Safety Light Curtains

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2 Safety Light Curtains

3 Dear Customer, the experience gained during these years of activity is closely related to the world of industry, brought us almost naturally as a manufacturer to develop safety produfcts for industry. So we decided to put our experience in designing and manufacturing of technologically advanced safety barriers ensuring maximum safety to millions of people who is in extremely hazardous conditions or in close contact with the equipment every day. I am also pleased by the fact that I am surrounded by a team staff who shares with me the same enthusiasm and inspiration needed to ensure total quality of the products and services, fully made in Italy. During all production cycle each barrier produced is exposed to strong test run and quality control where the materials conform to standards of European directive.. My greatest satisfaction is that many of you are choosing Red Beam high-tech applications thus emphasizing our reliability, flexibility and willingness to answer. Thanks to everyone who has already adapted to the brand Red Beam in manufacturing and to future consumers. Wishing good work! Director S. Amato

4 Resolution Models Composition product code PREFIX WORKING RANGE VERSION SAFETY LEVEL USEFUL HEIGHT AND RESOLUTION HTB + ( ) (L) (R) (3) ( ) (5) how in table ( ) 0,1-5 mt (L) 0,3-17 mt (R) ) version basic ( ) version avanced (3) level 2 (5) level 4 USEFUL HEIGHT (mm) RESOLUTION (mm) Red Beam

5 Models Multibeams Composition product code PREFIX WORKING RANGE VERSION SAFETY LEVEL USEFUL HEIGHT AND RESOLUTION HTB (S) (M) (3) + (L) + ( ) + (5) + how in table (U) (V) (S) 0,1-5 mt (L) 0,1-20 mt (U) 0,3-60 mt (M) ) version basic ( ) version avanced (V) vers. muting L-T-Y (3) level 2 (5) level 4 USEFUL HEIGHT (mm) RESOLUTION (beams) Red Beam 3

6 Who we are Hecto Systems HECTOSYSTEMS is located in Turin, completely with Italian capital and for many years engaged in designing and manufacturing of electronic products. Hectosystems enters the safety world with high precision sensors measurement and applications and with ultrasound and infrared technologies. Since 2000 the company is specializing in safety so decides to invest in the design and manufacture of optoelectronic safety equipment and launches high-tech safety barriers with mark Red Beam. HECTOSYSTEMS accumulates own experience paying particular attention to safety in the workplace according to EEC Directive 8, the Law 626/94. The objectives of this directive are aimed to systematic identification of work risks, their elimination, prevention and deterrence before they produce undesirable effects. In these years dedicated to the development of safety barriers, the company is established in the Italian and international market, offering consumers in the short terms of supply premium quality, 100% MADE IN ITALY, targeted solutions and competitive prices. The aspect of workplace safety is fully covered by the safety barrier Red Beam. 4 Red Beam

7 Index SAFETY SISTEMS Reciever 7 Emitter 7 SAFETY STANDARD Risk assessement 8 SIL 8 Safety category 9 Safety distance 9 MAIN PROPERTIES Safety category 10 Resolution 10 Working range 11 Useful height 11 Response time 11 PRODUCTS RANGE Line Basic 12 Line Advanced 12 Operation mode 12 Function muting 13 Function blanking 13 Function override 13 Function EDM 13 Line Master & Slave 14 Line V 15 Available configurations 16 Line M 18 DATA SHEET Line Basic 20 Line Advanced 22 Line Multibeam 24 ACCESSORIES Laser pointer 30 Relay 31 Power switch 32 Cables 32 Supporting brackets 33 Mirrors & Columns 34 CERTIFICATES Red Beam 5

