) Resolution [µm] 10, 20, 25, 50, 100 (selectable) Distance reading head - magnetic tape [mm] 1.5 Verfahrgeschwindigkeit max. [m/min] 300 Alarm display LED turns orange (green for normal operation) Working temperature [ C] Storage temperature [ C] Compatible magnetic tapes SL110, SL130 Cable lengths PL81, PL82 [m] 3, 5, 10, 15 Output signal Open Collector: max. rated voltage: 40 V, TTL A/B phase signal (differential) max. rated current: 100 ma Linedriver according to RS422 Voltage supply [V] VDC 5 VDC ±5 % Current consumption max. [ma] max. 70 (2.1 W) max. 300 (1.5 W) TECHNICAL DRAWING PL81, PL82 Mounting tolerances PL81, PL82

70 - 3 - TECHNICAL DATA SL110 Model Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 Resolution (20 C) [µm] 10 Linearity (20 C) [µm] ±(25 + 5MB/1000) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (11.1 ±1) x 10-6 / C Total length [mm] MB Reading head PL20C TECHNICAL DATA SL130 Model Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ Resolution (20 C) [µm] 10 Linearity (20 C) [µm] MB 7000 mm: ±(25 + 5MB/1000) / MB 8000 mm: ±(25 + 5MB/ N*) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (10,4 ±1) x 10-6/ C Total length [mm] MB Reading head PL20C * MB 10000: N=1 / MB =20000: N=1 / MB =30000: N=3 TECHNICAL DRAWING SL110 SL130

71 - 4 - ACCESSORIES Model Name Application SZ11 Wiper for removing dust and dirt on the scale SZ12 Attachment for tap mounting holes. Small vertical space type. Can be used with SZ11. SZ13 Attachment for tap mounting holes. Small horizontal space type. Can be used with SZ11. SZ14 Attachment for mounting according to PL20 (conventional type), without wiper SZ15 Attachment with wiper for mounting according to PL20 (conventional type), with wiper MOUNTING OF ACCESSORIES Mounting of accessory Installation to the device Dimensions [mm]

72 - 5 - DISPLAYS MAGNESCALE LG20: General purpose display. The LG20 offers a Reset/Preset function LH70 Serie: High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications. LH71A-3 Can be user for milling machines and lathes applications by switching initial settings. LH72 Designed especially for lathes. Overview Magnescale Series LG20 LH70/LH71 LH72 Display axes 1, 2, 3 3 Display 7 digits, orange LEDs, floating minus sign Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm 1 s / 10 s / 1 min / 10 min Input signal TTL Line driver RS422 Power supply 12 VDC using separate power supply unit PSC23 with VAC Weight 1.5 kg Functions of the Magnescale displays LG20 LH70 LH71 LH71A LH72 Reset Preset Absolute/Incremental Diameter display Angle display Alarm display Zero point detection Datum points Tool memory * Midpoint calculation Scaling Addition function * Programming function Bolt hole circle Line hole Simple R cutting Linearity error compensation Segment error compensation Data storage Energy saving function Navigation function External reset Touch sensor function * only 3-axes display

73 - 6 - ORDER CODE MAGNESCALE MAGNETIC TAPE SL Measurement range 200 mm SL Measurement range 700 mm SL Measurement range 300 mm SL Measurement range 800 mm SL Measurement range 400 mm SL Measurement range 1000 mm SL Measurement range 500 mm SL Measurement range 1200 mm SL Measurement range 600 mm SL Measurement range 1500 mm SL Measurement range 700 mm SL Measurement range 1600 mm SL Measurement range 800 mm SL Measurement range 1700 mm SL Measurement range 1000 mm SL Measurement range 1800 mm SL Measurement range 1200 mm SL Measurement range 2000 mm SL Measurement range 1500 mm SL Measurement range 2500 mm SL Measurement range 1600 mm SL Measurement range 3000 mm SL Measurement range 1700 mm SL Measurement range 4000 mm SL Measurement range 1800 mm SL Measurement range 5000 mm SL Measurement range 2000 mm SL Measurement range 6000 mm SL Measurement range 7000 mm SL Measurement range 200 mm SL Measurement range 8000 mm SL Measurement range 300 mm SL Measurement range 9000 mm SL Measurement range 400 mm SL Measurement range mm SL Measurement range 500 mm SL Measurement range mm SL Measurement range 600 mm SL Measurement range mm ORDER CODE MAGNESCALE READING HEAD PL81-3 Cable length 3 m PL82-3 Cable length 3 m PL81-5 Cable length 5 m PL82-5 Cable length 5 m PL81-A Cable length 10 m PL82-A Cable length 10 m PL81-B Cable length 15 m PL82-B Cable length 15 m ORDER CODE MAGNESCALE DISPLAYS Display LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes LG20-2 Digital display 2 axes LH71A High performance display 3 axes LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C LH70-3 High performance display 3 axes LH71-1 High performance display 1 axis Power supply unit for display LH71-2 High performance display 2 axes PSC23 Power supply unit ACCESSORIES SZ11 Wiper SZ14 Attachment SZ12 Attachment SZ15 Attachment with wiper SZ13 Attachment Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

74 MAGNETIC TAPE incremental scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series MB Key-Features: Content: - Available measurement ranges: mm - Resolution 5 µm - Output signal A/B/Z Linedriver (RS422) - Resistant against dirt, vibration, humidity and oil - Displacement speed up to 2 m/s - Linearity ±40 µm/m - Working temperature C - Protection class IP67 - Easy installation

75 - 2 - TECHNICAL DATA Measurement range [mm] 200 to (in 200 mm steps) Protection class IP67 Displacement speed [m/s] 2 Resolution [µm] 5 Linearity (at 20 C) [µm/m] ±40 Current consumption [ma] typical 120, max. 150 Temperature coefficient of magnetic tape [1/K] ±17 x 10-6 Working temperature [ C] Power supply [V] 5, ±5 % Output signal A/B/Z phase output according to RS422, Z-pulse periodical every 2 mm Cable length reading head [m] 3, armoured cable Distance magnetic tape-reading head [mm] <1 Housing material reading head Aluminium Electrical connection 9-pole Sub-D connector INFORMATION The magnetic tape MB is a incremental linear measurement system consisting of a measurement tape and a reading head. The tape, which is scanned by the reading head without any mechanical contact, can be easily installed by a self-adhesive foil. A protective stainless steel cover tape is included in the delivery and should be used in applications with dirt and swarfs. It is the users choice which part of the measurement system is installed movable (e.g. carriage) and fixed (e.g. machine base). Magnetic measurement systems are generally immune to dirt, oil, vibrations and shock. But those systems react sensitive to external magnetic fields. This can lead to a destruction of the incremental track on the tape. The magnetic pole pitch of the MB tape is 2 mm. Precaution information: Please keep in mind, never to bring a magnet of any kind close to the magnetic tape. Never fix a workpiece on the tape. The ground on which the tape is installed must not be magnetic. Otherwise the correctness of the measurement system will be influenced, or may even be damaged. A magnetic shielding of the tape to the ground is recommended. The threshold value is max. 10 Gauss magnetism at the point of installation. If the installation of the MB tape is done directly on steel, a loss of accuracy and a malfunction of the reference point recognition are very likely. Therefore it is generally recommended to install the MB series on non-magnetic grounds.the MB series on non-magnetic grounds.

76 - 3 - TECHNICAL DRAWING ELECTRICAL CONNECTION READING HEAD MB Reading Head MB-LKM-2552-KA: Sub-D connector, 9-pole, compatible to displays LG20, LH70 Adapter cable for reading head MB-LKM-2552-KA: ADP-MB-LKM for connection to REX displays cable end 1: 9-pole Sub-D connector (female), 0,1m shielded cable cable end 2: open end PIN Signal 1 A 2 -A 3 B 4 -B 5 Z 6 -Z 7 0 V GND 8 +5 Vcc 9 0 V GND PIN Wire color 1 brown 2 red 3 orange 4 yellow 5 green 6 blue 7 white 8 grey 9 black INSTALLATION INSTRUCTION Tolerances for installation

77 - 4 - DISPLAY The LH70 display is a high performance counter for general-purpose machine tools, like milling machines and lathes. The LG20 offers standard functions and is the perfect choice for simple applications. The displays of the REX series fit into most industrial applications and offer a display up to 8 digits. Most REX displays are equipped with interfaces for an easy data transfer to the PLC or an computer. Display series overview REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70 General purpose display General purpose display General purpose display Display with standard functions High performance display for milling machines and lathes Display 6 digits, red 6 digits, red 8 digits, red 7 digits and signs, orange 7 digits and signs, orange Number of axes 1 / 2 1 / 2 1 / 2 1 / 2 / 3 1 / 2 / 3 Display resolution / 0.5 / 1 / 5 / 10 µm 0.1 / 0.5 / 1 / 5 / 10 µm Input signal RS422 RS422 RS422 RS422 RS422 Counting frequency 1Mhz 1Mhz 1MHz 10Mhz 10MHz Power supply 17-40VDC 17-40VDC 17-40VDC 12VDC / VAC using power supply unit PSC23 12VDC / VAC using power supply unit PSC23 Analogue output - - ±10V / 0-10V / 4-20mA / 0-20mA - - Interface RS232 RS232 / RS485 RS Functions of the display series REX-Z-D340 REX-Z-R340 REX-Z-A330 LG20 LH70 Scalable display resolution Linearity error compensation Data storage Reset Preset Flicker control Displays for lathes / milling machines Zero point detection Multi reference point Scaling Milling machine functions (Bolt hole circle / simple R-cutting) Lathe functions (tool coordinating / adding of axes) Programming function Sum mode: input 1 + input 2 Differential mode: input 1 - input 2 Master counter and integrated batch counter Evaluation of the real cutting length Diameter calculation of winding rolls Radius calculation of winding rolls Cut-to-length control counter Monitor for slip, torsion, skew position, shaft fracture Please visit our homepage for additional displays or contact us directly.

78 - 5 - ORDER CODE MAGNETIC TAPE MB LKM 2 ST Measurement range in 200 mm steps [mm] OVERVIEW Magnetic tape Display MB-xxxx-2-ST different price categories depending on the length LG20-1 Digital display, 1 axis LG20-2 Digital display, 2 axes Reading head LG20-3 Digital display, 3 axes MB-LKM-2552-KA LH70-1 High performance display, 1 axis LH70-2 High performance display, 2 axes Accessories LH70-3 High performance display, 3 axes ADP-MB-LKM adapter cable, 0,1 m, open end PSC23 Power supply unit for LG and LH REX-Z-D340 REX-Z-R340 REX-Z-A330 General purpose display, 2 axes General purpose display, 2 axes General purpose display, 2 axes

79 - 6 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

80 MAGNESCALE digital magnetic scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Serie SL110, SL130, PL20C Key-Features: Content: - SL110: Profile scale, extreme robust - SL130: flexible magnetic tape scale to glue on - available ranges SL110: 200 to 2000 mm - available ranges SL130: 200 to mm - Resolution 10 µm - Linearity up to ±25 µm - Output signal PL20C: A/B quadrature signal - Displacement speed up to 300 m/min - Working temperature C - Protection class PL20C: IP67 - resistant against dirt, water, oil, vibrations and shock

81 - 2 - TECHNICAL DATA SL110 Model Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 Resolution (20 C) [µm] 10 Linearity (20 C) [µm] ±(25 + 5MB/1000) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (11.1 ±1) x 10-6 / C Total length [mm] MB Reading head PL20C TECHNICAL DATA SL130 Model Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ Resolution (20 C) [µm] 10 Linearity (20 C) [µm] MB 7000 mm: ±(25 + 5MB/1000) / MB 8000 mm: ±(25 + 5MB/ N*) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (10,4 ±1) x 10-6 / C Total length [mm] MB Reading head PL20C * MB 10000: N=1 / MB =20000: N=1 / MB =30000: N=3 TECHNICAL DATA PL20C Model PL20C-3/-3C PL20C-5/-5C PL20C-10/-10C PL20C-15/-15C PL20C-20/-20C PL20C-30 Cable length [m] Resolution (20 C) [µm] 10 Output signal [µm] A/B quadrature signal Screw tightening torque 0.7 bis 1.1 Nm Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 (varies with the settings) Distance reading head - magnetic tape [mm] maximum 1.5 (contactless) Bending radius cable [mm] minimum 100 Compatible Displays LG20 / LH70 / LH71 / LH72 / LY71 / LY72

82 - 3 - TECHNICAL DRAWING SL110 Scale Model Length N P1 Number of clamps SL SL SL SL SL SL SL SL SL SL SL SL SL SL

83 - 4 - TECHNICAL DRAWING SL130 Scale Model Range Total length SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL

84 - 5 - TECHNICAL DRAWING PL20C Reading head PL20-...C (metal armoured hose) Reading head PL20C... Liniendicke: 1,5 pt Head clearance Track deviation Inclination angle Distance X 1.5 mm or less A B C ±3 or less ±0,5 or less ±3 or less

