Dick Loveless. 20 November 2008 SLHC Workshop. Dick Loveless SLHC Workshop 20 Nov
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1 ME4/2 Integration Dick Loveless 20 November 2008 SLHC Workshop Dick Loveless SLHC Workshop 20 Nov
2 CMS Endcap Dick Loveless SLHC Workshop 20 Nov
3 ME4/2 Upgrade Dick Loveless SLHC Workshop 20 Nov
4 Installation ME4/2 Installation (per disk) 72 mounting posts into dowel holes 36 CSC chambers on YE3 (away from IP) 36 RPC chambers on YE3 (away from IP) Design features Install CSCs closest to iron disk (must go first) CSCs overlapped - - back first, then front Cable back CSCs before installing front ME4/2s Originally RE4 went on YE4 difficult for services Now mount RPC frame on end of posts (M24 hole) Install RPC chambers (overlapped) and cables RPC will wait if the ME4/2s are delayed RE group agrees with the plans shown Dick Loveless SLHC Workshop 20 Nov
5 Mounting Post Dick Loveless SLHC Workshop 20 Nov
6 Posts mounted on disks Dick Loveless SLHC Workshop 20 Nov
7 Integration Services I Most integration issues already implemented for CSCs -- many also for RPCs Now operating 18 ME4/1 chambers per disk Cooling Manifolds installed (with threaded half-couplings) CSC and RPC add valves, flow restrictors, & hoses Gas Gas rack & piping completed to patch panels on outer edge of YE3 Add laterals to chambers (3 CSCs per loop,? RPCs per loop) Dick Loveless SLHC Workshop 20 Nov
8 YE3 Cooling Schematic YE3 PERIPHERY MANIFOLD ME4/2 120W EACH SUPPLY RETURN CSC CIRCUIT QTY 12 ME4/1 145W 20º RPC CIRCUIT QTY 18 RE 4/1,RE 4/2,RE 4/3 80W VME RACK (2 CRATES) 213W+187W VME CIRCUIT QTY 4 RACK CIRCUIT QTY 5 CSC CIRCUIT QTY W DISK CIRCUIT QTY 12 Dick Loveless SLHC Workshop 20 Nov
9 Cooling Connections Dick Loveless SLHC Workshop 20 Nov
10 High Voltage Integration Services II Add crates and cabling as needed d Low voltage (CSC) Power cables in main cable chain & mini-cable chain Add CSC junction boxes (9 CSC per box) & cabling Add 2 Maraton power supplies Readout Add 12 skewclear cables per chamber Optical Fibers (peripheral crates to USC) CSC fibers in place need patch cords RPC fibers? Dick Loveless SLHC Workshop 20 Nov
11 Junction boxes Inputs: Digital power Analog power Outputs: 9 CSC chambers Dick Loveless SLHC Workshop 20 Nov
12 Skewclear cabling g( (ME4/1) Dick Loveless SLHC Workshop 20 Nov
13 CSC cabling Dick Loveless SLHC Workshop 20 Nov
14 On-chamber ME4/2 Integration No design work needed Use recovered ME1/1 CFEBs (strips) Need to plan installation carefully, start ME4/2 installation using spare CFEB boards Need new ALCTs (wires) and LVDBs (LV dist.) Integration design (covers, brackets, etc.) of CSC electronics identical to existing CSCs Off-chamber Peripheral crates, MPC, CCB exist and now work Recover TMB (trigger) and DMB (readout) boards from ME1/1 Dick Loveless SLHC Workshop 20 Nov
15 Timing Integration issues with RPC RPC group plans to wait until CSCs installed Ok as long as we have a reasonable schedule for CSCs YE3 rack space YE3 space = YE2 space CSCs need ½ space used on YE2 Ok if RPCs can fit into remaining ½ YE3 space Dick Loveless SLHC Workshop 20 Nov
16 Electronics ME1/1 Upgrade Issues Use new digital CFEB boards Need new LVDB (LV dist.) boards 7 CFEBs instead of 5 Need new TMB and DMB boards Optical cable connections Integration New electronics board layout on chambers Develop new routing for cables (optical & copper) Need ME1/1 prototype before t months Dick Loveless SLHC Workshop 20 Nov
17 ME4/2 Installation Access For one endcap: Clean disk holes and mount posts 4 days Mount back chambers (6/day+cont.) 4 days Cable back chambers (3/day) 6 days Mount front chambers (6/day+cont.) 4 days Cable front chambers (3/day) 6 days Attach cooling, gas, HV, LV, test 10 days 34 days Posts can easily be mounted early Dick Loveless SLHC Workshop 20 Nov
18 For one endcap: ME1/1 Installation Access Remove chambers (3/day) 12 days Mount new CFEB boards & test (4/day) 9 days Recover old CFEBs for ME4/2 chambers Install cables 9 days Replace chambers (3/day) 12 days Attach cooling, gas, HV, LV, test 10 days 52 days May save some time by mounting CFEB boards and testing at the same time as the cables are installed Dick Loveless SLHC Workshop 20 Nov
19 ME4/2 Upgrade Schedule t 0 -- CD2 approval, money flows, begin work on Bldg 904 t 0 +3 months -- orders sent out for all parts t 0 +6 months -- production tooling shipped to CERN and assembled in Bldg 904 t 0 +9 months -- chamber parts delivered, shipped to CERN t months -- production begins at Bldg 904 at 2 CSCs/month t months -- production ramps to 4 CSCs/month t months -- FAST site begins assembly & testing at CERN (Bldg 904?), spare CFEB boards installed on ME4/2s t months CSCs finished and tested -- ready for installation of 1st endcap, recover 200 CFEB boards from ME1/1s t months -- all 76 CSCs finished t months -- final 36 chambers ready for installation on 2nd endcap Dick Loveless SLHC Workshop 20 Nov
20 Electronics Upgrade Issues - Electronics Use spare CFEBs for 1 st 36 ME4/2 chambers Need 180 CFEBs -- have ~200 spares Recover CFEBs from ME1/1 during shutdown Get 180 enough for 2 nd set of 36 ME4/2 chambers Also recover TMBs and DMBs from ME1/1 ME4/2 -- Need new ALCT, LVDB, LVMB, HV dist. No design changes ME1/1 -- Need new LVDB, LVMB, CFEB, TMB, DMB New designs for all boards Dick Loveless SLHC Workshop 20 Nov
21 Upgrade Issues -- Cables ME4/2 chambers New skewclear cables for ME4/2 12 per chamber LVMB cable 1 per ME4/2 chamber LV, HV lateral cables for ME4/2 Main power cables in place in cable chains Optical patch cords Optical cables complete through terminal box ME1/1 chambers Optical readout cables ME1/1 to peripheral crate Copper reference level cable New cable layout for ME1/1 patch panel (on nose) Dick Loveless SLHC Workshop 20 Nov
22 Summary Major integration issues not serious Mechanics & Services in good shape Agreement with RPCs on services, need to work on rack layout RPCs will install RE4 AFTER CSCs Installation 36 ME1/1 upgraded and 36 ME4/2 installed at t months Recover CFEBs from ME1/1s for 2 nd set of ME4/2s Final 36 ME1/1 upgraded and final 36 ME4/2 installed at t months Dick Loveless SLHC Workshop 20 Nov
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