8 Safety sistems Photoelectric barriers immediately recognizable by its characteristic yellow color as safety instruments in any environment where they are installed. Safety system Red Beam creates a safe two-dimensional infrared area which makes it particularly suitable to the conditions in critical areas of industrial production, where people work closely with all faster and more powerful equipment such as presses, robotic lines and many others. Red Beam is designed to protect the operator having access to the danger zone, where the danger comes from the working moving equipment. It can also be applied in circumstances where the necessary control over the process (painting), or by simply counting the steps (storage). The introduction of object in the workspace of the barrier leads to interruption of dialogue of individual elements of the system that immediately involves a safety relay, which blocks operating equipment and runs connected acustic and visible hazard warning systems to completely eliminate state of danger. Integral safety system Read Beam works on microprocessor technology, providing complete diagnostic of dangerous situations with a detailed analysis of the problem. Today Red Beam is one of the most advanced System on the market for its flexibility and its advanced properties. 6 Red Beam

9 Safety System Red Beam consists mainly of two elements: emitter and receiver with one or more infrared beams that are synchronized with each other creating an invisible controlling barrier. The emitter sends to receiver unit photoelectric beams. Emitter The emitter has a series of elements throughout the length, from which emanates infrared beams; the number of these beams varies and is determined by the resolution of the barrier, which is supplied with the device CPU, which performs all the functions of monitoring and control of the barrier. Any anomaly of the functioning of the receiver is blocked for its response time of each particular model. Receiver The receiver is a clever element and it needs to take of arrival of infrared beams and it is made from the photosensitive elements with the same number as that of the emitter. All operations and control system are implemented by unit CPU of receiver. The receiver and emitter communicate with each other by infrared beams. Light indicator provides information about status of the barrier and the equalization. Except the interruption of the beam, just the slightest anomaly functioning to block receiver during working device, stopping the work of equipment there barrier has been installed. Before each cyclical scanning receiver controls that ambient conditions would not affect the state of their own photosensitive elements. Red Beam 7

10 Safety standard Risk assessment Standards EN1050 offers a systematic procedure for risk assessment, to the selection and application of safety systems most adapted to reduce it or completely eliminates it. Risk assessment is is divided into 4 phases: Risk assessment to establish the safety category: S injury severity - S1 lung damage (usually reversible) - S2 severe damage (usually non reversible) or death. F frequency / duration of exposure risk - F1 from rare to fairly frequent and / or short time exposure to risk - F2from frequent to prolonged and / or long time exposure to risk. P possibility to avoid the danger - P1 possible in special conditions (escape or interference by third parties). - P2 almost impossible (the phenomenon manifests it self quickly). SIL (Integrity Level Safety) a new standard acting in to force and obliging constructors to provide the safety level of photosensitive protection devices on board of potentially dangerous equipment. Barriers Red Beam ensure adherence to these standards. UNI EN ISO :2007 and corresponds : ISO :2006 PLd for safety level 2 and ISO :2006 PLe for safety level 4 Establishing the work limits of equipment It consists in evaluating all allowed mode of working taking into account the level of training, experience and habits of the user. Categories S1 B Identification of dangerous phenomenons It consists to create a list of all risks and hazardous elements (mechanical, electrical, chemical, etc.), all hazardous situations (manual load, access to equipment, etc..) and all situations that are able to provoke the harm ( failure or abnormality of equipment) Start risk assessment S2 F1 F2 P1 P2 P1 P2 Risk estimation Excessive measure It is based on three factors: severity of injury (reversible, irreversible, fatal), frequency and duration of exposure to risk and the Category is applicable if only using additional safety measures possibility of avoiding danger. Category suitable Residual risk assessment It analyzes the suitability of measures taken to ensure the safety. 8 Red Beam