85 - 6 - DISPLAYS MAGNESCALE LG20: General purpose display. The LG20 offers a Reset/Preset function LH70 Serie: High performance counter for Mille (LH70/LH71) and Lathe (LH70-3/ LH71-3) applications. LH71A-3 Can be user for milling machines and lathes applications by switching initial settings. LH72 Designed especially for lathes. Overview Magnescale Series LG20 LH70/LH71 LH72 Display axes 1, 2, 3 3 Display 7 digits, orange LEDs, floating minus sign Display resolution 0,1 / 0,5 / 1 / 5 / 10 µm 0,1 / 0,5 / 1 / 5 / 10 µm 1 s / 10 s / 1 min / 10 min Input signal TTL Line driver RS422 Power supply 12 VDC using separate power supply unit PSC23 with VAC Weight 1.5 kg Functions of the displays LG20 LH70 LH71 LH71A LH72 Reset Preset Absolute/Incremental Diameter display Angle display Alarm display Zero point detection Datum points Tool memory * Midpoint calculation Scaling Addition function * Programming function Bolt hole circle Line hole Simple R cutting Linearity error compensation Segment error compensation Data storage Energy saving function Navigation function External reset Touch sensor function * only 3-axes display

86 - 7 - ORDER CODE MAGNETIC TAPE MAGNESCALE SL Measurement range 200 mm SL Measurement range 200 mm SL Measurement range 300 mm SL Measurement range 300 mm SL Measurement range 400 mm SL Measurement range 400 mm SL Measurement range 500 mm SL Measurement range 500 mm SL Measurement range 600 mm SL Measurement range 600 mm SL Measurement range 700 mm SL Measurement range 700 mm SL Measurement range 800 mm SL Measurement range 800 mm SL Measurement range 1000 mm SL Measurement range 1000 mm SL Measurement range 1200 mm SL Measurement range 1200 mm SL Measurement range 1500 mm SL Measurement range 1500 mm SL Measurement range 1600 mm SL Measurement range 1600 mm SL Measurement range 1700 mm SL Measurement range 1700 mm SL Measurement range 1800 mm SL Measurement range 1800 mm SL Measurement range 2000 mm SL Measurement range 2000 mm SL SL SL SL SL SL SL SL SL SL SL Measurement range 2500 mm Measurement range 3000 mm Measurement range 4000 mm Measurement range 5000 mm Measurement range 6000 mm Measurement range 7000 mm Measurement range 8000 mm Measurement range 9000 mm Measurement range mm Measurement range mm Measurement range mm ORDER CODE READING HEAD MAGNESCALE PL20C-3 Cable length 3 m PL20C-3C Cable length 3 m, metal armoured hose PL20C-5 Cable length 5 m PL20C-5C Cable length 5 m, metal armoured hose PL20C-10 Cable length 10 m PL20C-10C Cable length 10 m, metal armoured hose PL20C-15 Cable length 15 m PL20C-15C Cable length 15 m, metal armoured hose PL20C-20 Cable length 20 m PL20C-20C Cable length 20 m, metal armoured hose DISPLAYS Display LG20-1 Digital display 1 axis LH71-3 High performance display 3 axes LG20-2 Digital display 2 axes LH71A High performance display 3 axes LG20-3 Digital display 3 axes LH72-3 High performance display 3 axes LH70-1 High performance display 1 axis LY71 2 channel multifunctional Display LH70-2 High performance display 2 axes LY72 2 channel multifunctional Display, RS232C LH70-3 High performance display 3 axes LH71-1 High performance display 1 axis Power supply unit for display LH71-2 High performance display 2 axes PSC23 Power supply unit

87 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

88 MAGNESCALE digital magnetic scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series PL25 with MJ100/110, SL110, SL130 Key-Features: Content: - Measurement ranges: Magnetic profile SL110: mm Magnetic tape SL130: mm - Resolution 5, 10, 25, 50, 125 μm adjustable - MJ100/110: A/B TTL output signal or HTL open collector output - resistant against dirt, water, oil, vibrations and shock - Protection class PL25: IP65 - high displacement speed - Working temperature C - easy mounting

89 - 2 - TECHNICAL DATA PL25 Model PL25C-3 Cable length 3 m Resolution (20 C) 10 µm Output signal A/B quadrature signal (compliant with RS422) Screw tightening torque 0.7 to 1.1 Nm Working temperature -5 to 45 C Storage temperature -10 to 50 C Protection class IP65 Displacement speed maximum 300 m/min (varies with the settings) Distance reading head - magnetic tape maximum 1.5 mm (contactless) Bending radius cable minimum 100 mm Compatible scales SL110, SL130 Compatible interpolator MJ100, MJ110 TECHNICAL DRAWING PL25 INSTALLATION PL25

90 - 3 - TECHNICAL DATA SL110 Model Measurement range MR [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 Resolution (20 C) [µm] 10 Linearity (20 C) [µm] ±(25 + 5MB/1000) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (11.1 ±1) x 10-6 / C Total length [mm] MB Reading head PL25 TECHNICAL DRAWING SL110 SL110 magnetic profile Model Length N P1 Number of clamps SL SL SL SL SL SL SL SL SL SL SL SL SL SL

91 - 4 - TECHNICAL DATA SL130 Model Measurement range MR [mm] 200/ 300/ 400/ 500/ 1000/ 1200/ 1500/ 1600/ 1700/ 1800/ 2000/ 2500/ 3000/ 4000/ 5000/ 6000/ 7000/ 8000/ 9000/ 10000/ 20000/ Resolution (20 C) [µm] 10 Linearity (20 C) [µm] MB 7000 mm: ±(25 + 5MB/1000) / MB 8000 mm: ±(25 + 5MB/ N*) Reference point none Working temperature [ C] 0 to 45 Storage temperature [ C] -20 to 50 Displacement speed [m/min] maximum 300 Expansion coefficient (10.4 ±1) x 10-6 / C Total length [mm] MB Reading head PL25 * MB 10000: N=1 / MB =20000: N=1 / MB =30000: N=3 TECHNICAL DRAWING SL130 SL130 magnetic tape Model Range Total length SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL

92 - 5 - TECHNICAL DATA INTERPOLATOR MJ100/110 Model MJ100 MJ110 Power supply 5 V (4.5 to 6 V) 12 to 30 V (11 to 31 V) Power consumption 4 W 3 W Output interface Line Driver (RS422 compliant) Open Collector (I ol =50 ma max.) Outputs AB quadrature, Z phase, U/V/W phases, alarms AB quadrature, Z phase, alarms Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40 and 1/2 of each of these (which does not satisfy the synchronised reference point specifications) Maximum response frequency 1000 divisions 6 khz, 1800 m/min 600 khz, 180 m/min 500 divisions 15 khz, 4500 m/min 1.5 khz, 450 m/min 200 divisions 42 khz, m/min 4 khz, 1200 m/min 120 divisions 70 khz, m/min 7.4 khz, 2220 m/min Minimum phase difference 100 ns 1 µs Alarms System start-up time External dimensions Compatible head unit Working temperature Storage temperature Mass Supplied accessories Options Speed alarm (minimum phase difference time or maximum response frequency)wert Level alarm (0.4 V p-p or less), Minimum alarm time approx. 400 ms within 0.5 seconds after the power is online 138 x 93 x 26 mm PL25 and PL C C 350 g Manual, output connector, connector cap, mounting screws SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable TECHNICAL DRAWING INTERPOLATOR MJ100/110 MJ100/110 interpolator

93 - 6 - ORDER CODE MAGNESCALE MAGNETIC TAPE/PROFILE SL Measurement range 200 mm SL Measurement range 700 mm SL Measurement range 300 mm SL Measurement range 800 mm SL Measurement range 400 mm SL Measurement range 1000 mm SL Measurement range 500 mm SL Measurement range 1200 mm SL Measurement range 600 mm SL Measurement range 1500 mm SL Measurement range 700 mm SL Measurement range 1600 mm SL Measurement range 800 mm SL Measurement range 1700 mm SL Measurement range 1000 mm SL Measurement range 1800 mm SL Measurement range 1200 mm SL Measurement range 2000 mm SL Measurement range 1500 mm SL Measurement range 2500 mm SL Measurement range 1600 mm SL Measurement range 3000 mm SL Measurement range 1700 mm SL Measurement range 4000 mm SL Measurement range 1800 mm SL Measurement range 5000 mm SL Measurement range 2000 mm SL Measurement range 6000 mm SL Measurement range 7000 mm SL Measurement range 200 mm SL Measurement range 8000 mm SL Measurement range 300 mm SL Measurement range 9000 mm SL Measurement range 400 mm SL Measurement range mm SL Measurement range 500 mm SL Measurement range mm SL Measurement range 600 mm SL Measurement range mm ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR Reading head PL25 PL25-3 Interpolator MJ100 MJ100 Interpolator MJ110 MJ110 Extension cablel 3m CE08-3 Magnetswitch (1.5 m cable) SET-P16-1 Extension cable 5 m CE08-5 Extension cable 3 m CE09-3 Extension cable 10 m CE08-10 Extension cable 5 m CE09-5 Extension cable 15 m CE08-15 Extension cable 10 m CE09-10 Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

94 MAGNESCALE digital magnetic scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Series PL60 with MJ100/110, SL110, SL331 Key-Features: Content: - Measurement ranges: mm - Resolution up to 2 µm - MJ100/110: A/B TTL output signal or HTL open collector output - Resistant against dirt, water, oil, vibrations and shock - Protection class PL60: IP65 - High displacement speed - Working temperature C - Easy mounting

95 - 2 - TECHNICAL DATA PL60 Model PL60 Cable length 3 m Resolution (20 C) up to 2 µm (depending on the settings of the MJ interpolator) Output signal A/B quadrature signal (according to RS422) Screw tightening torque 0.7 to 1.1 Nm Working temperature 0 to 45 C Storage temperature -10 to 50 C Protection class IP65 Displacement speed dependent on chosen resolution of the MJ interpolator Distance reading head - magnetic tape max. 0.8 mm (no contact) Bending radius cable min. 100 mm Compatible scales SL331 Compatible interpolator MJ100, MJ110 TECHNICAL DRAWING PL60 INSTALLATION PL60 PL60 with SL331: 0.8 mm or less PL60: Ɵ1=±1.0 or less Ɵ2=±0.3 or less Ɵ3=±1.0 or less

96 - 3 - TECHNICAL DATA SL331 Model SL331 Measurement Range [mm] 200 / 300 / 400 / 500 / 600 / 700 / 800 / 1000 / 1200 / 1500 / 1600 / 1700 / 1800 / 2000 / 2500 / 3000 / 4000 / 5000 / 6000 / 7000 / 8000 Resolution (20 C) [µm] 5 Accuracy (20 C) [µm] ±(15 + 5L/1000) Reference point without Working temperature [ C] 0 to 45 Storage temperature [ C] -10 to 50 Displacement speed [m/min] dependent on chosen resolution of the MJ interpolator Expansion coefficient (11,1 ±1) x 10-6 / C Total length [mm] MB Reading head PL60 TECHNICAL DRAWING SL331 Magnetic tape SL331 Model Measuring length Max. travel Overall length SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL SL Unit: mm

97 - 4 - TECHNICAL DATA INTERPOLATOR MJ100/110 Model MJ100 MJ110 Power supply 5 V (4,5 bis 6 V) 12 bis 30 V (11 bis 31 V) Power consumption 4 W 3 W Output interface Line Driver (entsprechend RS422) Open Collector (Iol=50 ma max.) Outputs A/B-Phasensignal, U/V/W-Phasensignale, Bezugspunkt- und Alarmsignal A/B-Phasensignal, Bezugspunkt- und Alarmsignal Number of divisions 1000, 960, 800, 512, 500, 480, 400, 256, 240, 200, 128, 120, 100, 80, 64, 40 mit Hilfe der 1/2- Teilfunktion ist es möglich die Anzahl der genannten Teile zu halbieren (doppelte Auflösung) Maximum response frequency 1000 divisions 6 khz, 1800 m/min 600 khz, 180 m/min 500 divisions 15 khz, 4500 m/min 1.5 khz, 450 m/min 200 divisions 42 khz, m/min 4 khz, 1200 m/min 120 divisions 70 khz, m/min 7.4 khz, 2220 m/min Minimum phase difference 100 ns 1 µs Alarms System start-up time External dimensions Compatible head unit Working temperature Storage temperature Mass Supplied accessories Options Speed alarm (minimum phase difference time or maximum response frequency) Level alarm (0.4 Vp-p or less), Minimum alarm time approx. 400 ms within 0.5 seconds after the power is online 138 x 93 x 26 mm PL25 and PL C C 350 g Manual, output connector, connector cap, mounting screws SET-P16-1 (for external reference point), Scale extension cable, external reference point extension cable, output connector with cable TECHNICAL DRAWING INTERPOLATOR MJ100/110 MJ100/110 INTERPOLATOR

98 - 5 - ORDER CODE FOR MAGNESCALE MAGNETIC TAPE SL331 magnetic tape SL Measurement range 200 mm SL Measurement range 1700 mm SL Measurement range 300 mm SL Measurement range 1800 mm SL Measurement range 400 mm SL Measurement range 2000 mm SL Measurement range 500 mm SL Measurement range 2500 mm SL Measurement range 600 mm SL Measurement range 3000 mm SL Measurement range 700 mm SL Measurement range 4000 mm SL Measurement range 800 mm SL Measurement range 5000 mm SL Measurement range 1000 mm SL Measurement range 6000 mm SL Measurement range 1200 mm SL Measurement range 7000 mm SL Measurement range 1500 mm SL Measurement range 8000 mm SL Measurement range 1600 mm ORDER CODE MAGNESCALE READING HEAD, INTERPOLATOR Reading head PL60 PL60-3 Interpolator MJ100 MJ100 Interpolator MJ110 MJ110 CE08-3 CE08-3 Magnetswitch (1.5 m cable) SET-P16-1 CE08-5 CE08-5 Extension cable 3 m CE09-3 CE08-10 CE08-10 Extension cable 5 m CE09-5 CE08-15 CE08-15 Extension cable 10 m CE09-10

