High-Performance Operation System CELOS CELOS Control Efficiency Lead Operation System

Transcription

1 CELOS High-Performance Operation System CELOS Control Efficiency Lead Operation System

2 For all the engineers in the world who operate machines. CELOS is created as an operation system that accelerates the process from the idea to the finished product. It offers original high functionality through various applications for each process, the multi-touch operation panel that boost outstanding usability, and security management with DG ORI SARkey coming with the user authorization function. CELOS is a future-oriented user interface that keeps evolving with customers. 2 CELOS

3 High specification hardware worthy of the label next generation INDEX Operability 04 Applications 06 A high-reliability system has been adopted + Windows Embedded standard has been customized. he system does not need to be shut down, and is protected against sudden blackouts and daily shut down, making sure it can be stopped safely. + A high-speed flash storage (CFast) has been adopted. he hard disk is not used for the system. APPS V 07 - Function for creating high-speed canned 08 cycle programs -Conversational automatic programming 09 -Setup support functions 10 -aintenance support functions 12 -Operation support functions 13 Program storage area + A program storage area has been set aside as a standard feature for use by the operator, making a data server function unnecessary. any programs can be stored in APPS, which is particularly useful for die-and-mold machining programs that require large storage capacity. Standard 6 GB + Programs in the program storage area can be edited, copied, deleted and renamed. (Programs up to 10 B can be edited on the spot) Programs can be transferred between the program storage area and an external device such as a network drive, an RS-232C connection or a USB interface. Passes extremely high standards + eets safety standards in Europe and the US. CE marking and UL approved + Waterproofed in conformity with IP65 (IEC60529) + Withstands vibrations of 98 m/s 2 (3,858.3 in./s 2 ) CE marking: a conformance display CE: Communauté Européenne UL: Underwriters Laboratories Inc. IP65: Protection from the body and solid objects. Protection from water entry. Hardware specifications User area Standard: 6 GB 21.5 inches (the upper monitor) USB ports (Screen side 2) I/F LAN 1 port (1000BASE-) Screen size RS-232C port (option) 15.6 inches (the lower monitor) Explanation of marks shown in this catalog Function available for turning centers OP Function available for machining centers Function available as an option CELOS 3

4 Operability Uniform user interface with touch operation Simplifies every process from the idea to the finished product to facilitate operations. APP ENU Central access to all available applications inch multi-touch screen for quick and easy operation. ULI-OUCH-CONROL PANEL he combination of advanced software and hardware enables excellent usability and distinctive functionality. DG ORI SARkey Personalized user authentication function permits individually adapted access privileges to the control system and the machine (with integrated USB storage). + Instinctive operation with the touch panel. + Improved visibility with a large monitor (10.4 inches 21.5 inches). + Angles are adjustable according to operators (up and down, left and light). + Improved easiness of viewing with a resolution of full high vision. + Equipped with a multi-touch operation panel. + Familiar PC-like operation is possible with keyboard display. From conventional mechanical switches to touch keys Optimally classified CELOS screen layers APPS V JOB ASSISAN DOCUENS OHER APPLICAIONS APPLICAION SELECOR LOG-ON PROP SAUS ONIOR 4 CELOS

5 Visualization of Energy-saving Effect and Power-saving Setting he energy-saving application of CELOS enables visualization of the energysaving effect. he running time, power consumption, and CO 2 emission statuses are displayed individually. Running time Power consumption CO2 emissions CELOS 5

6 Applications CELOS applications to strongly support productivity improvement APPLICAION SELECOR Similar to a smart phone or tablet PC, the user has got direct access to all available APPs, which are differentiated according to their application field and can be selected with a single touch via the APP ENU. For instance, CELOS APPs like the JOB ANAGER or JOB ASSISAN support machine operators with the network-integrated preparation, optimization and systematic processing of production orders (with work pieces, equipment and NC programmes). JOB ANAGER JOB SCHEDULER JOB ASSISAN anage machining information such as drawings and 3D models, and NC programs. OOLHANDLING Display registered job schedule that enables the operator to check job orders in front of the machine. CAD-CA VIEW Support setups according to registered information. ECH CALCULAOR Display tools that need registration and attachment/ detachment to support tool setups. DOCUENS Visualize shapes and optimize programs. ORGANIZER Simplify calculations such as one for machining conditions. SERVICE AGEN Electronic library with the full-text search function. ENERGY SAVING ransfer work schedule and messages through memo and calendar. SAUS ONIOR Display the lists of consumable parts and regular maintenance & inspection items, and maintenance manual. ESSENGER Display power consumption by operation status. onitor machine and machining status. onitor machine operation status and alarm history. 6 CELOS

