viking A New Generation of Plasma Cutting Systems

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1 viking A New Generation of Plasma Cutting Systems

2 Advanced Software That s Simple to Use The Viking comes with field-proven Vulcan Cutting System Software by Quickpen to make light work of even the most complex parts. The software includes a library of predesigned shapes, plus more than 175 icon choices. What s more, you can preview fittings in 3-D and store frequently used fittings in a user-defined library. Standard software capabilities include: Preview Software Shows an input fitting as a 3-view picture. Each view can be rotated at any angle to show a full 3-D view of the fitting. Hole Cutting Program Permits graphic definition of up to eight holes on most rectangular fittings. The holes can be rectangular, round or flat oval, and can be defined at any angle to the horizontal. Calculation and Cutting of Turning Vanes Also includes holes for rivets to hold the turning vanes on elbows and T-pieces. Vulcan Parts Graphic Software Create and store shapes with a mouse-driven, pop-down menu. This program can hold 10,000 individual shapes, as well as 10,000-sheet jobs at any one time. The software includes a Direct Exchange Format (DXF) transfer program for use with CAD systems. (Non-HVAC parts.) Background Processing Enables the processing of an order or job in the background, while the operator continues to input data for a new order. Accessory Takeoff Automates the check listing of nonfitting purchased accessory items for each job. Manual Optimization Enables the operator to either drag or rotate parts on the processed sheet or move them to a different sheet. Super and Manual Segmenting Program Super Segmenting automatically splits blanks up to 100 times in each axis, or use Manually Segmenting to segment the blank anyway you choose.

3 the plasma viking cutting system Evolution and Innovation the Next Generation of Plasma Cutting Systems THE VIKING PLASMA CUTTING SYSTEM Engel Industries, a name you know and trust, is proud to introduce Viking its next generation of plasma cutting systems. Combining equal parts evolution and innovation, we have developed a plasma cutting system for the HVAC industry that is built to last longer, cut better and deliver the highest levels of quality and value. Power Meets Precision Every Viking plasma cutting system has been designed to maximize your return on investment by delivering years of quality service. That s why Viking includes the highest quality components on one of the industry s toughest and most stable frames. Combined with precision linear bearings, dual rack-and-pinion drives, and a proven plasma torch capable of delivering clean, precise cuts, Viking effortlessly delivers the power and precision that today s HVAC companies demand. Of course, what matters most is the quality of the cut, and it s here that Viking really excels. Viking s innovative rack-and-pinion drive system, incorporating sealed motors with high accuracy optical encoders, provides the accuracy you need. What s more, the unique floating head design of the Hypertherm Powermax 1000 plasma torch ensures high-quality, continuous cuts for both beaded and nonbeaded material. The result? You get your job right the first time every time. Innovative Design. Proven Results. Innovative ideas are all over the Viking ideas that will save you time and money. For example, a unique quick change torch head assembly enables an operator to quickly change consumables without using any tools. What s more, you can reduce energy and heat costs because make-up air is not required due to the optional high-efficiency, multiple-zone exhaust system. Increase your Productivity with the Viking Double Table Viking was also designed to be flexible. That s why a double table option is available for highvolume shops or those expecting to grow their business. Measuring 10 ft. by 20 ft., it contains all the first-rate features of the single table version and, in addition, you have a second table on which to work. Because you can work concurrently on both surfaces, you can remove completed pieces from one table while cutting on the other.

