MODEL DCA300SSJU4F2 60HZ GENERATOR (JOHN DEERE 6090HFG06 DIESEL ENGINE)

Transcription

1 PARTS MANUAL WHISPERWATT SERIES MODEL DCA300SSJU4F2 60HZ GENERATOR (JOHN DEERE 6090HFG06 DIESEL ENGINE) PARTS LIST NO. M Revision #0 (03/05/18) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

2 TABLE OF CONTENTS DCA300SSJU4F2 60HZ GENERATOR Table Of Contents... 2 Parts Ordering Procedures... 3 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Component Drawings Generator Assembly Control Box 1 Assembly Control Box 2 Assembly Control Box 3 Assemby Engine And Radiator Assembly Output Terminal Assembly Battery Assembly Muffler 1 Assembly Muffler 2 Assembly Fuel Tank Assembly Enclosure 1 Assembly Enclosure 2 Assembly Rubber Seals Assembly Water Heating Element Assembly (Option) Battery Charger Assembly (Option) Nameplate And Decals Assembly Terms And Conditions Of Sale Parts NOTICE Specifications and part numbers are subject to change without notice. PAGE 2 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

3 PARTS ORDERING PROCEDURES Best Deal! Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Order parts on-line using Multiquip s SmartEquip website! View Parts Diagrams Order Parts Print Specification Information Goto and click on Order Parts to log in and save! Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: PARTS-7 ( ) Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call for help in locating a dealer near you. Dealer Account Number Dealer Name and Address When ordering parts, please supply: Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Order via Phone: Quantity, Part Number and Description of Each Part NOTICE WE ACCEPT ALL MAJOR CREDIT CARDS! If you have an MQ Account, to obtain a Username and Password, us at: parts@multiquip. com. To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* Domestic (US) Dealers Call: All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. Note: Discounts Are Subject To Change Note: Discounts Are Subject To Change International Customers should contact their local Multiquip Representatives for Parts Ordering information. Specify Preferred Method of Shipment: UPS/Fed Ex DHL Priority One Truck Ground Next Day Second/Third Day Effective: January 1 st, 2006 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 3

4 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS BOLT INCLUDES ITEMS W/% 2% WASHER, 1/4 IN....NOT SOLD SEPARATELY 2% WASHER, 3/8 IN MQ-45T ONLY HOSE...A/R...MAKE LOCALLY BEARING S/N 2345B AND ABOVE NO. Column Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the Remarks Column. QTY. Column Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the Remarks Column. REMARKS Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific Model Number Use Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

5 SUGGESTED SPARE PARTS DCA300SSJU4F2 WHISPERWATT GENERATOR WITH JOHN DEERE 6090HFG06 DIESEL ENGINE 1 to 3 units Qty. P/N Description 2...M HOSE, RADIATOR, UPPER 2...M HOSE, RADIATOR, LOWER 3...RE BELT, FAN 3...RE ELEMENT FUEL FILTER, PRIMARY 3...RE FUEL FILTER, SECONDARY 6...RE ELEMENT, OIL FILTER 3...P ELEMENT AIR CLEANER PRIMARY 3...P ELEMENT AIR CLEANER SAFETY CIRCUIT BREAKER 1P 20A CIRCUIT BREAKER 2P 50A 2...LY2DUS12VDC...RELAY FUSE, 15A 1...Y FUSE, 25A FUSE, 8A NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 5