11 Safety Categories Safety barriers Red Beam can be 2 or 4 categories. See the table below shows the main differences between two categories Requirements applicable System Operation Description of system operation Minimum requirements (EN 954-1) SAFETY CATEGORY 2 SAFETY CATEGORY 4 The requirements of category B. Apply safe components and safety principles. Safety function is detected in the corresponding intervals control system equipment. The periodic repetition of failures account may trigger the failure of safety functions during the interval between inspections. Failure of the safety features is revealed during the inspection. Potentially dangerous movements are controlled by terminal safety restrictor. Periodic monitoring of safety features is implemented at next startup of equipment or during a new cycle. During management the safety function is controlled. Failure of the safety features is diagnosed at the next check 2 inputs with PO 2 outputs: one for operation and second for signaling Cycle interaction (recommended) VPeriodic monitoring The requirements of category B. Apply safe components and safety principles. Parts related to safety are designed in such mode that : A single failure in one of these parts does not trigger a loss of safety function Single failure revealed before or during the subsequent query safety features. If it can damage the unit, the safety function will be supported. Breakdowns are diagnosed for a short time to avoid loss of safety function. Redundancy integrated in the system. Any failure will not lead to loss of safety function. Redundancy at the entrance - two channels with positive inputs emanating from the safety equipment so that it is possible to determine the displacement of the contact. Reservation at the entrance - 2 contactor. Monitoring of the adductor (cycle interaction). Protection against short circuit at the input of safety equipment. 2 channel input with PO Circuit redundancy (input and output) Cycle feedback Cycle self monitoring Short circuit protection (input) Safety Distance To select a suitable model, it is necessary to determine the height of the area which must be protected, identify the model or the type of protection, either in length once more than necessary. If the required height greater than that of models presented in the catalog, you need to use a system with two units of government. In this case you need to mount the receiver and emitter alternately with one and other. Distance protection barrier of the dangerous zone is determined by taking into account several factors, as shown in the following table. formula for European calculating K x T + C K - Constant in mm/sec (200 mm/sec) T - Total time response of barrier in sec.+ machine arrest time C - Additional distance in mm expressed in mm for application in Europe (see pr EN 999 ) formula for North American calculating K x (Ts+Tr) + Dpf K - Constant in inch/sec (63 inch/sec) Ts - Total time response of barrier + machine arrest time Tr - Response time of barrier Dpf - Additional distance (factor of radvised penetration depth : 3,1 inch) expressed in inch for application in USA (see OSHA ) Red Beam 9

12 Main Properties Photoelectric safety barriers is photosensitive equipment consisting of a emitter, which emits one or more beams taken by receiver, thus creating intangible controlled area. Main properties are: Safety Category Risk assessment in different equipment or different pieces of equipment can detect different risk levels. You must install the safety level that proportional to risk. The Act EN954 defines a category of part related to safety according to the following parameters: Severity of injury (reversible, irreversible, fatal). Frequency and duration of exposure to danger. Ability to avoid danger. According to European standards CEI EN , safety barrier can be of 2 or 4 category. Resolution Resolution of the photoelectric barrier is minimum size that subject should be in order to from controlled area it certainly launched the protective equipment and as a consequence should stop dangerous movement of equipment. Various optical resolution allows to adapt protection of body parts that are in dangerous zone. Thus it is possible to create a protected area for finger, but if you increase resolution also limbs will be protected up to body protection in the short and long distances using a wall mirror columns. Finger protection Hand protection Limb protection Body protection 10 Red Beam

13 Working Range Working range is the maximum distance that can be between emitter and receiver. Safety Barriers Red Beam can be as with short and long range in order to prevent access to dangerous zone of different sizes. Barriers with long-range designed for perimeter protection of large size with multiple parties access. Such protection is supported using one or more mirrors. Using mirrors it needs consider absorbing factor that they possess and it varies from 10% to 25%. Useful Height Useful height is the height controlled by barrier. If it is horizontal this parameter indicates the depth of protected area. Response time is the time spent by barrier to sending an alarm after scanning protected area. Useful height Response Time Resolution ,2 10,2 6,2 6,2 5,2 4, ,2 18,2 10,2 10,2 7,7 6, ,2 26,2 14,2 14,2 10,2 8, ,2 34,2 18,2 18,2 13,2 10, ,2 42,2 22,2 22,2 15,7 12, ,2 50,2 26,2 26,2 18,2 14, ,2 30,2 21,2 16, ,2 34,2 23,7 18, ,2 38,2 26,2 20, ,2 42,2 29,2 22,2 Response time of barrier depends on its height and resolution. In the above table there are different response time depending on height and resolution. All multi beam safety barriers models have response time less than or equal to 50 msec. height total useful height resolution work range 37 47,5 Red Beam 11

