SMPTE COMPATIBLE HDTV CONNECTION SYSTEM 3K.93C SERIES
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1 SMPTE COMPATIBLE HDTV CONNECTION SYSTEM 3K.93C SERIES
2 LEMO pioneered and set the standard for HDTV The global standard for HDTV fibre connector LEMO developed the 3K.93C Series connectors in the early stages of the introduction of HDTV, becoming the standard for high-definition TV. It is one of the only connectors being used worldwide that complies fully with SMPTE, ARIB and EBU standards for both signal and cable. LEMO s 3K.93C connectors are the standard in national and international broadcast companies. Fast transition to HDTV Transition to HDTV is easier than ever with LEMO. The wide range of shell styles and termination procedures, for even non-fibre experts, makes it possible for everyone to be successful in HDTV. The LEMO 3K.93C connector uses two single-mode fibre contacts, two high voltage contacts, and two signal contacts. drums and cable assemblies with standard lengths are available off the shelf. Over stainless steel shells mating cycles offered The rugged stainless steel outer shell of the LEMO 3K.93C connectors ensures a very long product life, when properly cleaned. The fibre optic contact can will last many years. Simple maintenance The optical contacts are accessible for fast cleaning; an optional simple, lightweight and portable fibre inspection unit helps the user view the condition of the fibre optic contact to ensure reliable operation. Benefits Quick disconnect Push-Pull self latching system Over shells to meet various application needs Stainless steel shell for rugged and harsh environment Optional pre-terminated F contacts for simple and rapid field assembly UL certified connectors ARIB (BTA S-005B), ANSI/SMPTE (304 M-998 and 3M-998) and EBU (R00-999) compatible Outside Broadcast Van Configuration HDTV Camera EDW Extension cable FMW FXW CCU Outside Broadcast Van
3 Highest performance with LEMO standard F fibre contact The advantage of using epoxy and polish contacts is the reliability of the termination and longevity of the connector to assure a quality signal transmission. These contacts are very robust and can withstand wide outdoor temperature variations. Extend the quality of your connection LEMO offers quality assembly service for HDTV connection systems. The connector assembly is done in-house by qualified personnel. NEW pre-terminated F fibre optic contacts - offering a quick and easy field solution The new pre-terminated contact provides the user with a contact that can be terminated without the use of epoxy, or polishing. It is intended for use in situations where it is critical that a cable be repaired quickly. They may be used indoors, in fixed installation NEW environments, or in the field. Designed for use with the LEMO 3K.93C, this contact fits directly into any LEMO connector where the standard F contact is used. Studio Configuration HDTV Camera EDW fixed socket (fixed receptacle) straight plug free socket (free receptacle) FMW fixed plug Wall box straight plug Patch unit PEW fixed socket (fixed receptacle) free socket (free receptacle) FMW fixed plug free socket (free receptacle) FXW fixed plug CCU Camera Control Unit 3
4 3K.93C Series General characteristics retention force > 700 N Endurance: Brass+Cr > 0000 cycles Endurance: Stainless steel 0000 cycles Drop test m Shock 00 g, 0-50 ms Vibration 7 cycles (0-000Hz) Standard F temperature range -40 C, +80 C Pre-terminated F temperature range -0 C, +60 C Humidity up to 95% at 60 C Water resistance Depth of.8 m for 48 hours Corrosion 48 hours, 5% salt water test Index protection IP 68 Fibre optic contacts Characteristics Value Standard Number of contacts Fibre core/cladding ø single mode 9/5 µm Ferrule bore inside ø 5 µm ) Mean insertion loss 0.0 db ) IEC Return loss (machine polishing) < -45 db IEC Note: ) tested at 300 nm in accordance