7 APPS V High-Performance Operation System APPS V is a smart, high-performance operation system attached to CELOS. It enables operators to easily control machine movements by touch operation only. + he 6-window display provides access to a variety of information at the same time. + he screen combinations can be freely customized. Lower ouch Panel Screen Layout Individual function operation area : Displays function buttons at all times regardless of the operation mode. 2 Operation mode selection area : Displays mode selection buttons at all times. 3 Status display area : Displays the override status. 4 achine operation area : Displays buttons related to spindle/turret operation and optional functions over multiple pages. 5 ode-by-mode operation area : Displays buttons related to axis feed, zero return or automatic operation over multiple pages. he available buttons will change depending on the mode selected. 6 In-machine display area : Displays the machine model view. ain Functions VPS: Visual Programming System hree methods for inputting program + Directly inputting NC codes using the software keyboard. + Inserting NC codes and predefined programs by following the guidance. + Conversational programming to define geometry and automatically generate the tool paths. >> 1 Unification of NC programs and conversational programming function NC programs achine odel View + Displaying an animation according to the movement of the machine. + Standard with ERGOline ouch. Conversational programming S: ool anagement System Please see Page 10 for details. >> 2 Simple machining order change Changing the machining order + Enables restrictions to be set on tool offset data input to prevent data input errors. + onitors the cutting load to reduce tool breakages. Drag & drop CELOS 7

8 APPS V Function for creating high-speed canned cycle programs High-speed canned cycles : NLX Series <Y and SY types> only : 730U/750U Series only OP For Europe, this specification is provided as standard. he operator can create a program for high-speed cutting by just inputting arguments following the on-screen guidance. + Automatic generation of the optimal tool paths for high-speed machining + Support for troublesome program formats + enu-driven operation that does not require a manual A wide range of machining patterns any kinds of machining pattern are available, helping you to create complex and difficult programs for high-speed machining. he programs can also be output in conversational programming format, making simulation possible. NC Conversational NC Conversational achining patterns Square groove cycle (turning) R groove cycle by R tip tool (turning) Special drilling cycle (turning) Roughing step cycle (turning) Z feeding groove cycle Corner pocket cycle rochoid cycle Helical hole cycle Helical thread milling cycle Polygon milling cycle Flat beveling chamfer cycle Keyslot chamfer cycle hread milling cycle + High speed side milling cycle + Square pocket cycle + Concave spherical milling cycle + Spherical milling cycle + Bolt-hole cycle + rue circle cutting cycle + Pocket cutting cycle + Surface cutting cycle + Elliptical milling cycle Comparison of machining times We made a comparison of the program creation times and machining times using and not using high-speed canned cycles. Process Item Conventional machining High-speed canned cycles Guide drilling Pocketing Side finishing Guide drilling Pocketing Side finishing Cutting speed m/min (fpm) 160 (525.0) 29 (95.1) 38 (124.7) 160 (525.0) 250 (820.3) 300 (984.3) Spindle speed min -1 1, ,100 4,000 4,800 Feedrate mm/min (ipm) 165 (6.5) 1,272 (50.1) 120 (4.7) 165 (6.5) 4,000 (157.5) 2,000 (78.7) ool mm (in.) ø 46 (ø 1.8) hrow-away drill ø 29 (ø 1.1) HSS end mill ø 20 (ø 0.8) HSS end mill ø 46 (ø 1.8) hrow-away drill ø 20 (ø 0.8) Coated end mill <solid carbide> Conventional machining Overall Cutting time High-speed canned cycles Reduced by 82% ime to create a program min otal cutting time min aterial <JIS>: S45C (Carbon steel) Dimensions of material: 200 mm (7.9 in.) 200 mm (7.9 in.) 30 mm (1.2 in.) HSS: High-speed steel JIS: Japanese Industrial Standard 8 CELOS