99 - 6 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

100 MAGNESCALE digital magnetic scale Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch Reading head Series PL101 Magnetic tape Series SL700 Interpolator Series MJ Key-Features: Content: - Resolution up to 0.2 μm - Accuracy ±10 µm in combination with SL700 - Analogue output signal (1V p-p), or A/B quadrature output signal (TTL, RS422) - Reference point: none, one, multi and reference mark - Protection class up to IP67 - Displacement speed up to 384 m/min - Working temperature C - resistant against dirt, water, oil, vibrations and shock - Magnetic tape SL700: range up to 100 m

101 - 2 - TECHNICAL DATA READING HEAD PL101-RH PL101-RA PL101-RHA Interpolator without MJ632 Compatible magnetic tapes SL700, SL710, SL720, SL730 SL700, SL710, SL720, SL730 Accuracy (20 C) ±10 µm (in combination with magnetic tape SL700) depends on length magnetic tape (see table below) Protection class IP67 (exclude connector) IP50 IP67 Resolution [µm] In combination with Interpolator MJ500: 2 or 10 0,2, 0,5, 1,0, 2,0, 5,0, 10,0 [µm] In combination with Interpolator MJ600: 1 (please specify when ordering) [µm] In combination with Interpolator MJ620: 1, 2, 5, 10 Distance tape-reading head [mm] 0.35 ±0.1 mm 0.35 ±0.1 mm Displacement speed [m/min] max. 384 (at resolution 1 µm when used dependent on the chosen phase difference in combination with Interpolator MJ600/620) and resolution (see table below) Reference point SL700: without, SL710: 1 reference point, SL720: Multi- reference points, SL730: reference mark (see below) Working temperature [ C] Storage temperature [ C] Reading head cable length [mm] 3000 extension cable CK-T*: 1, 3, 5, 10 m Output signal in combination with tape SL700 Interpolator MJ632: without Interpolator: 1 Vpp analog output * A/B quadrature signal, Linedriver, RS422, in combination with tape SL700 with Interpolator reference point signals, alarm signals MJ500/600/620: A/B quadrature signal Supply [V] 5 VDC ±5 % Current consumption max. [ma] Weight [g] (PL101-RA), 100 (Interpolator) 150 (PL101-RHA), 100 (Interpolator) * see page 3 Accuracy (20 C) PL101-RA, PL101-RHA: L 3000 mm: ±10L µm / L > 3000 mm: ±(10L N) µm L [m] N L [m] N L [m] N L [m] N 3 < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L < L L: effective length L 1000 mm: 50 mm pitch / 1100 L 3000 mm: 100 mm pitch / 3500 L mm: 500 mm pitch / L: 1000 mm pitch A/B quadrature signal: relation between phase difference, resolution and maximum displacement speed 100 ns 150 ns 200 ns 250 ns 300 ns 500 ns 2.5 µs 2.5 µs 0.2 µm 1.4 m/s 0.9 m/s 0.7 m/s 0.6 m/s 0.5 m/s 0.3 m/s 0.04 m/s µm 3.5 m/s 2.3 m/s 1.8 m/s 1.5 m/s 1.2 m/s 0.7 m/s 0.15 m/s µm 7 m/s 4.6 m/s 3.7 m/s 3.0 m/s 2.5 m/s 1.5 m/s 0.3 m/s 0.02 m/s 2.0 µm 14 m/s 9.3 m/s 7.5 m/s 6.0 m/s 5.0 m/s 3.0 m/s 0.6 m/s 0.06 m/s 5.0 µm 35 m/s 23 m/s 18 m/s 15 m/s 12.5 m/s 7.5 m/s 1.5 m/s 0.15 m/s 10.0 µm 70 m/s 46 m/s 37 m/s 30 m/s 25 m/s 15 m/s 3.0 m/s 0.3 m/s

102 - 3 - TECHNICAL DRAWING PL101 PL101-RH PL101-RA, PL101-RHA (with Interpolator MJ632)

103 - 4 - OUTPUT SIGNAL PL101 Output signal PL101-RH without Interpolator: 1 V peak-peak analog output differential output Connection, Mini DIN 8 PIN connector PIN No. Signal CVable color 1 +VCC red 2 0 V white 3 +SIN blue 4 -SIN yellow 5 +COS orange 6 -COS grey 7 -Z green 8 +Z purple Output signal PL101-RA, PL101-RHA with Interpolator MJ623 connector output (Honda Tsushin, 20 PIN connector, PCR-E20PMRS) Output signal PL101-RA, PL101-RHA with Interpolator MJ623 cable with ends PIN No. Signal Pin No. Signal 1 A 11 Alarm 2 A not 12 0 V 3 B 13 Alarm not 4 B not 14 0 V 5 Reference point 15 6 Reference point not 16 0 V V 9 +5 V V Signal Cable Color +5 V brown 0 V black A blue A not yellow B orange B not grey Reference point red Reference point not white Alarm green alarm not purple

104 - 5 - TECHNICAL DATA MAGNETIC TAPE SERIES SL700 Model SJ700 SL710 SL720 SL730 Reference point without 1 (please specify position) Multi reference points Reference mark 60 mm pitch from the left end see graph below Reference point accuracy - ±1 mm ±1 mm, pitch accuracy: ±7 µm Accuracy (20 C) ±10L µm (L 3 m) / ±(10L N) µm (L> 3 m) in combination with PL101, (L: see table page 2) Effective length 50 to mm 100 to mm 200 to mm Total length L + 40 mm Working temperature 0 to 45 C Storage temperature -20 to 50 C Expansion coefficient (14 ±1) x 10-6 / C TECHNICAL DRAWING SL700 Reference mark SL730 Reference mark pitch Effective length [mm] 80 mm 200 < ML mm 2000 < ML mm < ML mm < ML Important note: Install this product on top of non-magnetic material. If installing on top of magnetic material insert a non-magnetic layer having a thickness of at least 3 mm between the magnetic tape and the magnetic material.

105 - 6 - SYSTEM CONFIGURATION System Configuration PL101-RA, PL101-RHA System Configuration PL101-RH Connection Diagram PL101-RH

106 - 7 - ACCESSORIES PL101-RHA Extension cable between PL101-RA, PL101-RHA and Interpolator MJ632 (maximum 10 m) CK-T (qualified for drag chain use): CK-T12 (1 m), CK-T13 (3 m), CK-T14 (5 m), CK-T15 (10 m) CE08: CE08-01 (1 m), CE08-03 (3 m), CE08-05 (5 m), CE08-10 (10 m) Additional accessories Model Name Function SZ16 wiper for cleaning the tape SZ17 Spacer Kit for PL101 Series for checking the distance PL101 - tape SZ19 Mounting Plate for PL101 Series for mounting the PL101-RH with threaded hole ORDER CODE MAGNESCALE PL101-RA, PL101-RHA PL101 Type Interpolator MJ632, IP50 Interpolator MJ632, IP67 Output Cable (0.5 m) with Honda 20 Pin connector Cable (0.5 m) with open ends RA RHA A B B C D E F G H I A/B signal minimum phase difference 100 ns 150 ns 200 ns 250 ns 300 ns 500 ns 2,5 µs 25 µs B C D E F G I J K L M N Resolution and polarity 0,2 µm, + 0,5 µm, + 1,0 µm, + 2,0 µm, + 5,0 µm, + 10,0 µm, + 0,2 µm, - 0,5 µm, - 1,0 µm, - 2,0 µm, - 5,0 µm, - 10,0 µm, -

107 OVERVIEW MAGNESCALE MAGNETIC TAPE SL700-/ Measurement range 50 mm SL700-/710-/720-/ Measurement range 1600 mm SL700-/710-/ Measurement range 100 mm SL700-/710-/720-/ Measurement range 1700 mm SL700-/710-/ Measurement range 150 mm SL700-/710-/720-/ Measurement range 1800 mm SL700-/710-/720-/ Measurement range 200 mm SL700-/710-/720-/ Measurement range 1900 mm SL700-/710-/720-/ Measurement range 250 mm SL700-/710-/720-/ Measurement range 2000 mm SL700-/710-/720-/ Measurement range 300 mm SL700-/710-/720-/ Measurement range 2100 mm SL700-/710-/720-/ Measurement range 350 mm SL700-/710-/720-/ Measurement range 2200 mm SL700-/710-/720-/ Measurement range 400 mm SL700-/710-/720-/ Measurement range 2300 mm SL700-/710-/720-/ Measurement range 450 mm SL700-/710-/720-/ Measurement range 2400 mm SL700-/710-/720-/ Measurement range 500 mm SL700-/710-/720-/ Measurement range 2500 mm SL700-/710-/720-/ Measurement range 550 mm SL700-/710-/720-/ Measurement range 2600 mm SL700-/710-/720-/ Measurement range 600 mm SL700-/710-/720-/ Measurement range 2700 mm SL700-/710-/720-/ Measurement range 650 mm SL700-/710-/720-/ Measurement range 2800 mm SL700-/710-/720-/ Measurement range 700 mm SL700-/710-/720-/ Measurement range 2900 mm SL700-/710-/720-/ Measurement range 750 mm SL700-/710-/720-/ Measurement range 3000 mm SL700-/710-/720-/ Measurement range 800 mm SL700-/710-/720-/ Measurement range 3500 mm SL700-/710-/720-/ Measurement range 850 mm SL700-/710-/720-/ Measurement range 4000 mm SL700-/710-/720-/ Measurement range 900 mm SL700-/710-/720-/ Measurement range 4500 mm SL700-/710-/720-/ Measurement range 950 mm SL700-/710-/720-/ Measurement range 5000 mm SL700-/710-/720-/ Measurement range 1000 mm SL700-/710-/720-/ Measurement range 6000 mm SL700-/710-/720-/ Measurement range 1100 mm SL700-/710-/720-/ Measurement range 7000 mm SL700-/710-/720-/ Measurement range 1200 mm SL700-/710-/720-/ Measurement range 8000 mm SL700-/710-/720-/ Measurement range 1300 mm SL700-/710-/720-/ Measurement range 9000 mm SL700-/710-/720-/ Measurement range 1400 mm SL700-/710-/720-/ Measurement range mm SL700-/710-/720-/ Measurement range 1500 mm SL700-/710-/720-/ Measurement range 100 m OVERVIEW MAGNESCALE READING HEAD PL101-RH PL101-RA PL101-RHA without Interpolator, IP67, output 1 Vpp Interpolator MJ632, IP50, A/B, TTL output Interpolator MJ632, I67, A/B, TTL output ACCESSORIES SZ16 Wiper Extension cables SZ17 Spacer Kit for PL101 Series CE08-1 Extension cable 3m SZ19 Mounting Plate for PL101 Series CE08-3 Extension cable 5 m CE08-5 CE08-10 CK-T12 CK-T13 CK-T14 CK-T15 Extension cable 10 m Extension cable 15 m Extension cable 1 m (qualified for drag chain use) Extension cable 3 m (qualified for drag chain use) Extension cable 5 m (qualified for drag chain use) Extension cable 10 m (qualified for drag chain use) Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

108 Eddy Current Probes Contact-free measurement on metal surfaces Series IC Key-Features: Content: - low-cost series with integrated Analog-Electronics - different measurement ranges up to 8 mm - Output signals ma, ma, V - Threaded housings M12, M18 and rectangular version - Linearity up to ±60 µm - Working temperature up to C - Measurement on all metal surfaces - Protection class IP

109 - 2 - TECHNICAL DATA Sensor IC12-02 IC18-08 IC18-08-V IC IC V Measurement range [mm] Linearity [µm] ±60 ±400 ±400 ±100 ±100 Repeatability [µm] <5 <15 <15 <10 <10 Temperature drift* [%] ±2 ±5 ±5 ±4 ±4 Working temperature [ C] Supply Voltage V s [VDC] Max. power consumption [ma] Output signal ma ma V ma V Response time [ms] <2 <2 <2 <5 <5 Load resistance V s min/ V s max [Ω] <100/ 400 <330/ 1000 >1000 <500/ 1000 >1000 Safety features Reverse polarity / short circuit protection Housing material 9SMn28 nickel plated brass Housing design M12 cylindric M18 cylindric M18 cylindric rectangular rectangular Protection class IP67 Calibration material S235 (ST37) * based on full scale TECHNICAL DRAWING IC12-02 IC18-08, IC18-08-V IC , IC V

110 - 3 - ELECTRICAL CONNECTION IC12-02, IC18-08, IC18-08-V IC , IC V PIN Assignment ORDER CODE IC12-02 IC18-08 IC18-08-V IC IC V ACCESSORIES Connection cable, 4 pole for IC12-02 and IC18-08 Connection cable 3 pole for IC2035 K4P2M-S-M12 2 m, straight connector, M12 K3P2M-S-M8 2 m, straight connector, M8 K4P5M-S-M12 5 m, straight connector, M12 K3P5M-S-M8 5 m, straight connector, M8 K4P10M-S-M12 10 m, straight connector, M12 K3P10M-S-M8 10 m, straight connector, M8 K4P2M-SW-M12 2 m, angular connector, M12 K4P5M-SW-M12 5 m, angular connector, M12 K4P10M-SW-M12 10 m, angular connector, M12