with IEC method B. ) other ferrule bore ø available (6 µm). Models Electrical contacts Power Signal Number of contacts Male contact ø.3 mm 0.9 mm Contact type crimp crimp Conductor AWG min. 8 4 Conductor AWG max. 4 0 Working Voltage max. 600 V rms 4 V rms Test Voltage 50 V rms 000 V rms Rated current 0 A 3 A Contact resistance < 4 mω < 5 mω Shell to shell conductivity < 5 mω Insulation resistance > 0 9 Ω Recommended SMPTE/ARIB cables Type Utilisation Sheath ø SM Standard 9. ± SM--5 Long distances.0 ± ) SM Studio 6.0 ± 0.5 Note: ) The outer sheath shall be removed for assembly. Mixed contact type Straight plugs Fixed sockets (receptacles) Free sockets (receptacles) FGW PHW x fibre optic x AWG 4 signal contact EDW Fixed plugs FXW EBW Fixed sockets (receptacles) PEW x AWG 6 power/ neutral contact N ENW FMW PBW FGW Straight plug, cable adapter, with bend relief L M S ø 9 FGW.3K.93C.CLMT96Z FGW.3K.93C.CLMTZ 3 Dim. (mm) L M S ø.5.6 Chr.-plat. brass Note: The bend relief must be ordered separately (see page 8). Two female fibre optic contacts PSS.F.BA.LCT0 must be ordered separately. Straight plug, cable collet adapter and long shell for fitting a bend relief with cap ~74 ~94 ø ø 9. ± 0.3 SW 5 SW 5 ø 9.5.3K.93C.TLMC96.3K.93C.TLMC Stainless steel Note: The bend relief with cap GMF.3K.085.EANZ must be ordered separately (see page 8). Two female fibre optic contacts PSS.F.BA.LCT0 must be ordered separately. FXW Fixed plug with round flange (4 holes mounting), without collet 0.6 ~3 ~6 0 ø.5 ø 38 FXW.3K.93C.TLM Stainless steel Note: Two female fibre optic contacts PSS.F.BA.LCE30 must be ordered separately. ø 3.4 S 5 Note: all dimensions are in millimetre. 4
5 FMW Fixed plug with round flange (4 holes mounting), cable adapter, with bend relief ø Collet type ø.5 ø 38 FMW.3K.93C.TLMC96Z FMW.3K.93C.TLMT96Z C T Stainless steel S 5 Note: The bend relief must be ordered separately (see page 8). female fibre optic contacts PSS.F.BA.LCT0 must be ordered separately. EDW Fixed socket (receptacle) with rear square flange (4 holes mounting), and earthing tag ø 3.4 ø 8 ø 3 EDW.3K.93C.TLC Stainless steel Note: male fibre optic contacts FFS.F.BA.LCE30 must be ordered separately. EBW Fixed socket (receptacle) with front square flange (4 holes mounting) ø 3.4 ø 3 ø 3 EBW.3K.93C.TLC Stainless steel Note: male fibre optic contacts FFS.F.BA.LCE30 must be ordered separately. ENW Fixed socket (receptacle), nut fixing, and earthing tag 4.5 S 30 6 ø 34 M 4 x ø 3 ENW.3K.93C.TLC Stainless steel Note: male fibre optic contacts FFS.F.BA.LCE30 must be ordered separately..3 maxi S.5 PHW Free socket (receptacle), cable adapter, with bend relief L Dim. (mm) L S Câble ø S ø 3 PHW.3K.93C.CLCT96Z PHW.3K.93C.CLCTZ Chrome-plat. brass Note: The bend relief must be ordered separately (see page 8). male fibre optic contacts FFS.F.BA.LCT0 must be ordered separately. PEW Free socket (receptacle), cable collet adapter and long shell for fitting a bend relief with cap ø 9. ± 0.3 SW 5 SW 5 ~98 ø 3 ø.3k.93c.tlcc96 Stainless steel.3k.93c.tlcc Note: The bend relief with cap GMP.3K.085.EANZ must be ordered separately (see p. 8). male fibre optic contacts FFS.F.BA.LCT0 must be ordered separately. Fixed socket (receptacle), nut fixing, cable adapter, with bend relief (back panel mounting) L max S L max (mm) ø Collet type S 5 ø 3 M 4 x ø maxi S 7 PEW.3K.93C.TLCC96Z PEW.3K.93C.TLCT96Z Note: The bend relief must be ordered separately (see page 8). male fibre optic contacts FFS.F.BA.LCT0 must be ordered separately. Recommended «C» collet type with enhanced «EMC» protection. C T Stainless steel PBW Fixed socket (receptacle) with rear square flange (4 holes mounting), cable adapter, with bend relief L max.5 L max (mm) ø Collet type ø 9 ø 3 PBW.3K.93C.TLCC96Z PBW.3K.93C.TLCT96Z C T Stainless steel S 5 3 Note: The bend relief must be ordered separately (see page 8). male fibre optic contacts FFS.F.BA.LCT0 must be ordered separately. Recommended «C» collet type with enhanced «EMC» protection. 5