6 GENERATOR ASSY. PAGE 6 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

7 GENERATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C ROTOR ASSY INCLUDES ITEMS W/$ 1-1$ FIELD ASSY $ RESISTOR, 80W 300KΩ 2 1-3$ RECTIFIER 1 1-4$ HEX. SOCKET HEAD CAP SCREW 2 1-5$ WASHER, LOCK REPLACES P/N $ WASHER, FLAT REPLACES P/N $ FAN 1 1-8$ COUPLING DISK $ C WASHER, COUPLING HUB $ BALANCING PLATE ITEM 1-13 MUST BE ORDERED WHEN REPLACING ITEM $ HEX.HEAD BOLT $ WASHER, LOCK $ BALANCING WEIGHT KIT $ C BEARING FLANGE $ BEARING 1 2$ M COUPLING RING 1 3$ HEX. HEAD BOLT 8 4$ WASHER, LOCK 8 5-1$ HEX. HEAD BOLT $ WASHER, LOCK 12 6 C STATOR ASSY RUBBER SEAL CLAMPER RUBBER SEAL CLAMPER Y RUBBER SEAL HEX. HEAD BOLT WASHER, FLAT REPLACES P/N C COVER RUBBER SEAL RUBBER SEAL HEX. HEAD BOLT GROMMET 1 7 C END BRACKET 1 8 C FIELD ASSY., EXCITER HEX. HEAD BOLT WASHER, LOCK WASHER, FLAT REPLACES P/N HEX. HEAD BOLT 8 11 C COVER, BEARING 1 12 C GASKET, BEARING HEX. HEAD BOLT WASHER, LOCK WASHER, FLAT REPLACES P/N C SUCTION COVER 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 7

8 GENERATOR ASSY. (CONT'D) PAGE 8 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

9 GENERATOR ASSY. (CONT'D) NO. PART NO. PART NAME QTY. REMARKS HEX. HEAD BOLT REPLACES P/N M COUPLING ADAPTER HEX. HEAD BOLT REPLACES P/N M SPACER, BEARING BEARING HEX. HEAD BOLT WASHER, LOCK C COVER, FAN HEX. HEAD BOLT REPLACES P/N WASHER, FLAT REPLACES P/N NUT REPLACES P/N RUBBER SUSPENSION HEX. NUT WASHER, LOCK REPLACES P/N DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 9

10 CONTROL BOX 1 ASSY. PAGE 10 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

11 CONTROL BOX 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M CONTROL BOX 1 1A Y EDGE TRIM 1 1B Y EDGE TRIM CURRENT TRANSFORMER 500/5A MACHINE SCREW REPLACES P/N Y CIRCUIT BREAKER, 800A Y BUS BAR 2 5 M SET PANEL, CIRCUIT BREAKER HEX. HEAD BOLT REPLACES P/N AUTOMATIC VOLTAGE REGULATOR 1 7A FUSE, 8A MACHINE SCREW 4 9 M TERMINAL BOARD 1 10 M CHANGE-OVER TERMINAL HEX. HEAD BOLT REPLACES P/N C CHANGE-OVER PLATE REPLACES P/N M CHANGE-OVER PLATE REPLACES P/N M M HEX. HEAD BOLT M HEX. HEAD BOLT WASHER, LOCK WASHER, FLAT HEX. HEAD BOLT REPLACES P/N Y OVER CURRENT RELAY 1 20 Y BASE, OVER CURRENT RELAY MACHINE SCREW 2 21A OEMAA8 HEX. NUT REPLACES P/N TERMINAL BOARD MACHINE SCREW 2 24 M ASSY., HOLDER FUSE 1 24A FUSE, 15A 2 24B FUSE, 25A 3 24C M DECAL: FUSE HOLDER M Y MACHINE SCREW 2 26 M STOPPER, CONTROL PANEL WASHER, FLAT REPLACES P/N SNAP PIN REPLACES P/N M SET PANEL, ELECTRIC PARTS HEX. HEAD BOLT REPLACES P/N LY2DUS12VDC RELAY, LY-2D DC12V REPLACES P/N A PTF08A RELAY BASE, PTF08A-E REPLACES P/N B PYCA1 RELAY CLIP, PYC-A REPLACES P/N MACHINE SCREW RECTIFIER REPLACES P/N MACHINE SCREW 1 35 Y STARTER RELAY 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 11