111 - 4 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

112 EDDY CURRENT PROBES TX Series Content: Key-Features: - Linearisation with a digital gauge as reference - High resolution (submicrometer) - High dynamics (124 ksa/s) - Minimal temperature coefficient - Configurable analogue output - CAN-Interface - USB-Interface - eddylab, Windows software with oscilloscope, FFT, data logger, waterfall, reference and rpm-function - Measuring ranges up to 10 mm - Protection class IP68 - High noise immunity - Custom-made probes

113 - 2 - For more than ten years we have been occupied with the development and production of high-quality eddy current probes for industry and research. With the new TX Series, WayCon is introducing a fully digital device incorporating USB, CAN and a high-speed analogue interface. Eddy current probes are particularly suitable devices for non-contact measurements on metallic targets. Typical applications are measurements on rotating shafts for the detection of imbalance, vibration, out-of-roundness, air gap, radial/axial run-out, and much more besides. The extremely high resolution up to a level of 50nm enables the smallest of amplitudes to be detected. WayCon probes are designed for temperatures up to 185 C, and are optimised for the entire temperature range with regard to temperature drift. object coil Eddy Current Model Illustration probe housing The basic principle The principle of measurement bases on a DSP-driven oscillating circuit made up of the probe (inductance) and a interconnect capacitance. This circuitry is attenuated in the presence of metallic objects. The oscillating circuit generates magnetic field lines - these induce eddy currents on the surface of conductive objects. The eddy currents counteract their cause and attenuate the amplitude of the oscillating circuit. This effect is decoupled from the oscillating circuit and fed towards further signal processing. eddy current measurement field Outstanding temperature coefficient Zero TC A remarkable feature is the TX-Serie s temperature coefficient (TC). The temperature coefficient is optimized in a range between -60 C..185 C. For certain boundary conditions the position will be constant at ambient temperature and 150 C. This matter of fact can interpreted as a Zero TC. Particularly when it comes to high-resolution measurements this effect is of seminal importance. Minimal probe drift Every probe produced in WayCon s facility line is treated with a thermal finishing procedure of 12-hours duration (burn-in). This procedure minimises aging and drift. The probe is then finally calibrated in our laboratory before delivery. APPLICATIONS High-resolution distance measurements on metallic objects regardless of non-conductive mediums in the measurement area. Examples are polymers, glass, oil, water, dirt. Measurement of thermal expansion with a maximum resolution of 50nm. Thickness measurement of sheet material and foils. Two-sided measurement for thickness measurement. Controlling of machinery (feed-back, closed-loop). Measurement of vibration and oscillation on rotating shafts. Measurement of out-of-roundness and radial displacement. Surveillance and monitoring of rotating mechanical components. Bearing wear and lubrication gap. Weld seam positioning via edge detection. Welding torch tracking. Surveillance of weld seams. Out-of-roundness measurement on welded drums and tubes. Deformation and oscillation of gearwheels in operation. Axial thrust measurement of helical cut gears under load. Detection of tooth loss on gearwheels. Housing deformation of machines under load such as gearboxes, engines, turbo generators. Measurement of torsion on shafts and housing. Measurement of thermal expansion. Inspection and part quality analysis during production in the presence of cooling lubricant. Detection of gearing. Groove detection. Detection of flat portions on shafts. Distance-time diagram for measurement probes covered on the side. The measured object passes by the probe laterally. Measurement of object acceleration and deceleration. Layer thickness of non-conductive material such as powder coatings and paint. Inspection of plastic injection-moulded parts at insert moulded metal parts....and many more

114 - 3 - EDDY CURRENT BASIC MODULE TX The processor based design admits linearities less than 0.1% which is an exceptional feature for this sensor technology. Remarkable performance allows highly dynamic measurements with 124 ksa/s. The TX-Driver is available as single- or dual-channel device. As standard, the device provides a USB and a CAN-bus Interface. The power supply is a galvanically isolated wide input from (27) VDC. Probe and analogue output: isolated output and high-speed signals via BNC connector. Selectable output signals 10 V, 5 V, ±5 V, ma, ma. Benefit 2-channel unit: 2 different probes can be connected to one TX-driver. Benefit 1-channel unit: highest dynamic performance. The output sampling rate is 124 ksa/s. Illustration shows the 2-channel unit Supply: Wide-Input-supply 10, (27) VDC, screwable M12 connector for shielded cables; galvanically isolated. CAN-Bus: Data transfer via CAN bus for diverse systems with multi channel measurement. USB connection: Interface to PC and data transfer. Usage of eddylab software. Direct communication via USB protocol. Reference input: Optional high-speed counter for linearisation- and rpm-function (eddylab reference). Processor linearised signal conditioning - linearisation and calibration with 50 points - high dynamic performance with selectable digital filter - high resolution and precision CUSTOM MADE Extended measurement ranges The powerful TX-Driver admits customisation of our probes to your needs. The measurement range can be extended up to 50 % - depending on the probe. X-Z system Axial thrust measurements on shafts without face access can be performed with the X-Z system. The radial and the axial displacement can be measured on the lateral side. Z-direction Pressure-resistant probes In accordance with your needs we also produce pressure-resistant probes in stainless steel and ceramics. These probes can be applied in absolute and differential-pressure systems. X-direction Water cooled When it comes to ultra-hot conditions we offer probes with integrated cooling channels for connection to a cooling system. Custom-Made If your application requires non-standard dimensions we also produce shortened and extended housing as shielded and non-shielded probes.

115 - 4 - eddylab SOFTWARE eddylab Windows Analysis Software via USB eddylab 2.0 standard is a powerful windows software various functions: Oscilloscope - FFT - Waterfall - Data logger. The sampling rates are 38 ksa/s for a single-channel device and 22.5 ksa/s for a dual-channel device. Furthermore eddylab is used to configure the TX-Driver. A new feature is the possibility to linearise eddy current sensors on-site. Oscilloscope Sampled data is displayed with basic measurements in the style of a classical oscilloscope. Triggering a tuning fork - single- and dual-channel oscilloscope. Samplingrates: 38 ksa/s (single); 22.5 ksa/s (dual) - AC/DC-coupling - variable time base 14ms...5sec - scaleable Y-axis & autoscale function - user-defined trigger level, hysteresis and pre-trigger, trigger source, falling and rising edge - essential measurements on dynamic data can be taken: amplitude, frequency, max & min values - data export as image (bmp) and text file Pre-Trigger Trigger level FFT analyser Fast-Fourier transformation. Spectral analysis of mechanical motion. Analysis of fundamental oscillation and harmonics. - visualisation of the frequency spectrum up to 19kHz (single-channel); 11.25kHz (dual-channel) - threshold value for frequency detection can be selected - detection of frequencies and amplitudes - scalable frequency axis - data export as image (bmp) and text file Frequency spectrum of a tuning fork Fundamental oscillation 440,2 Hz / 49,28 µm 2. Harmonic 880,7 Hz / 0,254 µm 3. Harmonic 1321 Hz / 0,1 µm Threshold Data logger Record of measured data and storage on hard drive. Documentation while bending a shaft - user-defined sampling rate: 100 ms...10 s - time base 1 min...60 min - data export as image (bmp) and text file Applying load Constant load Removing load Waterfall The FFT is expanded with a time axis. The 3D-plot provides a new view to your spectrum as it can be observed over time. The third axis emphasizes small peaks above the noise floor. In particular when these small peaks emerge and disappear over time. - spectrum like the two-dimensional FFT expanded with a time axis - scalable frequency axis - 3D-view can be rotated - movable analysis plane along the time axis - detection of frequencies and amplitudes within the anaylsis plane - export as image

116 - 5 - SOFTWARE eddylab 2.0 Reference eddylab 2.0 reference is powerful windows software with additional features. These are the linearisation and the rpm-based waterfall. eddylab reference requires a reference input on the TX-Driver. NEW version available! Calibration and linearisation Linearisation: A well known issue when it comes to eddy current measurements is the strong sensitivity to varying target material and pre-attenuation. The maximum scaling error under varying material can be 20% or more. The linearity error can be 7% or more. Another severe error source affecting the accuracy is pre-attenuation. This effect has to be taken in account when the sensor is mounted in narrow gaps and holes. The error due to pre-attenuation is hard to predict - but in most cases higher than expected. The TX-Driver in conjunction with eddylab resolves the issues with an integrated linearisation procedure. The backbone of the method is an interface to a linear encoder on the TX-Driver. The encoder is used as a reference signal. The reference can be used to either prove the accuracy of the sensor or to linearise the sensor. The linearisation is based on a user defined number of positions. The TX-Driver is capable of storing four user defined curves. In order to align the eddy current sensor with the linear encoder we provide a portable linear stage with a micrometer screw. This enables a linearisation on-site. Waterfall RPM This function is only available in conjunction with a rotational incremental encoder. This admits the determination of the rotational speed of a rotating shaft. The FFT is expanded with a rpm axis. The correlation of rotational speed and FFT results in a characteristic 3D-plot. The plot may characterise the state of a rotating system depending on loads, oil-pressure, wear and similar aspects. - spectrum like the two-dimensional FFT expanded with a rpm axis - scalable frequency axis - 3D-view can be rotated - moveable analysis plane along the rpm axis - detection of frequencies and amplitudes within the analysis plane - export as image Function eddylab Lite eddylab Standard eddylab Reference Oszilloscope x x x FFT x x Data logger x x Waterfall x x Linearisation x Waterfall-RPM x

117 - 6 - TECHNICAL DATA - PROBES Probe T05 T2 T3 T4 T5 T10 range [mm] range extended [mm]* housing size ø5 ø8 ø12 ø14 ø18 ø30 offset gap (blind range) ~ 0.01 mm linearity ± 0.15 % of range resolution reg. corner frequency [% FS]** dependent on the distance (see resolution diagram on page 7), valid for middle of range 10 Hz Hz khz khz khz temperature range sensor C temperature coefficient sensor dependent on distance (see temperature coefficient diagram on page 7) sensor cable PTFE-COAX ø1,8 mm ø2,5 mm (max. 2.7 mm) cable length standard length 3 m / 6 m, customised length up to 20 m min. bend radius static/dynamic 10/25 mm 15/37 mm temperature range cable C connection BNC connector / optional SMB connector protection class IP68 vibration 20 g, DIN EN shock 100 g / 6 ms, DIN EN check resistance [Ω] housing material stainless steel , sensor head PEEK (polyetheretherketon), FPM bend protection * linearity and resolution are not valid for extended measurement ranges ** 98.5% confidence interval (confidence limit), middle of range as % of range. Resolution dependent on the distance (see Resolution and Temperature on page 8) Cable configuration By default the probes have a BNC plug for the connection at the TX-Driver. Optionally the probes are equipped with a SMB connector. The SMB connection is either performed as BNC-SMB adapter (Version 1) or as a SMB-COAX cable extension (Version 2). Please note: The SMB connectors have beryllium copper contacts. The connector housing is gold plated and has an outer diameter of 6.5mm. This facilitates the installation in particular with narrow conditions (Version 1). If the cable is durably affixed it might be desirable only to remove the probe from the entire cable (Version 2). It is recommended to avoid unnecessary connections within the cable as it increases the probability of failure due to environmental influences such as wetness, dirt, aggressive media, massive vibration or shock. Standard version - probe with BNC connector - cable length 3 m (standard)* Version 1 - probe with SMB connector - cable length 3 m (standard)* - BNC-SMB adapter for eddy current basic module Version 2 - probe with SMB connector - cable length 3 m (standard)* - additional extension cable SMB-KOAX with cable length 3 or 6 m*. SMB connector to BNC connector. *customised cable length up to 20 m in total

118 - 7 - TECHNICAL DATA EDDY CURRENT BASIC MODULE Eddy Current-Basic Module TX1 TX2 channels 1 channel 2 channel operating temperature range C storage temperature range C humidity 95 % (no condensation) vibration 5 g, DIN EN shock 15 g / 11 ms, DIN EN protection class IP40 housing anodised aluminium with plastic frame and rubber feet, stackable housing size L x W x H 197 x 115 x 49 mm weight 668 g 685 g Optionaler Referenzeingang Hilfsspannungsausgang (für DK-Taster oder Encoder) Signaltyp 5 V Maximalstrom 250 ma A / B Pulse (RS422) Supply Supply Voltage VDC Wide Input; VDC Ref-Version current consumption 145 ma (24 V), 260 ma (12 V), 300 ma (10.5 V) 150 ma (24 V), 300 ma (12 V), 380 ma (10.5 V) Stromaufnahme mit Referenztaster der DK-Serie 170 ma (24 V), 300 ma (12 V), 340 ma (10,5 V) 180 ma (24 V), 340 ma (12 V), 390 ma (10,5 V) power on peek current 350 ma (24V), 470 ma (10,5V), < 30 ms reverse polarity protection yes protection circuit bipolar suppressor diode 36V / polyfuse 0.5A isolation voltage mind. 1 kv Analogue output output signals V / V / ±5 V / ma / ma dynamic / sampling rate 124 ksa/s 70 ksa/s dyn. / samp. with simultaneous USB usage 76 ksa/s 45 ksa/s filter corner frequency 10 Hz / 100 Hz / 1 khz / 10 khz / 35 khz (-3 db) max. working resistance (current output) < 400 Ohm temperature coefficient electronic %/K switching-on delay (boot-time) 3.1 s switching-on drift < 1% (see diagram) connection 1 x BNC female connector 2 x BNC female connector output protection circuit polyfuse 50mA General data and industrial standards electromagnetic compatibility EN / EN RoHS MTBF customs declaration number appropriate standard 2002/95/EG EN 61709, > h country of origin Germany

119 - 8 - RESOLUTION AND TEMPERATURE Resolution nm...µm The probe s resolution depends on the selected corner frequency and the actual position. The best resolution is achieved within the first 50% of the measuring range. The following charts illustrate the resolution as a function of the position (normalised) and the corner frequency. Low corner frequencies and positions close to the target result in high resolutions. Temperature coefficient TC The temperature coefficient has a severe impact on the precision and in particular the repeatability of measurements when exposed to temperature variation. WayCon probes have a remarkable temperature characteristic the temperature coefficient is almost zero over wide ranges of temperature. The following charts document the temperature coefficient as a function of the actual temperature and the position. The best temperature behaviour is achieved at 50% of the measuring range. The temperature coefficients refer to a cable length of approx. 50cm.