6 F fibre optic contacts The standard F fibre contact is the highest performing solution on the market regarding thermal stability and very low signal loss. The F pre-terminated fibre optic contact was designed as repair Optical characteristics solution but may also be used for indoor fixed installations. These pre-terminated contacts enable simple and rapid on-site-terminations. The design eliminates the need to polish fibre optic elements as well as preparing and using special epoxies for the fibre assembly. Characteristics Contact model Value Standard Average insertion loss fibre 9/5 µm FFS, PSS (standard F) 0.0 db IEC Return loss fibre 9/5 µm (UPC) FFS, PSS (standard F) 45 db IEC Average insertion loss fibre 9/5 µm FFT, PST (pre-terminated F) 0.5 db IEC Return loss fibre 9/5 µm (UPC) FFT, PST (pre-terminated F) 45 db IEC FFS.F Standard F male fibre optic contact models structure ø ø 4.4 ~ 3. ø FFS.F.BA.LCT0 PHW, PEW, PBW, Buffer coated fibre FFS.F.BA.LCE30 EDW, ENW, EBW Tight jacket cable Note: The above contacts are fitted with a 5 µm bore ferrule 0.5 to..7 to 3.0 PSS.F Standard F female fibre optic contact models structure ø ø 4.4 ~ 3. ø.9 PSS.F.BA.LCT0 FGW, FMW, Buffer coated fibre PSS.F.BA.LCE30 FXW Tight jacket cable Note: The above contacts are fitted with a 5 µm bore ferrule 0.5 to..7 to 3.0 FFT.F Pre-terminated F male fibre optic contact models structure ø FFT.F.BA.LCE0 PHW, PEW, PBW, Buffer coated fibre 0.5 to. ø 4.4 ~ 8.9 ø PST.F Pre-terminated F female fibre optic contact models structure ø PST.F.BA.LCE0 FGW, FMW, Buffer coated fibre 0.5 to. ø 4.4 ~ 8.9 ø.9 PSS.F Alignment device for F female fibre optic contact.9 ø 4.4 PSS.F.90.NZZ Note: Alignment device should be ordered as replacement item. 6 Note: all dimensions are in millimetre.
7 s ARIB, SMPTE & EBU mixed camera cables Mixed camera cables have been specially designed for HDTV Broadcast requirements resulting in the primary standards in Japan and USA. These standards are fairly similar, except for the colour coding of the control cores. While the diameter of the central strength member is the same in both standards (.8 mm) some manufacturers use.6 mm only. ARIB standard cable (Japanese standard) BTA S-005B SMPTE standard cable (USA standard) 3 M-998 Power wire Black (x) Optical fibre Blue Power wire Black (x) Optical fibre Blue Signal wire Red Signal wire Green Signal wire Red Signal wire Grey Strength member Strength member Power wire White (x) Optical fibre Yellow Power wire White (x) Optical fibre Yellow Rugged HDTV camera cable s in broadcast need to have high resistance against flexing and twisting, which is a challenge for fragile fibre optic cables. These cables require good abrasion resistance, load bearing as well as tensile strength capabilities. SMPTE 3M-998 (USA standard connector) Optical fibre Mechanical properties of cable Attenuation (300 µm) Core diameter Cladding diameter Buffer diameter 0.8 db/km 9.5 ± µm 5 ± µm 0.9 ± 0.05mm Tensile strength Cyclic flexing Bend radius 700N minimum 5000 cycles 7 x diameters Power conductor Signal conductor Conductor resistance Insulation resistance Withstand voltage < 43 Ω/km > 0000 MΩ/km 750 Vrms Conductor resistance Insulation resistance Withstand voltage < 84 Ω/km > 0000 MΩ/km 750 Vrms EBU R (European standard connector) General specifications Optical specifications Temperature Humidity Durability -40 C to +80 C 90-95% relative humidity at 40 C ± for 96 hours 0000 cycles Fibre core/cladding ø Insertion loss Return loss 9/5 µm, single (SM) fibre less than 0.5 db at 300 nm better than -45 db (machine polishing) Power conductor Signal conductor Voltage Current 600 Vrms (maximum working voltage) 0 A (maximum working current) Voltage Current 4 Vrms or 60 Vrms (maximum working voltage) 3 A (maximum working current) 7