12 CONTROL BOX 1 ASSY. (CONT'D) PAGE 12 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

13 CONTROL BOX 1 ASSY. (CONT'D) NO. PART NO. PART NAME QTY. REMARKS MACHINE SCREW REPLACES P/N A WASHER, LOCK 2 36B Y HEX. NUT 2 36C Y WASHER, LOCK 2 36D Y HEX. NUT PIN 2 57 M UP PANEL, CONTROL BOX HEX. HEAD BOLT REPLACES P/N M SIDE PANEL, CONTROL BOX HEX. HEAD BOLT REPLACES P/N M BACK PANEL, CONTROL BOX HEX. HEAD BOLT REPLACES P/N HEX. HEAD BOLT 3 64 Y HEX. HEAD BOLT 6 64A HEX. NUT 6 64B WASHER, FLAT REPLACES P/N Y HEX. HEAD BOLT 3 65A HEX. NUT 3 65B WASHER, FLAT REPLACES P/N Y CURRENT TRANSFORMER 2 73A M DECAL: CT4 1 73B M DECAL: CT Y PLUG PINS 3 76 Y ROUND TERMINAL 3 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 13

14 R CONTROL PANEL ASSY A A A ECU Intergrated Gauge Control Low Oil Pressre High temp. Over Crank Over Speed Engine Started A 55 66A PAGE 14 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

15 CONTROL PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 37 M CONTROL PANEL 1 38 M CONTROL PANEL FREQUENCY METER, 45~65HZ 240V AC AMMETER, 0~500A/1000A:5A CHANGE-OVER SWITCH, AMMETER AC VOLTMETER, 0~600V CHANGE-OVER SWITCH, VOLTMETER FUEL LEAK DETECTED ALARM LAMP 1 45A BULB REPLACES P/N RHEOSTAT (VR) KNOB REPLACES P/N PANEL LIGHT SWITCH 1 48 Y PANEL LIGHT, 12V MACHINE SCREW 2 49A OEMAA8 HEX. NUT REPLACES P/N AUTO-MANUAL START/STOP SWITCH REPLACES P/N EMERGENCY STOP BUTTON HOUR CHECK BUTTON SWITCH 1 53 Y ECU CONTROLLER 1 54 Y GAUGE UNIT ASSY M SET SCREW 2 55A SNAP RING HEX. HEAD BOLT 4 66 Y HEX. NUT 8 66A Y WASHER, LOCK ENGINE SPEED SWITCH 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 15

16 CONTROL BOX 3 ASSY. PAGE 16 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

17 CONTROL BOX 3 ASSY. NO. PART NO. PART NAME QTY. REMARKS 67 M SUPPORT LEG 1 67A Y EDGE TRIM HEX. HEAD BOLT HEX. HEAD BOLT REPLACES P/N M HARNESS CLAMPER HEX. HEAD BOLT REPLACES P/N M WIRE HARNESS, GENERATOR 1 78 M WIRE HARNESS, ENGINE 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 17

18 ENGINE AND RADIATOR ASSY. PAGE 18 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

19 ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS HFG06 ENGINE, JOHN DEERE 1 1A RE BELT, FAN RE ELEMENT, OIL FILTER RE ELEMENT, FUEL FILTER (PRIMARY) RE FUEL FILTER (SECONDARY) 1 2 Y AIR CLEANER 1 2A ELEMENT, AIR CLEANER (SAFETY) REPLACES P/N P B P ELEMENT, AIR CLEANER (PRIMARY) 1 3 P AIR CLEANER BAND 2 3A HEX. HEAD BOLT, 8X REPLACES P/N B Y SELF LOCK NUT 4 4 Y AIR CLEANER INDICATOR 1 5 Y HOSE BAND HOSE BAND HOSE BAND 1 8 P AIR CLEANER HOSE 1 9 M AIR CLEANER PIPE HEX. HEAD BOLT REPLACES P/N M AIR CLEANER BRACKET HEX. HEAD BOLT REPLACES P/N RE SURGE TANK 1 14 Y OVER FLOW HOSE 1 15 M INTER-COOLER PIPE 1 16 Y CAC HOSE 1 17 M INTER-COOLER PIPE 1 18 Y CAC HOSE 2 19 RE V-BAND CLAMP 1 20 RE GASKET 1 21 Y HOSE BAND 6 22 M ENGINE FOOT 1 23 M ENGINE FOOT 1 24 Y HEX. HEAD BOLT 8 24A WASHER, LOCK HOSE BAND HOSE BAND 4 27 Y MINI BALL VALVE DRAIN HOSE 1 29 Y HOSE JOINT 3 30 Y BLOWBY HOSE 1 30A Y AEROFLEX TUBE HOSE BAND 1 32 Y RADIATOR & INTER-COOLER 1 32A M ACOUSTIC SHEET 4 33 M RADIATOR HOSE, UPPER 1 34 M RADIATOR HOSE, LOWER 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 19