14 Products Range As above mentioned safety barriers Red Beam can be of 2 or 4 safety category. Company offers two lines of products: line Basic and line Advanced for more for more exigent application. Line Basic Safety barriers Red Beam Basic have integrated CPU with relay output 1A 24 Vcc or 0 Vcc on request normally open contact. Above mentioned barriers are equipped with self-restart function in order to make easy alignment system. Line Advanced Safety Barriers Red Beam Advanced have an integrated control panel with access to relay in 1A with one normally closed contact and with one clean contact on output. Barriers Advanced have programmable reset function, which can be manual, semi-automatic or automatic. The control unit located directly at the barrier consists of an alphanumeric display, a graded scale of light, LED alignment and key programming. This type of barrier has integrated functions muting and blanking. Operation Modes During manual restart is activated relay inside of barrier by external buttons. During semiautomatic restart is activated relay inside of barrier when you turn on barrier manually after that all subsequent cycles of rebooting are automatically activated. During automatic restart relay inside of barrier is activated automatically without need of external commands. 12 Red Beam

15 Function Muting Function Muting is a temporary, automatic disabling light barrier protection, carried out in conditions of safety in accordance with working cycle of equipment. This function is necessary when during normal automatic cycle it needs intersection of some parts of equipment or material being treated without causing blocking of the equipment. This function is not available at line Basic. Functione Override Override function is intended to allow remove material that is in protected area. This may occur because of equipment stop when crossing material through the protected area. Two signals override can be activated by an appropriate switch which provides the required two-level, or with the pulse which activates the state level override. This feature is available only for models T, L, I. FunctionBlanking Blanking function suppresses action of or more beams of light curtains. There are fixed and floating blanking. FIXED blanking is used in cases where you need to install a light curtain of serving a fixed part of any equipment. FLOATING blanking is used in cases where you need to install a light curtain on the protruding part of any equipment, despite the fact that this part can move longitudinally within the protected area. This can be a governing body of any unit machine, to which access can be achieved no other way than through a light curtain (if the functional safety is not provided with another arrangement of a light curtain). The condition for activate the light curtain (turn off the equipment) is the intersection of more beams than the specified configuration of the light curtain. Function FeedBack (EDM) Function feedbek (more known as EDM) aims to monitor the state of external contacts, circuit breakers to which is connected the barrier thus preventing by blocking the system that one or more contact are jammed. This function is not available at line Basic. LINE ADVANVCED LINE BASIC MUTING: Light signal that indicates if function muting / blanking is active or no and helps to align barrier BREAK: indicates if there are interrupt beams or if barrier is in normal ambient conditions SAFE: it is radiant if alimentation of receiver is correct F1 - F2: function keys, access by password GRADED LIGHT SCALE: indicates areas where beams interrupt or state of beams during function of barrier Alphanumeric display: with other signals indicates the state of barrier Red Beam 13

16 Line Master & Slave This function is apply to line Basic or Advanced in any model, combines by cable length not exceeding 30 cm, 2 barrier thus articulated. Choosing an appropriate model that can be divided at any point thus forming two components: Master, containing CPU and first series of beams; Slave takes remaining beams. Total number of beams will not be lower or higher than the base model chosen. Useful when you are interested in both horizontal and vertical protection to prevent the operator to approach the danger zone. 14 Red Beam