120 - 9 - PROPERTIES Device drift after power-on For highly precise measurements the device drift after power-on has to be considered. The entire device drift is <1 % of the measuring range. ~ 0.1 % of MR at 30 min. warm up ~ 0.2 % of MR at 20 min. warm up ~ 0.4 % of MR at 10 min. warm up ~ 0.8 % of MR without warm up Frequency response The TX Series contains a hardware filter with a corner frequency of 50 khz in its signal path. Additionally five user selectable software filters can be set. The chart illustrates the respective characteristic. Lowering the corner frequency increases the resolution. Note that higher frequencies will appear attenuated. Zero TC measurements Procedure: The exceptional temperature behaviour of our probes allows zero TC measurements. That means the position won t be affected by temperature effects. Consider the following five aspects: 1) Only the probe is exposed to temperature. 2) The probe cable must be located predominantly outside of the temperature influenced area and must not be laid on parts of machines, etc., subject to temperature fluctuations. Consider this for installation. 3) The eddy current basic module must be placed outside any temperature influence or variation. The device must be powered 60 min before measurements commences. example: zero TC at 0 C, 60 C and 155 C 4) The measurement has to be taken in middle of the entire measurement range. 5) The zero TC effect is only valid for temperatures on the zero TC line with same positive and negative area (see chart). CALIBRATION The following variants of calibration are available: 1. Factory calibration for one material incl. certificate. 2. Factory calibration for three different materials. The materials are chosen with eddylab lite/ standard/reference incl. three certificates. 3. Factroy calibration incl. certificate plus customer based linearisation on-site with a digital gauge and eddylab reference (requires REF option for the TX-driver). The accuracy behaviour of an eddy current sensor can be proved and improved on-site with a digital gauge as reference. materials to choose from for calibration 16MnCr AlMgSi0,5 42CrMo AlMg4,5Mn St AlMgCuPb C45E SMn28k also eligible for calibration: zinc plate, titanium, carbon fiber All of our probes are tested and calibrated before shipping. The calibration is based on 50 positions. Every probe has a unique setup therefore the probes may not be interchanged among different drivers. The certificate of calibration contains the measured and reference data, the sensitivity, the target material and the linearity as a chart. The certificate of calibration is provided as standard but it is also available subsequently. Target material Eddy current measurements depend on the target s conductivity and permittivity. The default material for factory calibration is steel of type 16MnCr5. Calibration is also possible with other conductive material such as aluminium, titanium, carbon fibre etc. The following list shows available material for calibration. If you desire to use a different material we recommend to provide a probe (50x50mm) for calibration.

121 USB / CAN / REFERENCE INPUT / CONNECTION Front of unit Rear of unit Pin Name 1 A 2 A 3 B 4 B 5 Z 6 Z 7 0V 8 Vcc 9 Vsense 10 n. c. USB The eddy current basic module provides a USB port (USB 2.0 High Speed). - sampling rate 38 ks/s (single channel), 22,5 ks/s (dual channel) - device configuration (filter, linearisation, CAN bus) - data exchange with a PC or notebook via eddylab Windows software or via protocol Sampling rates TX1 TX2 Analogue without USB 124 ksa/s 70 ksa/s Analogue with USB 76 ksa/s 45 ksa/s USB 38 ksa/s 22,5 ksa/s CAN-Bus The TX-Driver also provides a CAN-bus interface (controller area network). - data transfer rate 1 MBit, standard-identifier - triggers: internal timer, remote request, sync. - networking of many devices with minimal wiring effort - highly reliable data transfer over wide ranges ideal for applications with many devices (consider dynamics) - economisation of analogue measuring equipment (analogue-to-digital converter) Wiring is achieved with a CAN-bus cable. The first and the last device on a CAN bus must be terminated. Digital IN OUT/CAN (D-SUB 9-pole MALE) Pin Name Description 1 EXT OPTO OUT 1 digital output I/O 1 2 CAN L CAN low signal 3 CAN GND CAN ground 4 EXT IN 1 digital input I/O 1 5 EXT IN 2 digital input I/O 2 6 IN GND ground I/O 7 CAN H CAN high signal 8 EXT OPTO OUT 2 digital output I/O 2 9 n. c. n. c. Supply via a 4-pole M12 plug connector (socket) View of the unit and the soldering side of the mating connector. Pin 1 (brown) = +V (supply (27) VDC) Pin 3 (blue) = GND For connecting the power, shielded cables in various lengths are available (see accessories). Please use only shielded supply cables and set the screen on one side (to avoid ground loops)!

122 TECHNICAL DRAWINGS Typ T05 T05-G-KA T05-G-KA-M805 T05-G-KA-VL10-M805 T05-G-KA-VK10 Material: The probe T05 is only available in a shielded version. Typ T2 T2-G-KA T2-G-KA-VK23 (short version) T2-G-KA-VL20 T2-S-KA T2-S-KR T2-G-KR T2-G-KR-VK7 (short version) T2-G-M12-KA-110-LANG T2-M14-KA-PR

123 TECHNICAL DRAWINGS Typ T3 T3-S-KR T3-G-KA T3-FL-M1205-KR (flange version) Typ T4 Typ T5 T5-G-KA T5-DSC-KR T5-G-KR-VL10 T5-G-KR T5-S-KR Typ T10

124 TECHNICAL DRAWINGS NEW housing ACCESSORIES eddylab Powerful Windows software incorporating six major functions: Oszilloscope, FFT, Data logger, Waterfall an Waterfall-RPM and Linearisation. (Details on pages 4-5) Delivery contents: software-cd, gold-plated USB cable, dual shields incl. 2 ferrites, length 1.8 m Digital gauge (DK-Series) - Resolution: 0.1µm - Accuracy: 1µm - Output signal A/B reference point, TTL-linedriver according to EIA Displacement speed up to 250 m/min - Working temperature C - Protection class IP67 - Easy mounting - Resistant against water and oil Adapter cable for DK-Series / Reference input - Interface cable for the DK-Series on the TX-Driver - Available lengths: 1 m, 3 m, 5 m DIN rail connector The DIN rail connector provides an easy and secure mouting of the TX electronics in a switch cabinet by simply snapping it onto a 35 mm DIN rail (DIN50022). Disassembling can be done by pulling the easy accessible latch. Stacking of several electronics can save lots of space in the switch cabinet. Therefor, please use the included housing connectors.

125 ACCESSORIES Cable for power supply with mating connector M12 straight and angled - K4P Cable with straight connector: Cable with angled connector: K4P2M-S-M12 2 m K4P2M-SW-M12 2 m K4P5M-S-M12 5 m K4P5M-SW-M12 5 m K4P10M-S-M12 10 m K4P10M-SW-M12 10 m BNC measurement line for the analogue output (Multi-Contact) XLSS-58 Touch-safe coaxial measurement line. BNC connectors on both ends. Connectors have nickel plated shields and gold plated pins. length 2 m, temperature range C capacity 219 pf, inductance 680 nh, wave impedance 50 Ω XLAM-446/SC Highly flexible, entirely shielded measurement line. Touch-safe BNC connector on one end and two stackable Ø 4 mm connectors on the other end. length 1.6 m, temperature range C capacity 240 pf, inductance 1000 nh Cable extension SMB-KOAX Additional extension accordingly to option 2 (see page 6 below). SMB connector to BNC connector. 3 m length: SMB-KOAX-3M 6 m length: SMB-KOAX-6M Note: for probes with SMB connectors only. The probe is calibrated with an extension that can be ordered additionally. Optional operation without extension is then no longer possible. Wall plug transformer for the TX-Driver nominal input voltage VAC, Hz output voltage 12 VDC ±5 % output current 500 ma temperatur range C protection class IP40 cable length 2 m terminal M12-plug Pin1=+, Pin3=GND Rail-power supply 24 VDC PS AC/24DC/1.3 Extra narrow power supply - only 22.5 mm wide. Reliable start-up of several eddy current basic devices is guaranteed by a 100% power boost. Reliability is also achieved on difficult global networks. The supply will remain stable even if transient or static voltage failure occurs. Well dimensioned capacitors bypass power failures of more than 20 ms. nominal input voltage VAC, Hz output voltage 24 VDC output current 1.3 A (max. 1.6 A) temperature range C power failure bypassing > 110 ms (230 VAC) efficiency > 85 % protection class IP20

126 ACCESSORIES Linear stage Portable linear stage for the usage on-site - newport linear stage - prism shaped socket for eddy current sensors - 8 mm slot for linear encoders - quick release socket for different targets (smallest dimension 50x50x5mm, largest dimension 70x70x5mm) INSTALLATION Electrical installation Choose a dry location, preferably with a stable temperature for the electrical installation (TX-Driver) such as electrical cabinets, terminal boxes, housing, etc. Connect the supply line, probe lines and output lines. Please ensure that all supply and signal lines are laid separately from energy-carrying lines such as supply and discharge lines from converters and drives, lines from ovens and synchronised appliances or generator lines, etc., in order to avoid malfunctions in the signal behaviour. Please use shielded supply lines only and apply the shield to one side to avoid ground loops. Please observe the correct assignment of the probes to the respective basic modules and channels. Each individual channel is aligned by the probe as a pair. Probe installation Firstly, install the probe at the relevant installation location and affix the probe using jam nuts or clamp mechanisms. After you have installed the probe, lay the cable. Ensure that the cable is laid without dents and is not placed under stress. After you have laid the cable into place, do not turn the probe out of the thread, so as to prevent cable damage arising from stress. Secure excess probe cable as far away from temperature influences as possible, i.e. away from electronics. Never shorten the probe cable! Please note that the probe head must be kept free from surrounding conductive objects. In order to avoid pre-attenuation of the measuring system - stick to the following mounting guidelines. In the case of installation into non-metallic and non-conductive materials this is not necessary. 1) 2) 3) 4) 1) Installation with 45 countersinking. The diameter of the countersinking must be at least three times greater than the probes head diameter. 2) Installation with cylindrical countersinking. The diameter of the cylindrical countersinking must be at least 2-3 times greater than the probes head diameter. The projection of the probe and the cylindrical bottom must be at least three times the measuring range - however at least the length of the PEEK head. 3) + 4) Installation into plates or sheet metal with front or rear jam nut. Ideally, ensure there is an additional thread projection of approx. 3 mm to the board or the jam nut. Please note that thin-walled holders can oscillate or vibrate and the holder s own frequency can interfere with the measurement result. If these locations cannot be kept free of impairment as recommended it is recommended that a ferrite-shielded probe or a customer-specific linearisation is used. Ferrite-shielded probes are available upon request. Recommended pressure-tight installation Some standard units can be installed in a pressure-tight manner to withstand system pressure of up to 50 bar by using a PEEK connector with O rings (see the image on the right). In the case of greater pressure areas, we can produce pressure-tight units as required.

127 INSTALLATION Object size and the eddy current measurement field The sensing electromagnetic field (illustrated in red) is emitted elliptically from the probe and is greater than the probe head in terms of its spatial expansion. For standard-calibrated probes a surface with a target diameter 2-3 times greater than the probe head diameter is necessary for measurement. If the object is too small, only a part of the measurement field enters the material, and the output signal becomes larger. If the diameter is too small, the object appears to be further away from the sensor. A similar effect takes place in the case of round objects. However, if other conductive objects collide with the sensing electromagnetic field the output signal is reduced due to pre-attenuation. The actual object appears to be closer to the probe. If this signal alteration is not desired, we provide a customer-specific linearisation for such applications. In this case, the probe is calibrated within the pre-attenuating environment. The measuring system will fulfill the standard specification. The object (shape, material) is documented in the calibration document. The following pictures provides an overview of various geometrical arrangements: A) B) C) D) A) Optimum object surface preferably 2-3 times greater than the probe head diameter. The sensing field is captured by the object entirely. B) Reduced object surface - a part of the sensing field remains outside the object. The probe displays a greater distance signal than the actual distance. The measurement area is reduced in size. Lateral object movements can influence the distance signal. We can perform a customer-specific linearisation in order to correct the measuring range and the linearity. C) Large round objects (diameter > 8 x probe head diameter) such as cranks or shafts can be captured without significant signal alterations. The probe outputs the medium distance via the captured surface. The measuring range will be reduced by < 10%. To correct this an optional customer-specific linearisation is available (pages 4-5). D) Small round objects such as shafts or wire (diameter < 2 x probe head diameter) can only be captured with a significantly smaller measuring range as long as customer-specific linearisation has not taken place. For example: shaft diameter < 2 x probe head diameter reduction in the measuring range of ~ 25%, linearity ~ 5%. In this case we recommend a linearisation. Conductive objects in the sensing field Please note that conductive objects such as screw heads, bolts, etc., located in the sensing field in both - radial and axial direction (or which cross the sensing field during rotation) can become disturbance variables in the signal.