20 ENGINE AND RADIATOR ASSY. (CONT'D.) PAGE 20 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

21 ENGINE AND RADIATOR ASSY. (CONT'D.) NO. PART NO. PART NAME QTY. REMARKS VENTILATION HOSE 1 36 M SURGE TANK HOSE HOSE BAND VENTILATION HOSE 1 39 Y WATER PUMP JOINT 1 40 Y SWIVEL CONNECTOR 1 41 Y ADAPTER ELBOW 1 43 Y PUSH-LOCK HOSE MALE PIPE BALL VALVE MALE BULKHEAD CONNECTOR BULKHEAD LOCKNUT 1 48 Y CAP RUBBER SUSPENSION HEX. NUT 4 50A WASHER, LOCK U-BOLT 1 52 M RADIATOR BRACKET 1 53 M RADIATOR BRACKET HEX. HEAD BOLT REPLACES P/N M FAN SHROUD 1 56 M FAN SHROUD HEX. HEAD BOLT REPLACES P/N M FAN GUARD 1 59 M FAN GUARD HEX. HEAD BOLT REPLACES P/N CLAMP 2 62 Y STARTING FLUID CYLINDER 1 63 Y NVT VALVE ASSEMBLY 1 64 Y VALVE FITTING 1 65 Y ORIFICE 1 66 Y CYLINDER CLAMP 1 67 Y TUBE FITTINGS 2 68 Y NYLON TUBE 1 69 Y PROTECTIVE SHEETING 1 70 Y DIESELMATIC AIR FILTER LABEL 1 71 AT INJECTOR NOZZLE HEX. HEAD BOLT REPLACES P/N M BAFFLE PLATE HEX. HEAD BOLT REPLACES P/N M CLAMP 2 76 Y HEX. HEAD BOLT 2 76A WASHER, LOCK REPLACES P/N B WASHER, FLAT REPLACES P/N Y BLOW-BY FILTER COVER 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 21

22 OUTPUT TERMINAL ASSY. PAGE 22 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

23 OUTPUT TERMINAL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C TERMINAL PANEL REPLACES P/N M M OUTPUT TERMINAL BOLT 8 3 M TIE BOLT HEX. NUT WASHER, LOCK REPLACES P/N WASHER, FLAT 32 7 M TERMINAL PLATE HEX. HEAD BOLT REPLACES P/N CIRCUIT BREAKER, 20A CIRCUIT BREAKER, 50A 3 11 M BRACKET, CIRCUIT BREAKER RUBBER CUSHION HEX. HEAD BOLT REPLACES P/N RECEPTACLE (GFCI) RECEPTACLE MACHINE SCREW 10 15A OEMAA8 HEX. NUT REPLACES P/N M COVER HEX. HEAD BOLT TERMINAL MACHINE SCREW GROMMET BLIND PLUG 2 22 M TERMINAL COVER 1 23 Y HEX. HEAD BOLT WASHER, FLAT REPLACES P/N CONICAL SPRING WASHER HEX. NUT 4 27 M SPRING 2 28 M COVER HEX. HEAD BOLT REPLACES P/N M TERMINAL COVER 1 31 M INSULATING COVER 1 32 M BRACKET HEX. HEAD BOLT MACHINE SCREW HEX. HEAD BOLT 1 35A TOOTHED WASHER 1 36 M CABLE OUTLET COVER 1 37 M CABLE OUTLET COVER SUPPORTER HEX. HEAD BOLT REPLACES P/N M RUBBER SHEET 1 40 M RUBBER SHEET HOLDER HEX. HEAD BOLT REPLACES P/N DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 23