17 Line V Barriers line V are safety equipment that create two-dimensional area for body protection in the work area. Intersection of controlled activates barrier by stopping dangerous movement of equipment. All models V belong to safety category 4. These barriers have working range of 0,1-3,0 m These models are applicable to all systems, palletizing, packing and packaging in general. Table below shows different combinations of protection. Height 1 beam 2 beams 3 beams 4 beams 5 beams 160 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm 1350 mm 1500 mm 1650 mm 1800 mm 1950 mm TECHNICAL PROPERTIES Operation mode: automatic Power switch: 24 Vdc+-20% Output: 2 transistor PNP (OSSD) -24Vcc IC Max 1A DC-30 V protected in current Absorption: 0,4A max Temperature operation at: C Level protection: IP 65 Response time: HTBV5<30ms Sensor s time response: activation between first sensor and following must happen in 4 sec max and conclude in moment when first sensor becomes free Inputs: Muting, Override, Test and Feedback Outputs: state and signal pilotage Muting Time Muting: 30 or 90 programmable directly on barriers Available configurations: TX, TI, LX, LI, I Red Beam 15

18 Available Configurations Model T with intersecting beams: The intersection point must be inside protected area to prevent access of operator. The beam s intersection protects area as in input and output (bidirectional). Model L with intersecting beams: Two sensors are located inside protected area so that operator could not catch them without interrupting first beams of the barrier. They serve to open output of an object or even better pallets. Muting is activated following a break in both photocells. Model T with parallel and serial beams : Activation occurs with interception of one or two pairs of beams. Both sides are active 2 beams in such way as to ensure area protection of input and output objects (bidirectional). Model L with parallel and serial beams : Two sensors are located inside protected area so that operator could not catch them without interrupting first beams of the barrier. They serve to open output of an object or even better pallets. Muting is activated following a break in both photocells. 16 Red Beam

19 Model I with beams: For model supplied without arms, version I lets to connect 2 or 4 single photocells posted according to need apply. Correct functioning of the safety barrier is entrusted to the competence of installers. Version with 2 intersecting photocells Version with 2 parallel photocells Version with 4 intersecting photocells Version with 4 parallel photocells Red Beam 17

20 Line M Barriers line M are safety devices which create two-dimensional area for body protection in work area.intersection of controlled area leads barrier in action with following stopping dangerous movement of equipment. All models of line M are of safety category 2 and 4. These barriers have three different working range (0,1-6,0 m 0,3-17,0 4,0-60,0 m m) which ensure protection of area depending on available sizes. Table below shows different combinations of protection. Height 1 beam 2 beams 3 beams 4 beams 5 beams 80 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm 1350 mm 1500 mm 1650 mm 1800 mm 1950 mm TECHNICAL PROPERTIES System is equipped with outputs not in tension normally open (max 30Vdc protected in current). There are two output so called OSSD for safety category 4 and one for models with safety category 2. Contacts are closed in conditions of normal operation of barrier. Operation mode: automatic Power switch: 24 Vdc+-20% Absorption: 0,4A max Temperature operation at: C Level protection: IP 65 Response time: HTBSM<30ms, HTBLM<30ms, HTBUM<30ms LASER POINTER Models of M line can be equipped with a laser pointer installed at top point of emitter. Laser with red beam allows more easy and simple alignment of barriers with long-range action. This function is provided on request. 18 Red Beam

21 PROPERTIES BASIC ADVANCED M V Integrated relay x Integrated relay with clean contact x x Transistor output PNP x Automatic start x x x x Semiautomatic start x Manual start x Diagnostic allignment scale x x x x Alphanumerical display x x Graduated light scale x x Function Keys x x Muting x x x Blanking x Optycal Syncronysm x x x x Override x Feedbeck x x LINE BASIC SERE M OPTICS BREAK: indicates if there are interrupted beams or if barrier is in normal ambient conditions MUTING: Light signal that indicates if function muting / blanking is active or no and helps to align barrier SAFE: it is radiant if alimentation of receiver is correct 37 Connector M 12 a 8 inch 47,5 Red Beam 19