9 APPS V Conversational automatic programming Easy programming simply by following the guidance on the screen. uch of the programming process has been simplified due to the minimal key entry required for even the most complex shapes. Strengthened programming functions make it possible to reduce the total programming time by more than 30%. Conversational machining menu ain menu Grooving menu hreading menu urning hole menu (turning specifications 7 7 only) (turning specifications only) 4 (turning specifications 3 3 only) O.D. ( / ) I.D. ( / ) End face ( / /aterial end face) Square (O.D./I.D./End face) rapezoid (O.D./I.D./End face) V pulley groove Profile groove outer diameter ( / ) Profile groove inner diameter ( / ) Profile groove end face ( / ) Straight screw (O.D./I.D.) apered screw (O.D./I.D.) urning center urning drill etc. Drilling menu illing operation menu (achining) (Hole position) (achining) (Shape) (achining) (Hole position) (achining) (Shape) achining: 5 Hole position: 10 achining: 7 Hole position: 8 achining: Drill ap Reaming Boring Spot facing etc. Hole position: Cartesian coordinate system Polar coordinate system Line pattern Arc Circumferential Square Grids Zigzags etc. achining: 6 Shape: 35 achining: 6 Shape: 13 achining: Flat Groove Side Pocket Open pocket * Pocket with island * Shape: Free contour Line Arc L-shape U-shape Square Circle rack Regular polygon etc. * Option Handover menu 2.5 dimensional milling Corner machining menu Necking menu Handover Parts catcher Side taper Groove taper Semi-cylindrical Corner machining on outer diameter ( / ) Corner machining on inner diameter ( / ) Corner machining on end face ( / ) Necking (Left /Right ) Necking (Left /Right ) CELOS 9

10 APPS V Setup support functions ool management system (730U/750U Series only) Information on various tools can be managed comprehensively, to support efficient programming and machining plans. ool Information anagement ool Information List he information on tools mounted on the turret stations and magazine are displayed as a list. he data can be sorted by any of the column headings displayed. Additional ool Information he information list can be expanded to display additional information. Detailed ool Information Detailed information for each tool can be registered/ displayed. he information is displayed by category in separate tabs. Station number ool number ool name ool category achining direction Rotational direction ool status ool status ool life (basic information only) General information ool life ool offset Load monitoring information ool Group Information anagement ool Group Information List he basic information on tools is displayed as a list. he data can be sorted by any of the column headings displayed. Additional ool Group Information he information list can be expanded to display additional information. Detailed ool Group Information Detailed information for each tool group can be registered/displayed. he information is displayed by category in separate tabs. Group number ool group name ool type Rotary tool type Long tool ool torque ool life counting method ool life set values ool life warning General information ool offset ool model ool life Grouped tool list ool odel Information anagement ool odel Information List he information on tools to be used for conversational programming is displayed as a list. he data can be sorted by any of the column headings displayed. Additional ool odel Information he information list can be expanded to display additional information. Detailed ool odel Information Detailed information for each tool model can be registered/displayed. he information is displayed by category in separate tabs. ool model ID code ool model name ool type ool category Shank type Holder type General information Cutter information Shank information Holder information 10 CELOS

11 APPS V Digital tailstock Approach position, retract position, re-chucking, and more can be done simply and easily from the APPS screen. Besides being able to handle a variety of different workpiece types, it can also work with -code thrust selection as a standard feature. hrust force setting function/position setting function hrust and position settings can be made and saved for each workpiece on the tailstock setting screen. he saved settings can be recalled quickly for repeat orders. he settings can be rewritten in the program. Comparison of tailstock setting times Safety considerations Since tailstock operation errors can present hazards such as the workpiece falling, button operation can be enabled and disabled from APPS. No digital tailstock 180 sec. Digital tailstock 360 sec. 50% shorter Only available for machines with the digital tailstock. here are many other functions that facilitate your setup operations Explanation of marks Chuck and tailstock barrier If the tool tip enters the barrier area, the soft overtravel NC alarm will sound and the axis travel will stop. Workpiece comment entry Comments can be entered in the workpiece coordinate system. ool offset An easy-to-understand screen display includes tool names and illustrations of tool nose directions. he settings can be adjusted to enter and display the tool shape and wear correction at the same time. Offset data Selecting an O-number extracts and displays tool offset data to be used in the program only. he workpiece offset to be used can also be displayed. ool presetter ool offset measurement can be accomplished quickly with the tool presetter. Entering comments Comments (such as tool names) can be entered for each number in the tool offset screen. ool exchange position setting his is used for setting the tool exchange position. You can manually move the turret to the position for exchanging the tools. Groove width compensation OP function (NLX Series only) In groove cutting, compensation can be applied by switching the shift equivalent to the tool width and the tool nose point. his makes it possible to create a groove cutting program without paying attention to the tool width. Program operation is possible by specifying the groove profile. ool list ools used by the selected program are displayed as a list alongside simulated images of the workpiece shape, giving operators important data in an easy-to-understand visual format. Undo Sort function Registration of tool comments Insufficiency check his allows you to undo any mistakes made when entering offsets. ools can be sorted in order of pot number or tool number on the tool management screen. he tool name and comments can be registered for each tool number on the tool management screen. his function searches the program for tools that are not registered in the tool magazine, eliminating tool registration errors that can occur. CELOS 11