24 BATTERY ASSY. PAGE 24 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

25 BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 Y BATTERY 1 2 M BATTERY BAND BATTERY BOLT SET, 1/4-12" INCLUDES ITEMS W/# 3A# WING NUT 2 3B# PLASTIC WASHER 2 4 M BATTERY SHEET 1 5 M BATTERY CABLE 1 6 M BATTERY CABLE 1 7 Y HEX. HEAD BOLT 1 7A WASHER, LOCK 1 7B WASHER, FLAT 1 7C TOOTHED WASHER HEX. HEAD BOLT REPLACES P/N A TOOTHED WASHER 1 9 EARTH CABLE 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 25

26 MUFFLER 1 ASSY. PAGE 26 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

27 MUFFLER 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 DZ DIESEL OXIDATION CATALYST 1 2 DZ SCR CATALYST 1 3 RE DECOMPOSITION TUBE 1 4 RE DECOMPOSITION EXTENSION TUBE 1 5 RE V-BAND CLAMP 3 6 R GASKET 3 7 Y PIPE BAND 1 8 M TAIL PIPE 1 9 M EXHAUST PIPE 1 9A Y EXHAUST PIPE HEAT SHIELD 1 9B Y EXHAUST PIPE HEAT SHIELD 1 10 R GASKET 1 11 RE V-BAND CLAMP 1 12 R SEAL RING 1 13 RE V-BAND CLAMP U BOLT 2 15 M COVER, EXHAUST PIPE 1 16 M BRACKET, EXHAUST PIPE HEX. HEAD BOLT REPLACES P/N M BRACKET, EXHAUST PIPE HEX. HEAD BOLT REPLACES P/N M BRACKET, DOC + SCR HEX. HEAD BOLT 4 22 M DOC BAND 2 23 M SCR BAND HEX. HEAD BOLT REPLACES P/N U-NUT 4 25A WASHER, FLAT 4 26 Y HEX. HEAD BOLT 4 26A WASHER, LOCK 4 26B WASHER, FLAT HEX. HEAD BOLT REPLACES P/N Y EXHAUST INSULATING WRAP 1 28A HOSE BAND 2 29 M BRACKET, SENSOR UNIT HEX. HEAD BOLT REPLACES P/N RE NOX SENSOR 2 32 RE TEMPERATURE SENSOR HEX. HEAD BOLT, 6X RE STRAP, TEMPERATURE SENSOR GROMMET 1 36 Y GROMMET 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 27

28 MUFFLER 2 ASSY. PAGE 28 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

29 MUFFLER 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS 37 DZ DEF TANK 2 38 M BRACKET, DEF TANK 1 38A Y SEAL RUBBER 4 39 Y HEX. HEAD BOLT 6 40 M DEF TANK BAND 2 41 M DEF TANK BAND 2 42 Y SELF-LOCKING NUT HEX. HEAD BOLT REPLACES P/N HEX. HEAD BOLT REPLACES P/N RE DEF SUPPLY MODULE 1 46 Y HEX. HEAD BOLT 3 46A WASHER, LOCK 3 46B WASHER, FLAT REPLACES P/N RE DEF SUCTION LINE 1 48 RE DEF BACKFLOW LINE 1 49 RE DEF PRESSURE LINE 1 50 T BLACK TEE-FITTING WITH ORIFICE 1 51 T WHITE TEE-FITTING 1 52 R BUSHING 1 53 H DEF TANK VENT FITTING 1 54 H DEF TANK VENT FILTER 1 55 DZ DEF HEADER 2 56 AT HOSE BARB 1 57 RE DEF DOSING MODULE 1 58 RE GASKET 1 59 R HEX. HEAD BOLT 3 60 RE HOSE BARB 1 61 Y EDGE TRIM 1 62 Y VENT HOSE 1 63 Y VENT HOSE 1 64 Y VENT HOSE 1 65 Y TEE-FITTING 1 66 Y HOSE BAND GROMMET 1 68 M DEF TANK HOSE 1 69 Y HOSE ADAPTER HOSE BAND 2 71 M DEF TANK HOSE HOSE BAND 2 73 Y COOLANT HOSE 1 74 Y COOLANT HOSE HOSE BAND 4 76 Y COOLANT HOSE 1 77 Y COOLANT HOSE HOSE BAND 4 79 Y COOLANT HOSE 2 80 Y HOSE BAND 4 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 29