22 Line Basic Technical data sheet Safety Category 2 Useful working range: HTBR3 : 0,1-5 mt HTBLR3 : 0,3-17 mt Response time: > 30ms Output: 1 output in tension normally open - 24 Vcc IC max 1A dc/30v protected in current Input: TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 inch Restart: automatic Alignment diagnostic Indicator RESOLUTION 14 mm 20 mm 30 mm 35 mm 40 mm 50 mm WORKING RANGE 0,1-5,0 mt 0,3-17,0 mt USEFUL HEIGHT TOTAL NR. BEAMS HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HRBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR Red Beam

23 RESOLUTION 14 mm 20 mm 30 mm 35 mm 40 mm 50 mm WORKING RANGE 0,1-5,0 mt 0,3-17,0 mt USEFUL HEIGHT TOTAL NR. BEAMS HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HRBR HRBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR HTBR HTBLR Safety Category 4 Useful working range: HTBR5 : 0,1-5 mt HTBLR5: 0,3-17 mt Response time: > 30ms Output: 2 outputs in tension normally open - IC max 1A dc/30v protected in current Input: TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 inch Restart: automatic Alignment diagnostic Indicator Red Beam 21

24 Line Advanced Technical data sheet Safety Category 2 Useful working range: HTB3 : 0,1-5 mt HTBL3 : 0,3-17 mt Response time : > 30ms Output: 1 output in relay, not in tension NO - I max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 and 16 inch Restart: automatic, semiautomatic, manual Alignment diagnostic Indicator Function keys Alphanumerical display RESOLUTION 14 mm 20 mm 30 mm 35 mm 40 mm 50 mm WORKING RANGE 0,1-5,0 mt 0,3-17,0 mt HEIGHT USEFUL TOTAL NR. BEAMS HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL Red Beam

25 RESOLUTION 14 mm 20 mm 30 mm 35 mm 40 mm 50 mm WORKING RANGE 0,1-5, 0 mt 0,3-17,0 mt USEFUL HEIGHT TOTAL NR. BEAMS HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HRBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL HTB HTBL Safety Category 4 Useful working range: HTB5 : 0,1-5 mt HTBL5: 0,3-17 mt Response time: > 30ms Output: 2 outputs in relay, not in tension NO - IC max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 and 16 inch Restart: automatic, semiautomatic, manual Alignment diagnostic Indicator Function keys Alphanumerical display Red Beam 23

26 Line Multibeam Technical data sheet Safety Category 2 Safety Category 4 Useful working range: HTBSM3: 0,2-5 mt Response time: > 30ms Output: 1 output in relay, not in tension NO - IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator Useful working range: HTBSM5 : 0,1-5 mt Response time: > 50ms Output: 2 outputs in relay, not in tension NO - IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator MODELLO USEFUL HEIGHT TOTAL NR. BEAMS MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM HTBSM Red Beam

27 MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS Safety Category 2 Useful working range: HTBS3 : 0,1-5 mt Response time: > 50ms Output: 1 output in relay, not in tension NO - I max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 end 16 inch Restart: automatico, manuale, semiautomatico Alignment diagnostic Indicator Function keys Alphanumerical display MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS HTBS Safety Category 4 Useful working range: HTBS5 : 0,1-5 mt Response time: > 50ms Output: 2 outputs in relay, not in tension, NO - I max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 end 16 inch Restart: automatic, semiautomatic, manual Alignment diagnostic Indicator Function keys Alphanumerical display Red Beam 25