128 PRECAUTIONS - Never shorten the probe s coaxial cable. The probe, cable and electronic system form a coordinated oscillating circuit. - Lay the cable so that it is protected and avoid running it along objects with sharp edges. A cable that has been squashed or damaged in another manner can tamper with the signal or render the probe unusable. - Please note that the sensors have been aligned with the electronic system. The alignment can be found in the calibration record or on the label on the unit, identified by the serial number. Do not switch the channels. - Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings. - Avoid placing the cable under tensile or torsional stress. Never turn the probes in the holders inwards or outwards without first loosening the fastenings. - Protect the plug connections in the coaxial line against humidity and wetness. - The sensors may not be used in strong radioactive environment (nuclear power plant). PROBE ORDER CODE T Measurement range [mm] O KA KR Type standard probe with options axial cable output radial cable output (not for model T4 and T10) Design shaft thread S G - 6M 9M 12M 15M SMB SHIELDED ER Options cable length 3 meter (standard) cable length 6 meter cable length 9 meter cable length 12 meter cable length 15 meter probe with SMB connector shielded probe extended range Please find all versions on page 10 to 11. BASE MODULE ORDER CODE TX 1 channel 2 channel 1 2 REF Reference input Power supply 10, (27) VDC 24 Resolution 16 bit AD/DA A 420A 10V 5V ± 5 V Analogue output per channel ma ma V V ± 5 V

129 ORDER CODE Probes T05-G-KA T2-G.. / T2-S.. T2-M12-KA-110 LANG T3-G.. / T3-S.. T3-FL-M1205-KR T4-G-KA T5-G-- / T5-S.. T5-DSC-KR T10-G-KA TX-Drivers TX1 TX2 Probe with 3m cable / BNC-connector Probe with 3m Kabel / BNC-connector Probe with 3m Kabel / BNC-connector Probe with 3m cable / BNC-connector Probe with 3m cable / BNC-connector Probe with 3m cable / BNC-connector Probe with 3m cable / BNC-connector Probe with 3m cable / BNC-connector Probe with 3m cable / BNC-connector 1-channel, Analogue output + USB + CAN 2-channel, 2 x Analogue output + USB + CAN OPTIONS 6M cable length 6 m 9M cable length 9 m 12M cable length 12 m 15M cable length 15 m (not available for T05) SHIELDED shielded probe SMB probe with SMB connector ER extended range TX-Driver REF Referenzeingang / RS422 CAL-TX Factory calibration for each additional material CABLE CONFIGURATION (see page 6) Standard probe with BNC connector Version 1: probe with SMB connector and BNC/SMB adapter please order: Option SMB + BNC/SMB (accessory) Version 2: probe with SMB connector and extension cable for SMB connector please order for 3 m extension cable: Option SMB + SMB-KOAX-3M (accessory) please order for 6 m extension cable: : Option SMB + SMB-KOAX-6M (accessory)

130 ACCESSORIES SMB-KOAX-3M extension cable for SMB connector 3 m BNC measurement cables for the analogue output SMB-KOAX-6M extension cable for SMB connector 6 m XLSS-58 BNC into BNC, 2 m BNC/SMB adapter BNC/SMB for connection to TX module XLAM-446/SC BNC into ø4 mm curved, 1.6 m Power supply cable with M12 mating connector Windows-software for USB K4P2M-S-M12 2 m, straight connector eddylab 2.0 Lite software-cd K4P5M-S-M12 5 m, straight connector eddylab 2.0 Standard software-cd, USB-cable 1.8 m K4P10M-S-M12 10 m, straight connector eddylab 2.0 Reference software-cd, USB-cable 1.8 m K4P2M-SW-M12 2 m, angular connector K4P5M-SW-M12 5 m, angular connector K4P10M-SW-M12 10 m, angular connector Power supply units PS AC/24DC/ VDC, 1.3 A / max. 1.6 A (DIN rail mounting) Digital gauge - accessories PS AC/24DC/4 24 VDC, 4 A / max. 5 A (DIN rail mounting) Sensor DK812SBR Auflösung 0,1 µm, Genauigk. < 0,5 um FW7662/12 12 VDC ±5%, 500 ma (power supply for wall outlet) Sensor DK812SBR5 Auflösung 0,5 µm, Genauigk. < 0,75 um Adapter cable DK-Series / Reference input Linear stage CE22-01-TX-REF Länge 1 m Kalibriervorrichtung Micro-KALIB-V1 CE22-03-TX-REF Länge 3 m CE22-05-TX-REF Länge 5 m Stecker für Referenzeingang FGG.1B.310.CLAD52 TX housing connector DIN rail connector For TX housing

131 Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

132 LVDT Inductive Position Transducer Hintergrundbild x: 0mm y: 50mm 210 breit, 100 hoch SL Series Key-Features: Content: Introduction Technical Data Dimensions Sensor Types Electronics Cable Break Detection Accessories Order Code Measurement ranges mm - External, or cable electronics with cable break detection - Linearity up to ±0.20 % of full scale - Housing ø20 mm - Protection class IP67, optional IP68 - Sensor working temperature up to 150 C - Customized versions available Votre distributeur France : contact@vicatronic.fr Tél : +33 (0)

133 - 2 - INTRODUCTION LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles. The SL series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The sensors can also be used under water because of their high protection class and the steel housing. As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy. TECHNICAL DATA Sensor Measurement range FS [mm] Linearity [% of FS] 0.30 % (0.20 % optional); 1,50 % SL600 Types free core, push rod guided/ unguided Protection class IP67, optional IP68 Vibration stability DIN IEC68T G Shock stability DIN IEC68T G/2 ms Supply voltage/ frequency 3 V eff /3 khz Supply frequency khz Temperature range C (150 C optional, option H, 200 C on request) Mounting ø 20 mm clamp diameter or rod end bearings Housing stainless steel Connection 4 core cable or M12-connector with coupling nut cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 C, UL-Style 2895 Max. cable length 100 m between sensor and electronics Free core/ push rod/ push rod guided Max. acceleration of core/ push rod 100 G Life cycle infinite Weight (approx., without cable) [g] Electronics IMCA external electronics (built-in) KAB cable electronics Output signal ma, ma (load < 300 Ohm) ma (load < 300 Ohm) V, ± 5 V (load > 5 kohm) V, ± 5 V (load > 5 kohm) V, ± 10 V (load > 10 kohm) V, ± 10 V (load > 10 kohm) Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K Resolution* 0,04 % FS 0,04 % FS Comer frequency 300 Hz/-3 db (6-pole Bessel) 300 Hz/-3 db (6-pole Bessel) Isolation stability > 1000 VDC > 1000 VDC Power supply VDC VDC Current consumption 75 ma at 24 VDC 65 ma at 24 VDC 150 ma at 12 VDC 140 ma at 12 VDC Sensor supply 3 V eff, 3 khz (adjustable, 1-18 khz) 3 V eff, 3 khz (adjustable, 1-18 khz) Working temperature C C Storage temperature C C Housing polyamide PA6.6, meets UL94-VO aluminium Mounting on DIN EN-rail - * 98.5% confidence interval (confidence limit)

134 - 3 - DIMENSIONS range (FS) [mm] body length A [mm] core length B [mm] push rod length C [mm] Other measurement ranges are available on request. type: free core, unguided push rod core push rod type: guided push rod push rod supported by Iglidur bearings, push rod completely extricable type: rod end bearings

135 - 4 - SENSOR TYPES cable output radial Sensors with cable output have a cable fitting and a spring for bend protection of the cable. For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m. Instruments with option H for temperatures up to 150 C feature a PTFE cable. Sensors have a through hole. Please use this type for application at heavy dirt exposure. The movement of the push rod removes the dirt from the sensor and conveys it to the rear. Depending on the application the sensor can - on request - be supplied with a closed rear end body (without additional charge). Please specify that in your order. connector output radial (cable with straight or angular connector) For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector. The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/5/10 m. When bolted, the connector pair has the protection class IP67. wiper ring (option W) Sensors with guided push rod (type SG ) or rod end bearings ( G ) can be equipped with a wiper ring to prevent the penetration of dust, dirt and metal swarf. The displacement speed of the push rod is limited to 2 m/s and the working temperature to C. ADJUSTMENT OF ZERO POINT AND GAIN Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain. 1. Push rod entirely in adjust offset Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 ma/0 V for the output signal. 2. Push rod entirely out adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 ma /10 V/5 V for the output signal. Signal inversion: If an inverted output signal is required ( ma/ V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics. (10 V/20 ma) output 60 signal [%] 40 The output signal is referring to the electric measuring range. If the sensor is operated outside the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 ma or < 0 V/4 ma, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 ma or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the plc. Running direction of signal: If the push rod is moving into the sensor, the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted. 20 electric measurement range measurement range [%] -20 mechanical in mechanical out

136 - 5 - AC-OUTPUT 9 8 assignment for TPE-cable: white (5): primary 2 black (6): secondary 2 brown (9): primary 1 blue (8): secondary 1 assignment M12-connector: 5 6 assignment for PTFE-cable: white (5): primary 2 green (6): secondary 2 yellow (9): primary 1 brown (8): secondary 1 CABLE ELECTRONICS KAB assignment for TPE-cable: brown: supply V+ blue: GND black: output GND white: output signal assignment for PTFE-cable: yellow: supply V+ brown: GND green: output GND white: output signal If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position. EXTERNAL ELECTRONICS IMCA external electronics IMCA (for DIN-rail mounting) Connection The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals. * Terminals 1 and 7 are internally connected. At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m. sensor connector box prim. twin twisted cable electronics installation in switch cabinet supply sec. signal output shield

137 - 6 - CABLE BREAK DETECTION The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected: IMCA Output is deactivated via a switch. No current or voltage signal Functions with cable break detection activated Red LED flashes An alarm switching output is activated (closer), Cable breakage ON: 30 Ω Cable breakage OFF: ꝏ Capacity max. 30 ma or ±14 V KAB - Red LED continuously on - IMCA alarm function Schematic diagram of a cable breakage (KAB) ACCESSORIES Mounting parts Flanschklemmstück 2030: Flange clamp ø20 mm for SL-series material: reinforced polyamide ø30 mm without reducing bush, ø20 mm with reducing bush (included) Fußklemmstück 2030: base clamp ø20 mm for SL-series material: reinforced polyamide ø30 mm without reducing bush, ø20 mm with reducing bush (included) Connection cable (shielded) for connector output Cable M12 with straight connector K4P2M-S-M12 2 m K4P5M-S-M12 5 m K4P10M-S-M12 10 m Cable M12 with angular connector K4P2M-SW-M12 2 m K4P5M-SW-M12 5 m K4P10M-SW-M12 10 m Mating connector M12 for self assembly (shielded) Straight connector D4-G-M12-S Angular connector D4-W-M12-S Protection class IP67 Temperature range C Mode of connection spring closure construction Cable diameter ø mm Conductor mm² Good chemical and oil resistance

138 - 7 - ORDER CODE SENSOR SL Measurement range [mm] O SR* KR Sensor without options Sensor with options Output (not option H/ IP68) radial connector M12 radial cable output * please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary. Type free core push rod push rod guided rod end bearings (includes push rod guided) A S SG G - IP68 H L20 W Options protection class IP67 protection class IP68 temperature 150 C improved linearity 0.20 % wiper ring (for type SG and G) External electronics (DIN-rail mounting) Cable electronics IMCA KAB Voltage supply VDC 24V 020A 420A 10V 5V ±5V ±10V Output ma ma V V ± 5 V ± 10 V ACCESSORIES Connection cable with M12 connector Additional cable (2 m length is standard) K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable K4P10M-S-M12 10 m, straight connector K4P2M-SW-M12 2 m, angular connector Mounting parts K4P5M-SW-M12 5 m, angular connector Flanschklemmstück 2030 flange clamp ø20 mm K4P10M-SW-M12 10 m, angular connector Fußklemmstück 2030 base clamp ø20 mm Mating connector (for self assembly) D4-G-M12-S D4-W-M12-S straight, M12, shielded angular, M12, shielded

139 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

140 LVDT Inductive Position Transducer SM Series Key-Features: Content: Introduction Technical Data Technical Dimensions Sensor Versions Electronics Cable Break Detection Accessories Order Code Measurement ranges mm - External, or cable electronics with cable break detection - Linearity up to ±0.20 % of full scale - Housing ø 12 mm, clamp ø 8mm h6 - Protection class IP67, optional IP68 - Sensor working temperature up to 150 C - Spring loaded versions available - Customized versions available Votre distributeur France : contact@vicatronic.fr Tél : +33 (0)