30 FUEL TANK ASSY. PAGE 30 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

31 NO. PART NO. PART NAME QTY. REMARKS 1 M FUEL TANK FUEL TANK CAP 1 2 M BRACKET, FUEL TANK HEX. HEAD BOLT 12 4 Y SUCTION HOSE RETURN HOSE 1 6 Y HOSE BAND 4 7 AT HOSE JOINT 1 8 R HOSE JOINT 1 9 Y VENT HOSE 1 10 Y HOSE BAND 2 11 Y FUEL SENDER UNIT 1 11A Y GASKET 1 12 Y HEX. HEAD BOLT HOSE JOINT, 1/2" 2 14 Y HOSE JOINT, 3/8" 2 15 M PICK-UP TUBE 2 16 Y SQUARE HEAD PIPE PLUG 1 FUEL TANK ASSY. DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 31

32 ENCLOSURE 1 ASSY. PAGE 32 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

33 ENCLOSURE 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M BASE 1 1A Y EDGE TRIM 1 2 M BASE 1 2A Y SEAL RUBBER HEX. HEAD BOLT 8 3A WASHER, LOCK 8 3B WASHER, FLAT HEX. HEAD BOLT REPLACES P/N M ENVIRONMENTAL TANK HEX. HEAD BOLT SQUARE HEAD PIPE PLUG, 1-1/2" 1 8 Y SQUARE HEAD PIPE PLUG, 1/2" 1 9 M FRONT FRAME 1 9A M ACOUSTIC SHEET 1 9B Y SEAL, RUBBER HEX. HEAD BOLT 8 11 M PANEL, FRONT FRAME 1 11A M ACOUSTIC SHEET 1 12 M PANEL, FRONT FRAME 1 12A M ACOUSTIC SHEET 1 13 M PANEL, FRONT FRAME 1 13A M ACOUSTIC SHEET HEX. HEAD BOLT 18 14A WASHER, LOCK 18 14B WASHER, FLAT REPLACES P/N M DOOR, FRONT FRAME 1 15A M ACOUSTIC SHEET 1 16 M HINGE 2 16A M WASHER HEX. HEAD BOLT CAP REPLACES P/N M DOOR HANDLE 1 19A C SEAL RUBBER HEX. NUT REPLACES P/N STOPPER MACHINE SCREW 1 23 M CENTER FRAME 1 24 Y HEX. HEAD BOLT 4 24A HEX. NUT REPLACES P/N B WASHER, LOCK REPLACES P/N C WASHER, FLAT REPLACES P/N Y HEX. HEAD BOLT 8 25A HEX. NUT REPLACES P/N B WASHER, LOCK REPLACES P/N C WASHER, FLAT REPLACES P/N M REAR FRAME 1 26A M ACOUSTIC SHEET 2 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 33

34 ENCLOSURE 1 ASSY. (CONT'D.) PAGE 34 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

35 ENCLOSURE 1 ASSY. (CONT'D.) NO. PART NO. PART NAME QTY. REMARKS HEX. HEAD BOLT 4 28 M COVER, REAR FRAME 1 28A M ACOUSTIC SHEET HEX. HEAD BOLT M BACK PLATE, REAR FRAME COVER 1 30A M ACOUSTIC SHEET HEX. HEAD BOLT REPLACES P/N M ROOF PANEL 1 53A M ACOUSTIC SHEET 1 54 M COVER HEX. HEAD BOLT 4 56 M ROOF PANEL 1 56A M ACOUSTIC SHEET 1 57 M OVER COVER, FRONT FRAME 1 58 Y HEX. HEAD BOLT M GUTTER 2 80A Y SEAL, RUBBER 2 81 M GUTTER 2 81A SEAL, RUBBER HEX. HEAD BOLT HEX. HEAD BOLT 8 84 M DEF TANK COVER HEX. HEAD BOLT REPLACES P/N M DEF TANK COVER HEX. HEAD BOLT REPLACES P/N M GUTTER FLOAT SWITCH 1 90 M BRACKET HEX. HEAD BOLT REPLACES P/N DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 35