8 Accessories GMA Bend relief Dim. (mm) A L L ø A GMA.3B.090.DN GMA.4B.0.DN Ref. Colour Ref. Colour Ref. Colour A B G blue white grey J M N yellow brown black R S V red orange green Note: The last letter «N» of the part number indicates the colour black of the bend relief. For others colour, refer to the adjacent table and replace letter «N» by the letter of the colour required. GMF Bend relief with cap GMF.3K.085.EANZ model Material: black EPDM GMP Bend relief with cap GMP.3K.085.EANZ model Material: black EPDM GMF Coloured ring for bend relief with cap Colour GMF.3K.65.RG GMF.3K.65.RN GMF.3K.65.RR GMF.3K.65.RV grey black red green Material: Silicone B Blanking caps model BHA.3K.00.EAN BFG.3K.00.EAN BHA.3K.00.75EN BHA.3K.00.EAN BRA.3K.00.EAN BFG.3K.00.EAN BRF.3K.00.EAN BHA.3K.00.75EN BRA.3K.00.75EN FMW, FXW EDW, PEW FMW, FXW FMW, FXW EBW, EDW, ENW, PBW, PEW Material: black EPDM BRA.3K.00.EAN BRF.3K.00.EAN BRA.3K.00.75EN GM Gaiters L ø 4 mm GMP.3K.40.65PER GMP.3K.40.65PEN GMF.3K.40.56PEV GMF.3K.40.56PEN Colour red black green black Dimension L (mm) model 8 Material: PVC
9 BRR Spring loaded dust cap for EDW and EBW N ø A L Dimensions (mm) A B C L M N B ø C M BRR.3K.00.PZSG Note: On request, this cap is available in black. If so replace the last letter «G» of the part number by «N». Material: Polyoxymethylene (POM) grey (or black) Patch panels PB Patch panel U panel with one row of 6 or 0 plugs or sockets (receptacles) of the 3K.93C Series. P B G. 3 K. 9 3 C. M W Ref. Colour Ref. Front side connection Ref. ø (mm) Nb of connectors C G N T beige grey black nat. anod. MW EW BW Plug FMW Socket (receptacle) PEW Socket (receptacle) PBW to to to to assembly MFP assembly Assembly cable with one straight plug () and one straight socket (receptacle) (), both complete with GMF/GMP bend relief with cap. + GMF + GMP type type MFP.3K.93C.09M05 MFP.3K.93C.09M050 MFP.3K.93C.09M00 MFP.3K.93C.09M00 5 meter length 50 meter length 00 meter length 00 meter length SM SM SM SM MFP.3K.93C.0M05 MFP.3K.93C.0M050 MFP.3K.93C.0M00 MFP.3K.93C.0M00 5 meter length 50 meter length 00 meter length 00 meter length SM--5 SM--5 SM--5 SM--5 type MFP.3K.93C.60M05 MFP.3K.93C.60M050 MFP.3K.93C.60M00 MFP.3K.93C.60M00 5 meter length 50 meter length 00 meter length 00 meter length SM SM SM SM Panel cut-outs L ) Models Dimensions (mm) A B D L L ø A B L ø D (4x) FMW, FXW EBW EDW ENW, PEW PBW.6 3. or M or M or M or M Note: ) Minimum distance between two neighbouring components. 9
10 Tooling DRV Complete workstation for fibre optic contact Contact type DRV.9.CF.PN F Note: other tools such as polishing machine and optical test instrument are also necessary. DRV.9.CF.PN DPE K DCS.9.F.3LA WST.FR.0.VA WST.FR.0.VA DCC.9.3.5LA DCP.9.03.TN Standard F contact termination workstation Crimping tool for fibre optic contact Epoxy curing jig Epoxy curing oven (0 V) Epoxy curing oven (0 V) Extractor for fibre optic contact (assembly house) Spanner for tightening collet nut DPD K DPC.9.70.V DPC.9.0.A DCC.9.3.5LA DCF LT DCF LT FFS.F.BA.EZZ Crimping tool for screen crimping on and Manual crimping tool (signal contacts ø 0.9) Manual crimping tool (power contacts ø.3) Extraction tool, crimp cont. ø.3 (thumb operated model) Extraction tool, crimp cont. ø 0.9 (automatic model) Extraction tool, crimp cont. ø.3 (automatic model) Dummy ferrule for polishing DCS.3K.75.7LN puller The LEMO cable puller, is a pull through tool that allows passing the cable through narrow sections and protects the optical fibre during installation. UW Parts for field repair with pre-terminated F contact (Repair kit for plug) Content part number Quantity.3K.93C.ZLMC96W EGW.3K.444.EL EGG.3B.660.ZZM FGW.3K.565.ZZC PST.F.BA.LCE0 FGW.3K.46.ZZA FFS.3K.30.LNV FFS.3K.60.DN GDA VK GMA CN Insulator for plug Contact for signal Contact for power Pre-terminated F contact Anchor with screws Earthing body with o-ring Crimp ring O-ring for backshell Protection sleeve (Repair kit for socket/receptacle) Content part number Quantity.3K.93C.ZLCC96W FGW.3K.344.EL FGG.3B.560.ZZC EGW.3K.666.ZZM FFT.F.BA.LCE0 FGW.3K.46.ZZA FFS.3K.30.LNV FFS.3K.60.DN GDA VK GMA CN Insulator for socket (recep.) Contact for signal Contact for power Pre-terminated F contact Anchor with screws Earthing body with o-ring Crimp ring O-ring for backshell Protection sleeve 0