28 Safety Category 2 Useful working range: HTBU3: 4-60 mt Response time: > 50ms Output: 1 output in relay not in tension NO - I max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 end 16 inch Restart: automatic, semiautomatic, manual Alignment diagnostic Indicator Function keys Alphanumerical display MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU Safety Categorya 4 Useful working range: HTBU5 : 4-60 mt Response time: > 50ms Output: 2 output in relay non in tension NO - I max 1A dc/30v protected in current - FEEDBACK (EDM) Input: RESTART - MUTING - TEST Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 12 end 16 inch Restart: automatic, semiautomatic, manual Alignment diagnostic Indicator Function keys Alphanumerical display MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU HTBU Red Beam

29 Safety Category 2 Useful working range: HTBLM3: 0,3-17 mt TResponse time: > 30ms Output: 1 output in relay, not in tension, NO - 24 Vcc IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator Safety Category 4 Useful working range: HTBLM5 : 0,3-17 mt Response time: > 30ms Output: 2 outputs in relay not tension, NO - 24 Vcc IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator MODELLO USEFUL HEIGHT TOTAL NR. BEAMS MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM HTBLM Red Beam 27

30 Safety Category 2 Useful working range: HTBUM3: 4-60 mt Response time: > 50ms Output: 1 output in relay not in tension NO - IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator Safety Category 4 Useful working range: HTBUM5 : 0,3-3,0 mt Response time: > 50ms Output: 2 output in relay not in tension NO - 24 Vcc IC max 1A dc/30v protected in current Input: TEST - MUTING Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M12 to 5 end 8 inch Restart: automatic Alignment diagnostic Indicator MODELLO USEFUL HEIGHT TOTAL NR. BEAMS MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM HTBUM Red Beam

31 Safety Category 4 Useful working range: HTBV5 : 0,1-3,0 mt Response time: > 30ms Output: 2 output PNP in relay in tension - IC max 1A dc/30v protected in current - FEEDBACK (EDM) - status output - output Muting lamp Input: RESTART - MUTING - TEST - OVERRIDE Power switch: + 24 Vdc ± 20% Absorption: 0,4 A max Operation temperature at: C Protection level: IP 65 Connection: round connector M23 to 16 end M 12 5 inch Restart: automatic, semiautomatic Alignment diagnostic Indicator Function keys Alphanumerical display MODELLO USEFUL HEIGHT TOTAL NR. BEAMS HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV HTBV Red Beam 29

32 Accessories Laser Pointer All models of barriers Red Beam Line Advanced can be equipped with a laser pointer installed at the upper receiver. This allows to optical align very quick and easy for barriers with working long-range. Visible to eye red laser is activated very simply by he keys F1 and F2, and at the end of the optical alignment it can be deactivated with same easiness. Technical data sheet ength of the emitted wave : 670 nm +_ 10% Optical output power: < 5 mw Absorption current : < 50 ma Divergence: < 2 mrad Diameter of emitted beam: 3 mm Optic: plastic lens Safety class (EN ): 3R Class 3R: Laser with constant power below 5 mw, which emits radiation of wavelength range, including between 302,5 nm and 105 nm, while potentially dangerous to monitor the beam of light or their reflection, with or without optical instruments (the risk is reduced if laser has class 3B). Do not look directly the beam 30 Red Beam

33 Relay AC02 - AC03 - AC04 AC02 It is Ideal for connections between barrier Red Beam and actuating mechanism of machinery equipment. It has 3 N.O. and 3 N.C. contacts completely separated and one additional closed contact, used to connect to acoustic or visual-warning device. Input: 24 Vcc Output: 3 N.O, 3 N.C., Vdc independent Light indicator of correct function Voltage drop protection Safety category: 4 Level protection: IP20 Contact type: forced Mechanical life: operations Absorption: 6 A Additional open output for external alarm AC03 It is Ideal for connections between barrier Red Beam and actuating mechanism of machinery equipment. It has 2 N.O. and 1 N.C. contacts completely separated and one additional closed contact, used to connect to acoustic or visual-warning device. Input: 24 Vcc Output: 2 N.O, 1 N.C., Vdc independent Light indicator of correct function Voltage drop protection Safety category: 4 Level protection: IP20 Contact type: forced Mechanical life: operations Absorption: 6 A Additional open output for external alarm AC04 It is Ideal for connections between barrier Red Beam and actuating mechanism of machinery equipment. It has 2 N.O. and 1 N.C. contacts completely separated and one additional closed contact, used to connect to acoustic or visual-warning device. Input: 24 Vcc Output: 2 N.O, 1 N.C., Vdc independent, 2 single N.O. Light indicator of correct function Voltage drop protection Safety category: 4 Level protection: IP20 Contact type: forced Mechanical life: operations Absorption: 6 A Additional open output for external alarm Red Beam 31