141 - 2 - INTRODUCTION LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature and pressure ranges, as well as high accelerations and measuring cycles. The SM series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders. (See data sheet SM-HYD and SM-F18) As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy. TECHNICAL DATA Sensor Measurement range FS [mm] Linearity [% of FS] 0.30 % (0.20 % optional) Types spring loaded (up to range mm), free core, push rod guided/unguided Protection class IP67, optional IP68 Vibration stability DIN IEC68T G Shock stability DIN IEC68T G/2 ms Supply voltage/ frequency 3 V eff /3 khz Supply frequency khz Temperature range C (150 C optional, option H, 200 C on request) Mounting ø 8 mm h6 clamp diameter or ø 12 mm Housing nickel-plated steel Connection cable output or M12-connector with coupling nut cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 C, UL Style 2895 Max. cable length 100 m between sensor and electronics Spring loaded version (up to range 50 mm) Spring force (middle of range) [N] Max. cycles of tip at 1 mm amplitude [Hz] Spring stiffness [N/ mm] Life cycle > 10 million cycles Free core/ push rod/ push rod guided Max. acceleration of core/ push rod 100 G Life cycle infinite Weight (approx., without cable) [g] Electronics IMCA external electronics (built-in) KAB cable electronics Output signal ma, ma (load < 300 Ohm) ma (load < 300 Ohm) V, ± 5 V (load > 5 kohm) V, ± 5 V (load > 5 kohm) V, ± 10 V (load > 10 kohm) V, ± 10 V (load > 10 kohm) Temperature coefficient , ±0.002 %/K , ±0.002 %/K Resolution* 0.04% of FS 0.04% of FS Corner frequency 300 Hz/-3 db (6-pole Bessel) 300 Hz/-3 db (6-pole Bessel) Isolation stability > 1000 VDC > 1000 VDC Power supply VDC VDC Current consumption 75 ma at 24 VDC 65 ma at 24 VDC 150 ma at 12 VDC 140 ma at 12 VDC Sensor supply 3 V eff, 3 khz (adjustable, 1-18 khz) 3 V eff, 3 khz (adjustable, 1-18 khz) Working temperature C C Storage temperature C C Housing polyamide PA6.6, meets UL94-VO aluminium Mounting on DIN EN-rail - * 98.5% confidence interval (confidence limit)

142 - 3 - TECHNICAL DIMENSIONS range (FS) body length B body length C core length D push rod length E [mm] radial cable/ connector [mm] connector M12[mm] [mm] [mm] Other measurement ranges are available on request. type: free core: delivery D: core, the core extension made of non-magnetic material must be added by the customer. push rod unguided: delivery E: core + core extension type: push rod guided type: spring loaded (up to range mm) Please note that the stated end travel and start travel (see detailed picture) are standard values. When calibrating the sensors we are aiming for best linearity.

143 - 4 - SENSOR TYPES axial cable output Sensors with cable output have a cable fitting and a spring for bend protection of the cable. For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m. Instruments with option H for temperatures up to 150 C feature a PTFE cable. radial cable/ connector output For normal application the sensors have a closed rear end body. Sensors that feature a radial cable output can be supplied with a through hole on request (option RO). Please use this version for applications at heavy dirt exposure. The movement of the push rod removes dirt from the sensor and conveys it to the rear. The standard cable length is 2 m. standard standard optional connector output (cable with straight or angular connector) For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector. The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m. The connector pair has protection class IP67. The total length of the sensor with connector is: body length of the connector M12 (see table) + 20 mm (angular connector) body length of the connector M12 (see table) + 37 mm (straight connector) gaiter (option FB for SM2...SM25) A gaiter is available for sprung loaded sensors to protect the mechanics from fouling. Note: The gaiter is also available as retrofit kit for measurement ranges from 2 to 25 mm. - The measurement range of sensors with 25 mm is reduced to 20 mm! - The working temperature is limited to C. rod seal / wiper A special design of a fluorocarbon scaling integrated is the sensor front cap combines sealing and wiping and ensures a smooth motion of the mechanics. Note: The end travel is reduced to 2 mm!

144 - 5 - ADJUSTMENT OF ZERO POINT AND GAIN Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain. 1. Push rod entirely in adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 ma/0 V for the output signal. 2. Push rod entirely out adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 ma /10 V/5 V for the output signal. Signal inversion: If an inverted output signal is required ( ma / V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics. (10 V/20 ma) output 60 signal [%] electric measurement range The output signal is referring to the electric measuring range. If the sensor is operated outside the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/20 ma or < 0 V/4 ma, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 ma or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC. Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted measurement range [%] -20 mechanical in mechanical out AC-OUTPUT 9 8 assignment for TPE-cable: white (5): primary 2 black (6): secondary 2 brown (9): primary 1 blue (8): secondary 1 assignment M12-connector: 5 6 assignment for PTFE-cable: white (5): primary 2 green (6): secondary 2 yellow (9): primary 1 brown (8): secondary 1 CABLE ELECTRONICS KAB assignment for TPE-cable: brown: supply V+ blue: GND black: output GND white: output signal assignment for PTFE-cable: yellow: supply V+ brown: GND green: output GND white: output signal If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position.

145 - 6 - EXTERNAL ELECTRONICS IMCA external electronics IMCA (for DIN-rail mounting) Connection The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals. * Terminals 1 and 7 are internally connected. At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m. sensor connector box prim. twin twisted cable electronics installation in switch cabinet supply sec. signal output shield CABLE BREAK DETECTION The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected: IMCA Output is deactivated via a switch. No current or voltage signal Functions with cable break detection activated Red LED flashes An alarm switching output is activated (closer), Cable breakage ON: 30 Ω Cable breakage OFF: ꝏ Capacity max. 30 ma or ±14 V KAB - Red LED continuously on - IMCA alarm function Schematic diagram of a cable breakage (KAB)

146 - 7 - FEELER FOR SPRING LOADED VERSION Tastkopf-01, steel (standard) Tastkopf-01-HM, cemented carbide Tastkopf-01-R, ruby Tastkopf-01-K, ceramics Tastkopf-02, steel Tastkopf-02-HM, cemented carbide Tastkopf-03, steel Tastkopf-03-HM, cemented carbide Tastkopf-04, steel Tastkopf-05, steel Tastkopf , roller Material of Tastkopf-01 feeler balls: steel: ruby: ceramics: for standard applications much harder and wear resistant than steel, non-conductive, for all applications except for measuring on aluminium and cast iron comparable to ruby, best choice for measuring on aluminium and cast iron MOUNTING PARTS Flanschklemmstück 1218: flange clamp ø12 mm for SM-series material: reinforced polyamide ø18 mm without reducing bush, ø12 mm with reducing bush (included) Fußklemmstück 1218: base clamp ø12 mm for SM-series material: reinforced polyamide ø18 mm without reducing bush, ø12 mm with reducing bush (included)

147 - 8 - ORDER CODE SENSOR SM Measurement range [mm] (not with spring loaded version) (not with spring loaded version) O SA* SR* KA KR Options sensor without options sensor with options Output (not option H/ IP68) axial connector M12 (not option H/ IP68) radial connector M12 axial cable output radial cable output Type free core (without core extension) push rod unguided push rod guided spring loaded (only up to mm) A S SG T * please note: connector output in combination with cable electronics KAB: a connection cable K4P.. is necessary. - IP68 H L20 FB RO W Options protection class IP67 (standard) protection class IP68 increased working temperature up to 150 C improved linearity 0.20 % gaiter (only models with FS up to mm) through hole (only for KR versions) shaft seal ORDER CODE ELECTRONICS External electronics (DIN-rail mounting) Cable electronics IMCA KAB Voltage supply 24 VDC 24V 020A 420A 10V 5V ±5V ±10V Output ma ma V V ± 5 V ± 10 V ACCESSORIES Connection cable with M12 connector Feeler K4P2M-S-M12 2 m, straight connector Tastkopf-01 K4P5M-S-M12 5 m, straight connector Tastkopf-01-HM K4P10M-S-M12 10 m, straight connector Tastkopf-01-R K4P2M-SW-M12 2 m, angular connector Tastkopf-01-K K4P5M-SW-M12 5 m, angular connector Tastkopf-02 K4P10M-SW-M12 10 m, angular connector Tastkopf-02-HM Tastkopf-03 Additional cable (2 m length is standard) Tastkopf-03-HM Kabel-TPE order code for 1 m of additional TPE cable Tastkopf-04 Kabel-PTFE-UL order code for 1 m of additional PTFE cable Tastkopf-05 Tastkopf (roller) Mating connector (for self assembly) Mounting parts D4-G-M12-S straight, M12 for self assembly (shielded) Flanschklemmstück 1218 D4-W-M12-S angular, M12 for self assembly (shielded) Fußklemmstück 1218 Retrofit kit gaiter SM2 / SM5 / SM10 / SM25 Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

148 LVDT Inductive Position Transducer Hydraulic Series SM-HYD Hydraulic Series Key-Features: Content: - Screw flange M18x1,5 / M30x1,5 or plug-in flange Ø18 - Pressure up to 400 bar - Measurement range mm - Linearity up to ±0.20 % - Protection class IP67 - Sensor working temperature up to 150 C - High EMC-grade - Customized versions available

149 - 2 - DESCRIPTION LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure ranges, as well as high accelerations and measuring cycles. The SM series offers ultimate reliability and precision in a small size, and is designed for industrial- and lab use. The SM series is also available as a pressurized hydraulic model to 400 bar for installation directly in hydraulic cylinders (See data sheet SM-HYD and SM-F18). As of 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise. The guarantee for ultimate resolution and measuring accuracy. The sensors are used in hydraulic cylinders with a maximum pressure resistance of up to 400 bar. They are especially suited to be employed in harsh industrial environments where a high electromagnetic tolerance is required. The sensor works nearly unaffected by electric or magnetic fields. This sensor enables a connection between the hydraulic cylinder and the machine control. TECHNICAL DATA Sensor Ranges [mm] mm (see chart on page 3) Linearity [% of FS] ±0.20 % % (see chart on page 3) Temperature range C, optional up to 150 C (H-option) Vibration stability DIN IEC68T G Shock stability DIN IEC68T G / 2 ms Connection 4 core cable or M12-connector with coupling nut cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 C, UL-Style 2895 Max. cable length 100 m between sensor and electronics Electronics IMCA external electronics (built-in) KAB cable electronics Output signal ma, ma (load < 300 Ohm) ma (load < 300 Ohm) V, ± 5 V (load > 5 kohm) V, ± 5 V (load > 5 kohm) V, ± 10 V (load > 10 kohm) V, ± 10 V (load > 10 kohm) Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K Resolution* 0,04 % FS 0,04 % FS Corner frequency 300 Hz/-3 db (6-pole Bessel) 300 Hz/-3 db (6-pole Bessel) Isolation stability > 1000 VDC > 1000 VDC Power supply VDC VDC Current consumption 75 ma at 24 VDC 65 ma at 24 VDC 150 ma at 12 VDC 140 ma at 12 VDC Sensor supply 3 V eff, 3 khz (adjustable, 1-18 khz) 3 V eff, 3 khz (adjustable, 1-18 khz) Working temperature C C Storage temperature C C Housing polyamide PA6.6, meets UL94-VO aluminium Mounting on DIN EN-rail - * 98.5% confidence interval (confidence limit)

150 - 3 - TECHNICAL DATA AND DIMENSIONS Range (FS) Type Body length A Linearity [%] Linearity [%] [mm] [mm] (standard) (optional) SM2-HYD SM5-HYD SM10-HYD SM25-HYD-M SM25-HYD SM50-HYD-M SM50-HYD SM100-HYD-M SM100-HYD SM120-HYD SM140-HYD SM160-HYD SM180-HYD other ranges on request Different output types with flange type thread M18 x 1,5 / M30 x 1,5 Connector, 6-pole, (according to MIL-5015) C (M18 x 1,5 / M30 x 1,5) B (Ø 15,8 / Ø 27,6) Cable output Connector, 4-pole, M12 diameter of inner tube ø 4 mm Plug-in flange with radial cable or radial connector output

151 - 4 - INSTALLATION DRAWING for plug-in flange S18 flange with thread M30 * note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure AC-OUTPUT 9 8 assignment for TPE-cable: white (5): primary 2 black (6): secondary 2 brown (9): primary 1 blue (8): secondary 1 assignment for PTFE-cable: white (5): primary 2 green (6): secondary 2 yellow (9): primary 1 brown (8): secondary 1 6 5

152 - 5 - CABLE ELECTRONICS KAB assignment for TPE-cable: brown: supply V+ blue: GND black: output GND white: output signal assignment for PTFE-cable: yellow: supply V+ brown: GND green: output GND white: output signal The standard position of the cable electronics is 1 m away from the end of the cable, independent of the total cable length. On request the cable electronics can be placed at a different position. EXTERNAL ELECTRONICS IMCA external electronics IMCA (for DIN-rail mounting) Connection The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals. * Terminals 1 and 7 are internally connected. CABLE BREAK DETECTION The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected: IMCA Output is deactivated via a switch. No current or voltage signal Functions with cable break detection activated Red LED flashes An alarm switching output is activated (closer), Cable breakage ON: 30 Ω Cable breakage OFF: ꝏ Capacity max. 30 ma or ±14 V KAB - Red LED continuously on - IMCA alarm function Schematic diagram of a cable breakage (KAB)

153 - 6 - ELECTRICAL CONNECTION & CABLE mating connector: AT3106F, according to MIL-5015 (please order separately) PIN assignment PIN Belegung M12 Steckerausgang Connection cable (shielded) for connector output Cable M12 with straight connector K4P2M-S-M12 2 m K4P5M-S-M12 5 m K4P10M-S-M12 10 m Cable M12 with angular connector K4P2M-SW-M12 2 m K4P5M-SW-M12 5 m K4P10M-SW-M12 10 m Mating connector M12 for self assembly (shielded) Straight connector D4-G-M12-S M18 / M30 flange Angular connector D4-W-M12-S M18 / M30 flange Straight connector Lemo-FGG.0T S18 flange Protection class IP67 IP68 Temperature range C C Mode of connection spring closure construction soldering contact Cable diameter ø mm Ø 4,5...5,0 mm Conductor mm² 0,14...0,25 mm² ADJUSTMENT OF ZERO POINT AND GAIN Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain. 1. Push rod entirely in adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 ma/0 V for the output signal. 2. Push rod entirely out adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 ma /10 V/5 V for the output signal. Signal inversion: If an inverted output signal is required ( ma / V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics.