4 Get More with Viking Excellent cut quality and precision on a wide variety of materials Cut up to 500 inches per minute (in lighter gauges) with the Hypertherm Powermax 1000 plasma cutting source and traverse at speeds up to 800 IPM Floating torch head design delivers high-quality, continuous cuts on beaded and nonbeaded material Unique quick change torch head assembly for easy maintenance Hardened hourglass sealed bearings and ways for maximum stability and cutting system accuracy Sealed motors with optical encoders to meet the tightest tolerances The optional high-efficiency, multiple-zone exhaust system substantially reduces energy and heat costs Field-proven Vulcan Cutting System Software for high-productivity operation Conveniently located, multifunction operator s control panel for complete machine control and downloading of programs Unibody design ensures easy installation and operational stability No foundation required, so start-up costs are reduced Heavy-duty construction to ensure long life and maximum return on investment User-friendly operator controls and easy-to-use software Collision protection for the torch head assembly and torch body Patented Hypertherm-shielded nozzle for longer nozzle life and heavier piercing capacity Predesigned shapes, plus more than 175 icon choices provided as standard Preview fittings in 3-D, and store frequently used fittings in a user-defined library Convenient table leveling jacks on each table leg Features the latest software from Quickpen for maximum efficiency and reliability. This includes the enhanced fitting cutting software and supernest sheet optimization as standard. Customer support via the Internet includes online chat and diagnostics Powerful computer system workstation In the increasingly competitive HVAC industry, it s all about doing more with less working smarter and faster, yet always delivering the highest quality. The good news is that you ll be able to do just that with Viking s standard high-productivity software and CNC controller. VIKING EXHAUST SYSTEM The Viking table is divided into 6 zones with the optional zoned exhaust system. As the bridge moves up and down the Y axis it opens and closes the exhaust dampers. There are never more than 2 zones opened at one time which concentrates the down draft exhaust in the area where the plasma cutting is taking place thus reducing the CFM required to effectively exhaust the system. 81" 70" 166-½"

5 Total Control with Viking Viking s standard CNC control capabilities include: Industrial-grade control for the most challenging environmental conditions Manual speed increase/decrease override Kerf compensation Graphic machine status display Scale up/down Part rotation Shape repeat Acceleration control Remote safety stop switches and current-limiting drives for safety Automatic corner slow down Automatic plate rotation for skewed plates Encoder feedback for positioning Tack feedback for smooth contour programming 24 preprogrammed shapes RS232C IO Port optically isolated Second home location can be set for piecework Fiber-optic communication with the office computer System is ready to accept download from authorized CAD partners software (Please contact your Engel sales representative for details.) Capable of downloading to Engel coil line (Optional software is required.) ABOUT ENGEL INDUSTRIES Engel Industries has over 50 years of experience in manufacturing machinery for the HVAC industry. Engel is also a custom designer of machinery for roof panels, walk-in cooler panels, gutters, metal studs, window wells, filter frames, furnace wrappers, metal furniture, guardrails and other custom shapes. Complete systems are also manufactured for coil handling, cut-to-length, notching and punching.

6 VIKING EXHAUST SYSTEM POSITIONS Exhaust can be routed in positions A, B and C (Optional zone exhaust.) 0,0 STARTING POSITION SLATS FOR END LOAD A B C SLATS FOR SIDE LOAD VULCAN VIKING PLASMA CUTTING SYSTEM SPECIFICATIONS COMPUTER SYSTEM 586 CPU w/mouse 17" super VGA flat panel monitor Windows operating system Enhanced 101-style keyboard Two high-speed graphic printers 200' fiber optic cable CUTTING TABLE Maximum sheet thickness: 1/2" Maximum sheet size: 60" x 120" Maximum weight: 1,000 lbs. POSITIONAL ACCURACY ± 1/32" CUTTING SPEEDS POWER SOURCE CONTROL PANEL ELECTRICAL REQUIREMENTS EXHAUST SYSTEM 1 to 800 IPM depending on sheet metal thickness Maximum positioning speed: 800 IPM Adjustable from 20 to 60 amps, 40 amps at 100% duty cycle volts, 1- or 3-phase units available, 1/2" pierce DC servo power supply rated at 60 volts, 10 amps. Optically isolated I/O. 100-volt sealed, brushless motor encoder for reliable dust-free operation. All cabling shielded to Engel specifications. Plasma transformer: VAC, 1 or 3-phase, 60-cycle incoming power CNC control: 110/1/60 Office computer system: 110/1/60 See illustraion above for location details (Optional zone exhaust available. Please contact your local Engel Industries distributor for more information.) AVAILABLE TABLE SIZES Single Table: 5' x 10' Double Table: 5' x 20' DIMENSIONS (approximate) WEIGHT (approximate) Single Table: Height: 44", Length: 166-½", Width: 84" Double Table: Height: 44", Length: 291-½", Width: 84" Single Table: 3,500 lbs. Double Table: 6,000 lbs. For more information on the Viking plasma cutting system, please contact Engel Industries or your local distributor. Additional information on Viking is available at or Engel sales at , Ext Engel Industries 182 Northwest Industrial Court Bridgeton, MO T: F: Due to continuous improvements, Engel reserves the right to modify the product design and specifications contained herein without notice. Please contact your Engel sales representative for the most current specification information. Copyright All rights reserved by Engel.

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