34 Power Switch It is designed for supply current all range of products Red Beam. It is equipped with protection against short voltage and voltage drop. Input: 230 Vac/ 110 Vac Output: 24 Vcc Light indicator of correct function Voltage drop protection Safety category: 4 Level protection: IP20 Power switch AL-01 is unit designed for supply each unit range Red Beam. Do not use it for other purposes. Can be supplied with two different input voltage, 110 or 230 watts to choise. Equipped with its own fuse. In case of of purchasing power switch, do not apply 24 Vdc output for connecting additional equipment. All types of ESPE (photosensitive protection equipment) of 4 type are supplied in the CC and should be equipped with own power switch unut, in accordance with standards EN Cables For power supply of barriers Red Beam is used a shielded cable of various lengths, depending on customer needs. For barriers of Line Basic Line we offer a shielded cable with connector M12, 5 inches (right or with angle 90 degrees). For barriers of line M is designed cable M12, 8 inches, only for connection of receiver. For barriers of line Advanced we offer shielded cable with connector M23, 12 and 16 inches (right or with angle 90 degrees). 32 Red Beam

35 Supporting Brackets HTB5-ST17 is supporting bracket with pin king, it is supplied with barrier in kit of 4 pieces with bolts and nuts. HTB5-ST18 is supporting bracket model omega ; it lets to regulate barrier position with possibility of its inclination or rotation as receiver as emitter. These parts are optional and are supplied in kit of 4 pieces for each barrier couple. HTB5-ST19 is supporting bracket angle model, it lets to install barrier with angle 90 relatively to fixation point. These parts are optional and are supplied in kit of 4 pieces for each barrier couple. HTB5-ST21 is supporting bracket model L, it lets to fix single part of barrier of version L. it is supplied with barrier in kit of 2 pieces with bolts and nuts. HTB5-ST22 is supporting bracket model T ; it lets to fix single part of barrier of version T. it is supplied with barrier in kit of 2 pieces with bolts and nuts. Red Beam 33

36 Mirrors & Columns With use of mirrors reflecting the beam, it can create protected area of great dimension. Mirrors reflecting the beam with fixation on the surface and column-mirror (barriers) supporting brackets that are available in different heights, according to needs of users. There are used In order to create perimeter protection of great dimension providing protection by only 1 barrier more parties access. As a rule it is used in robotic production line, workers centers, presses, etc. The use of mirrors leads to a decrease of working range about 10-15% in each unit, to prevent this effect, barriers are usually applied with a little superior working range so as to optimize their function. Column-mirror (barriers) supporting brackets are made so to provide reliable and durable fixation on floor, their quick and simple install and precise optical alignment system. There are Ideally for protection in : stamping machines, cutting lines, robot stations, assembly lines, robots palletizing. Main properties: Basement can be in two type: A - Steel basement equipped with elastic clips for precise fixation to vertical axis. B - Steel basement for precise fixation directly to the floor. Aluminum column with angle regulable orientation. Easy assembly and disassembly of the barrier with ability to regulate the height of the first beam. Mirror length with fixation to wall 130 mm. Diametro colonna porta specchio/porta barriera 130 mm. Diameter column-mirror/barrier supporting bracket 130 mm. Color =yellow. A B 34 Red Beam

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