154 - 7 - ORDER CODE SENSOR SM HYD Measurement range [mm] S M12* K Output connector output (MIL-5015) connector output M12 cable output see chart on page 3 Type standard body length short body length (MR 25, 50, 100 mm) - M S18** Type of flange thread M18 x 1,5 thread M30 x 1,5 plug-in flange Ø18 - H Temperature range C C * please note: connector output M12 in combination with cable electronics KAB: a connection cable K4P... is necessary. **cable output only available with PTFE-UL cable. ORDER CODE ELECTRONICS Electronics External electronics (DIN-rail mounting) Cable electronics IMCA KAB Voltage supply V 24V 020A 420A 10V 5V ±5V ±10V Output ma ma V V ± 5 V ± 10 V SM2-HYD SM5-HYD SM10-HYD SM25-HYD / SM25-HYD-M SM50-HYD / SM50-HYD-M SM100-HYD / SM100-HYD-M SM120-HYD SM140-HYD SM160-HYD SM180-HYD mm mm mm mm mm mm mm mm mm mm Connection cable with M12 connector Additional cable (2 m length is standard) K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable K4P10M-S-M12 10 m, straight connector Mating connector K4P2M-SW-M12 2 m, angular connector AT3106F K4P5M-SW-M12 5 m, angular connector Mating connector (for self assembly) K4P10M-SW-M12 10 m, angular connector D4-G-M12-S straight, M12, shielded D4-W-M12-S angular, M12, shielded Lemo-FGG.0T straight

155 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet

156 LVDT Inductive Position Transducer Hydraulic Series SM-HYD-F18 Hydraulic-Series Key-Features: Content: - M18x1,5 mm integral thread - Operating pressure 150 bar - Ranges mm - Linearity up to ±0.20 % of full scale - Protection class IP67 or IP68 - Max. temperature up to +150 C - High EMC-grade - Customised versions available

157 - 2 - INTRODUCTION LVDTs (Linear Variable Differential Transformers) are inductive sensors excellent for use in harsh industrial environments, e.g. high temperature- and pressure applications, as well as high accelerations and measuring cycles. The SM series offers ultimate reliability and precision in a small size and is designed for industrial- and lab use. This series is a pressurized hydraulic model to 150 bar for installation directly in hydraulic and pneumatic cylinders. Since 2013 IMCA and KAB electronics (explanation see page 5) have a built-in cable breakage monitoring and are entirely galvanically isolated. The signal output is optimized for interference compatibility with very low residual noise - the guarantee for ultimate resolution and measuring accuracy. TECHNICAL DATA Sensor Measurement range FS [mm] Linearity [% of FS] 0.30 % (0.20 % optional) Types spring loaded (up to range mm), free core, push rod guided/ unguided Protection class cable/ connector side IP67, optional IP68 Protection class flange side IP68/ 150bar Vibration stability DIN IEC68T G Shock stability DIN IEC68T G/ 2 ms Supply voltage/ frequency 3 V eff / 3 khz Supply frequency khz Temperature range C (150 C optional, option H: 200 C on request) Mounting flange with fastening screw thread M18 Housing nickel plated steel Connection cable output or M12-connector with coupling nut cable TPE (standard) ø 4.5 mm, 0.14 mm², non-halogen, suitable for drag chains PTFE (option H) ø 4.8 mm, 0.24 mm², max. temperature 200 C, UL-Style 2895 Max. cable length 100 m between sensor and electronics Spring loaded version (up to range 50 mm) Spring force (middle of range) [N] Max. cycles of tip at 1 mm amplitude [Hz] Spring stiffness [N/ mm] Life cycle > 10 Mio. cycles Free core/ push rod/ push rod guided Max. acceleration of core/ push rod 100 G Life cycle infinite Weight approx. [g] Electronics IMCA external electronics (built-in) KAB cable electronics Output signal ma, ma (load < 300 Ohm) ma (load < 300 Ohm) V, ± 5 V (load > 5 kohm) V, ± 5 V (load > 5 kohm) V, ± 10 V (load > 10 kohm) V, ± 10 V (load > 10 kohm) Temperature coefficient -0,0055, ±0,002 %/K -0,0055, ±0,002 %/K Resolution* 0,04 % FS 0,04 % FS Corner frequency 300 Hz/-3 db (6-pole Bessel) 300 Hz/-3 db (6-pole Bessel) Isolation stability > 1000 VDC > 1000 VDC Power supply VDC VDC Current consumption 75 ma at 24 VDC 65 ma at 24 VDC 150 ma at 12 VDC 140 ma at 12 VDC Sensor supply 3 V eff, 3 khz (adjustable, 1-18 khz) 3 V eff, 3 khz (adjustable, 1-18 khz) Working temperature C C Storage temperature C C Housing polyamide PA6.6, meets UL94-VO aluminium Mounting on DIN EN-rail - * 98.5% confidence interval (confidence limit)

158 - 3 - TECHNISCHE ABMESSUNGEN range FS body length B body length C max. length A core length D push rod length E [mm] cable/ connector radial[mm] connector M12 [mm] sprung load mechanics [mm] [mm] [mm] Other measurement ranges are available on request. type: free core, push rod unguided type: push rod guided type: spring loaded (up to range mm) Please note that the stated end travel and start travel (see detailed picture) are standard values. When calibrating the sensors we are aiming for best linearity.

159 - 4 - SENSOR TYPES Cable output axial Cable/ connector output radial Sensors with cable output have a cable fitting and a spring for bend protection of the cable. For installation, the bending radius should not be less than 3 times the cable diameter. The standard cable length is 2 m. Instruments with option H for temperatures up to 150 C feature a PTFE cable. Connector output (cable with straight or angular connector) For sensors with connector output the cable has to be ordered separately. You can choose from a cable with a straight connector or with an angular connector. The connector is protected from accidental removal by a threaded fitting (M12). The cable lengths are 2/ 5/ 10 m. The connector pair has protection class IP67. The total length of the sensor with connector is: body length of the connector M12 (see table) + 20 mm (angular connector) body length of the connector M12 (see table) + 37 mm (straight connector) Option VH The option VH should to be chosen, if the sensor is used in liquids (oil, water, ) or if fast pressure variations may occur. By milling plane surfaces on parts of the mechanics (see picture red marked) the pressure balance or venting of the inside area will be improved. For spring loaded version : Two plane surfaces combined with a higher spring force of approximately 2,5 N improve significantly the mechanical performance. For version guided push rod : The push rod features a plane surface. INSTALLATION DRAWING flange with thread M18 * note: Rz = 1,6 for non pulsating pressure Rz = 0,8 for pulsating pressure

160 - 5 - AC-OUTPUT 9 8 assignment for TPE-cable: white (5): primary 2 black (6): secondary 2 brown (9): primary 1 blue (8): secondary 1 assignment M12-connector: 5 6 assignment for PTFE-cable: white (5): primary 2 green (6): secondary 2 yellow (9): primary 1 brown (8): secondary 1 CABLE ELECTRONICS KAB assignment for TPE-cable: brown: supply V+ blue: GND black: output GND white: output signal assignment for PTFE-cable: yellow: supply V+ brown: GND green: output GND white: output signal If not specified otherwise the cable electronics is placed at 1 m from the end of the cable. On request in your order, however, the cable electronics can be placed at any position. EXTERNAL ELECTRONICS IMCA external electronics IMCA (for DIN-rail mounting) Connection The external electronics IMCA is designed to be installed in switch cabinets (Din-rail mounting). The connection to the sensor is conducted as connector with screw terminals. * Terminals 1 and 7 are internally connected. At harsh EMC environments, it is possible to install the electronics at a max. distance of 100 m in a switch cabinet. A twin twisted pair cable (4-cores, minimum cross section 0,5 mm²), single or double shielded, is to be used for the further wiring to connect the external electronics to the system. It is recommended to ground the shield in the switch cabinet near the electronics (do not ground at the machine/ sensor). The sensor housing is grounded at the machine frame. To prevent interference, the cable length should not exceed 100 m. sensor connector box prim. twin twisted cable electronics installation in switch cabinet supply sec. signal output shield

161 - 6 - ADJUSTMENT OF ZERO POINT AND GAIN Please note that the zero point and gain may shift for long cable length between sensor and electronics. Thus install the sensor with the according cable length to the electronics and then adjust zero point and gain. 1. Push rod entirely in adjust offset. Move the sensor to the zero point of the measuring range and set the offset potentiometer on 4 ma/0 V for the output signal. 2. Push rod entirely out adjust gain Move the sensor to the end of the measuring range (push rod moved out) and set the gain potentiometer on 20 ma /10 V/5 V for the output signal. The output signal is referring to the electric measuring range. If the sensor is operated outside the measuring range or the measuring range is exceeded, the signal is also outside the defined range (i.e. > 10 V/ 20 ma or < 0 V/ 4 ma, in the graph: > 100 % or < 0 %). Please keep this in mind for control systems with cable break detection lower than 4 ma or for a maximum input voltage > 10 V of measuring instruments. If necessary install the sensor before connecting to the PLC. Running direction of signal: If the push rod is moving into the sensor (e.g. sprung load pushed in), the signal is reducing. If the push rod is moving out, the output signal is increasing. The running direction of the signal can also be inverted. Signal inversion: If an inverted output signal is required ( ma / V/5...0 V), swap clamps 6 and 8 (secondary coil) on the external electronics. (10 V/20 ma) output 60 signal [%] electric measurement range measurement range [%] -20 mechanical in mechanical out CABLE BREAK DETECTION The newly developed electronics by WayCon features a built-in cable break detection. This is achieved through impedance measurement of the LVDT s secondary coil. If the sensor cable is cut, the impedance on the primary connections of the electronics change regardless of the push rod position, triggering the cable break detection. This requires the secondary lines (cables between electronics and primary coil) to the sensor to be cut. A partial break of the primary connections (cables between secondary coil and electronics) will not activate this function. The cable break detection will trigger different functions depending on the electronics selected: IMCA Output is deactivated via a switch. No current or voltage signal Functions with cable break detection activated Red LED flashes An alarm switching output is activated (closer), Cable breakage ON: 30 Ω Cable breakage OFF: ꝏ Capacity max. 30 ma or ±14 V KAB - Red LED continuously on - IMCA alarm function Schematic diagram of a cable breakage (KAB)

162 - 7 - BESTELLCODE SM HYD F18 Measurement range [mm] (not spring loaded) (not spring loaded) O SA* SR* KA KR Options Sensor without options Sensor with options (not option H/ IP68) axial connector M12 (not option H/ IP68) radial connector M12 axial cable output radial cable output Type free core push rod push rod guided spring loaded (up to mm) A S SG T IP68 H L20 VH * please note: connector output in combination with cable electronics KAB: a connection cable K4P... is necessary. Options protection class IP68 temperature 150 C improved linearity 0.20 % ventilation hole, improved function in liquids ORDER CODE ELECTRONICS Electronic External electronics (DIN-rail mounting) Cable electronics IMCA KAB Voltage supply VDC 24V 020A 420A 10V 5V ±5V ±10V Output ma ma V V ± 5 V ± 10 V ACCESSORIES Connection cable with M12 connector Additional cable (2 m length is standard) K4P2M-S-M12 2 m, straight connector Kabel-TPE order code for 1 meter of additional TPE cable K4P5M-S-M12 5 m, straight connector Kabel-PTFE-UL order code for 1 meter of additional PTFE cable K4P10M-S-M12 10 m, straight connector K4P2M-SW-M12 2 m, angular connector Mating connector (for self assembly) K4P5M-SW-M12 5 m, angular connector D4-G-M12-S straight, M12, shielded K4P10M-SW-M12 10 m, angular connector D4-W-M12-S angular, M12, shielded

163 - 8 - Subject to change without prior notice. WayCon Engineering GmbH Mehlbeerenstr Taufkirchen Tel. +49 (0) Fax +49 (0) info@waycon-engineering.de Internet