36 ENCLOSURE 2 ASSY. PAGE 36 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

37 ENCLOSURE 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS 32 M DOOR, REAR FRAME 1 33 M DOOR, REAR FRAME REPLACES P/N M M WINDOW PLATE U-NUT REPLACES P/N A WASHER, FLAT REPLACES P/N B DOOR HANDLE REPLACES P/N M MACHINE SCREW 4 37A HEX. NUT REPLACES P/N C DOOR ROD REPLACES P/N M DOOR ROD REPLACES P/N M M STAY SELF-LOCKING NUT REPLACES P/N M STOPPER, DOOR 1 43 M STOPPER, DOOR SELF-LOCKING NUT REPLACES P/N M HINGE 2 45A M WASHER 2 46 M HINGE 2 46A M WASHER HEX. HEAD BOLT STOPPER MACHINE SCREW BLIND PLUG REPLACES P/N M MANUAL PAK SELF-LOCKING NUT REPLACES P/N M SPLASHER PANEL HEX. HEAD BOLT 6 60A WASHER, LOCK 6 60B WASHER, FLAT REPLACES P/N HEX. HEAD BOLT 1 62 M SIDE DOOR 1 62A M ACOUSTIC SHEET 1 63 M SIDE DOOR 1 63A M ACOUSTIC SHEET 1 64 M SIDE DOOR 1 64A M ACOUSTIC SHEET 1 65 M SIDE DOOR 1 65A M ACOUSTIC SHEET 1 66 M DUCT 1 66A M ACOUSTIC SHEET 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 37

38 ENCLOSURE 2 ASSY. (CONT'D.) PAGE 38 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

39 ENCLOSURE 2 ASSY. (CONT'D.) NO. PART NO. PART NAME QTY. REMARKS 67 M DUCT 1 67A M ACOUSTIC SHEET 1 68 M DUCT 1 68A M ACOUSTIC SHEET 1 69 M DUCT 1 69A M ACOUSTIC SHEET 1 70 M DUCT 1 70A M ACOUSTIC SHEET SELF-LOCKING NUT REPLACES P/N DOOR HANDLE 7 72A C SEAL RUBBER SELF-LOCKING NUT REPLACES P/N HINGE REPLACES P/N M A M WASHER HINGE REPLACES P/N M A M WASHER HEX. HEAD BOLT STOPPER MACHINE SCREW BLIND PLUG REPLACES P/N M DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 39

40 RUBBER SEALS ASSY. PAGE 40 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

41 RUBBER SEALS ASSY. NO. PART NO. PART NAME QTY. REMARKS SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER 1 5 Y SEAL, RUBBER 4 6 Y SEAL, RUBBER SEAL, RUBBER 3 8 Y SEAL, RUBBER 1 9 Y SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER 2 15 Y SEAL, RUBBER 1 16 Y SEAL, RUBBER 2 17 Y SEAL, RUBBER SEAL, RUBBER SEAL, RUBBER 1 20 Y SEAL, RUBBER 6 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 41

42 WATER HEATING ELEMENT ASSY. (OPTION) PAGE 42 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

43 WATER HEATING ELEMENT ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS 1 AR50411 CORD ASSY., 110 VOLTS 1 2 HBL5369C CONNECTOR, 20 AMP, 125V 1 3 EE56557 CORD, CAROL 3/C 14 AWG PC=1FT 4 HBL5278C INLET FLANGE RECEPTACLE, 15AMP, 125V 1 5 EE54798 KIT, 110 VOLT, COOLANT HEATER INCLUDES ITEMS W/$ 6$ R54123 ADAPTER 1 7$ U13639 O-RING 1 8$ RE42139 HEATER ELEMENT, 1000 WATT 1 9$ R GASKET 1 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 43

44 BATTERY CHARGER ASSY. (OPTION) PAGE 44 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

45 BATTERY CHARGER ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS 1 EE57370 CHARGER BATTERY, 10 AMP 12/24V GROMMET, 7/8" HOLE SIZE OBTAIN LOCALLY 3 EE56557 CORD, 3-CONDUCTOR, 14 AWG PC=1FT 4 SCREW, M4X OBTAIN LOCALLY 5 WASHER, LOCK M OBTAIN LOCALLY 6 WASHER, FLAT M OBTAIN LOCALLY 7 WIRE, 16GA, RED PC=1FT OBTAIN LOCALLY 8 WIRE, 16GA, GREEN PC=1FT OBTAIN LOCALLY DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 45