12 APPS V aintenance support functions Comprehensive maintenance support to provide safety and peace of mind for all our customers. Designed to minimize machine breakdowns and offer peace of mind to all users, APPS is equipped with functions not only to prevent problems caused by lack of maintenance, but also to quickly deal with the problem when an alarm occurs. rouble shooting function When an alarm occurs, APPS identifies the cause of the trouble and provides solutions. Narrow down the cause of the problem based on each signal status After narrowing down the cause of the problem based on the status of the related I/O signals, APPS V displays a list of possible causes. Find appropriate solution with conversational input he release date varies depending on the machine model. For details, please consult with our sales representative. Inputting the actual machine status helps to identify the cause of the problem, allowing users to obtain an appropriate solution. After the operator answers the questions about the actual machining status, possible solutions to the problem are displayed. Visual AC function A figure displayed on the screen allows you to check the status of the AC. his makes it possible to check the status of the transfer pot and the AC arm rotation status although these parts are obscured by covers. he above is an image photo. 12 CELOS

13 APPS V Operation support functions Sensor information display function he machine status can be checked by the sensors mounted on the machine and viewed on the APPS V screen. achine (power consumption) Oil chiller <achine (power consumption)> Power consumption <Hydraulic unit * > Hydraulic <Oil chiller * > emperatures: temperatures at the inlet and outlet of the oil chiller, machine temperature, ambient temperature <Chuck * > Chucking pressure (Spindle 1/Spindle 2) <Coolant * > Coolant: temperature, liquid level <Steady rest * > Steady rest pressure <ailstock (hydraulic) * > ailstock: pressure, thrust force * Optional on certain models. Please contact our sales representative for details. achining mode function (on the NHX, NVX Series) By using the G332 command, the machining modes will be displayed and can be selected. <R1. ime-priority mode> Ideal when low precision is needed, such as for rough cuts, etc. <R2. Intermediate mode> For intermediate finishes that require both precision and time. <R3. Precision-priority mode> For machining that requires high precision and finish. <R4. ax. precision-priority mode> For even higher machining precision. CELOS 13

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16 <Precautions for achine Relocation> EXPORAION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. he Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. o prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation achine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DG ORI or its distributor representative. DG ORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DG ORI and its distributor representative shall have no obligation to re-enable such Equipment. DG ORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. + Some functions are not supported by some models. + he product names in this catalog are all trademarks or registered trademarks of the individual companies. + he actual screens may differ from those shown in this catalog. + CELOS, ERGOline, SLIline, COPACline and DG ORI gearill are trademarks or registered trademarks of DG ORI CO., LD. in Japan, the USA and other countries. + If you have any questions regarding the content, contact our sales representative. + he information in this catalog is valid as of ay Designs and specifications are subject to changes without notice. + he machines shown in the catalog may differ from the actual machines. he location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. + DG ORI is not responsible for differences between the information in the catalog and the actual machine. DG ORI CO., LD. Nagoya Head Office eieki, Nakamura-ku, Nagoya City, Aichi , Japan Phone: okyo Global Headquarters , Shiomi, Koto-ku, okyo , Japan Phone: Iga Campus 201 idai, Iga City, ie , Japan Phone: Nara Campus 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: CELOS-EB04D D.1605.CD.0000 Created in Japan