46 NAMEPLATE AND DECALS ASSY. A PAGE 46 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

47 NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1-1 M DECAL: OPERATING PROCEDURES M M DECAL: GENERAL CAUTIONS M M DECAL: WARNING: AUTO START M CONTROL PANEL AND BOX GROUP 2-1 M DECAL: CONTROL PANEL M M PLATE: AMMETER CHANGE-OVER SW M M PLATE: VOLTMETER CHANGE-OVER SW M M DECAL: WARNING: ELECT. SHK. HAZARD M M DECAL: WARNING: ARC FLASH M M DECAL: OVER CURRENT RELAY M A 2-7 M DECAL: CIRCUIT BREAKER M M DECAL: SETTING FOR OUTPUT VOLTAGE M M DECAL: SETTING FOR OUTPUT VLT. (S) M ENGINE AND RADIATOR GROUP 3-1 M DECAL: OIL DRAIN PLUG M M DECAL: WATER M M DECAL: WARNING: ROTATING PART M M DECAL: WATER-OIL CHECK M M DECAL: WARNING: RADIATOR CAP M M DECAL: CAUTION: HIGH TEMPERATURE M Y DIESELMATIC DASH LABEL KBI OUTPUT TERMINAL GROUP 4-1 M DECAL: AUXILARY OUTPUTS M M DECAL: GROUNDING M M DECAL: START CONTACT M M DECAL: 3-PHASE OUTPUT TERMINAL M M DECAL: DANGER: HIGH VOLTAGE M M DECAL: WARNING M M DECAL: BONDED NEUTRAL M BATTERY GROUP 5-1 M DECAL: M M DECAL: M M DECAL: WARNING: BATTERY CONNECT M A 5-4 M DECAL: CAUTION: BATTERY CABLES M MUFFLER GROUP 6-1 M DECAL: WARNING: EXHAUST GAS M M DECAL: DANGER: EXH. GAS (INDOOR) M M DECAL: WARNING: START FIRES M M DECAL: REFILL DEF AS WELL M M DECAL: EX. FILTER CLEAN PROCEDURES M DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 47

48 NAMEPLATE AND DECALS ASSY. (CONT'D.) A PAGE 48 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

49 NAMEPLATE AND DECALS ASSY. (CONT'D.) NO. PART NO. PART NAME QTY. REMARKS FUEL TANK GROUP 7-1 M DECAL: DIESEL FUEL M M DECAL: CAUTION: EXHAUST FLUID ONLY M M DECAL: DIESEL EXHAUST FLUID M ENCLOSURE GROUP 8-1 M DECAL: MQ M Y EMBLEM 1 8-2A MACHINE SCREW M STRIPE M STRIPE M STRIPE M STRIPE M STRIPE M STRIPE M DECAL: CAUTION: LIFTING CAPACITY M Y DECAL: E-COAT MARK STICKER M DECAL: DOCUMENT BOX LOCATED M M DECAL: TIER 4F M M DECAL: WARNING: ENVIRONMENTAL M M DECAL: FLUID DRAIN M DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 49

50 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions: A Returned Material Authorization must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. A copy of the Return Material Authorization must accompany the return shipment. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February 22, 2006 PAGE 50 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18)

51 DCA300SSJU4F2 60 HZ GENERATOR PARTS MANUAL REV. #0 (03/05/18) PAGE 51 NOTES

52 PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office Wilmington Ave. Carson, CA Contact: mq@multiquip.com Service Department Tel. (800) Fax (310) Technical Assistance Fax: CANADA Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: infocanda@multiquip.com Tel: (450) Tel: (877) Fax: (450) MQ Parts Department Warranty Department Fax: Fax: UNITED KINGDOM Multiquip (UK) Limited Head Office Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk Tel: Fax: COPYRIGHT 2018, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: Manufactured for MQ Power Inc. by DENYO CO., LTD, JAPAN