11 Tooling for field termination DCE BVC DCE BVM DCE.9.33.BVCW WST.OU.0.0PN DPD K DPD K Positioner for signal ) (male), 0.9 mm Positioner for signal ) (female), 0.9 mm Positioner for power ) (male and female),.3 mm Fibre cleaver for pre-terminated contact Crimping tool for cable ( and ) Crimping tool for cable 3 ( and ) DPC.9.70.V DPC.9.0.A DCP.9.03.TN WST.PN.0.3CR Manual crimping tool (signal contacts ø 0.9) Manual crimping tool (power contacts ø.3) Spanner for tightening collet nut Primary coat stripper Note: ) These positioners are suitable for use with both manual and pneumatic crimping tools according to the MIL-C-50/7-0 standard. ) These turrets can be used with manual crimping tool according to MIL-C-50/-0 standard. Power contacts are special with an oversized crimp barrel. Positioner for signal contacts Manual crimping tool Positioner for power contacts Fibre cleaver Crimping tool for screen Primary coat stripper Maintenance tools DCS.9.F3.LA Cleaning tool F contact WST.KI.5.34 Cleaning kit F contact Used for maintenance cleaning. The tool is made with a sponge alcohol reservoir (supplied empty). 6 dry cotton buds are included. The threaded end allows extraction/reinstallation of the F contact alignment device. Fibre optic cleaning kit of cotton buds, dry and being soaked in IPA (Isopropyl Alcohol) used for cleaning the fibre optic contacts. DCS.F.035.PN Alignment device tool DCT.F.5.PA Fibre Optic ferrule cleaner Simple tool with two threaded end for installation/extraction of the F contact alignment device. For use with WST.KI.5.34 kit above. This cleaning tool comes with a bush for different cleaning configurations. More than 500 cleaning per cleaner. This cleaner is for on-site purposes only and should not replace regular maintenance cleaning with cotton buds and alcohol. WST.FB.CI.0US Video inspection viewer DCS.F.N0.PA Fibre Optic one-click cleaner A portable fibre optic viewer for F contact consisting of handset probe, LCD display, ferrule tips for LEMO contacts & software & United States - AC power supply all in a rugged case. European power supply version (WST.FB.CI.0EU). An optional USB capture device is also available (Part number: WST.FB.CI.00USB) Insert the one-click cleaner into the insulator and push until an audible click is heard. The cleaner uses a mechanical push action to advance an optical grade cleaning tape. More than 500 cleaning per cleaner. Product includes special LEMO F ferrule adaptor.
12 LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 8 - P.O. Box 94 - CH-04 Ecublens Tel. (+4 ) Fax (+4 ) info@lemo.com LEMO SUBSIDIARIES AUSTRIA LEMO Elektronik GesmbH Lemböckgasse 49/E Wien Tel: (+43 ) Fax:(+43 ) sales@lemo.at CHINA LEMO Trading (Shanghai) Co., Ltd LEMO Electronics (Shanghai) Co., Ltd 5th Floor, Block 6, City of ELITE, 000 Jinhai Road, Pudong Shanghai, China 006 Tel: (+86 ) Fax: (+86 ) cn.sales@lemo.com DENMARK LEMO Denmark A/S Gammel Mosevej Gentofte Tel: (+45) Fax: (+45) info-dk@lemo.com FRANCE LEMO France Sàrl 5/9 Avenue Graham Bell Bâtiment Balthus 4 Bussy Saint Georges Marne la Vallée Cedex 3 Tel: (+33 ) Fax: (+33 ) info-fr@lemo.com GERMANY LEMO Elektronik GmbH Hanns-Schwindt-Str München Tel: (+49 89) Fax: (+49 89) 40 9 info@lemo.de HONG KONG LEMO Hong Kong Ltd Unit 07, /F, Corporation Square, 8 Lam Lok Street, Kowloon Bay, Kowloon - Hong Kong Tel: (+85) Fax: (+85) hk.sales@lemo.com HUNGARY REDEL Elektronika Kft Nagysándor József u. 6-0 Budapest Tel: (+36 ) Fax: (+36 ) redelemo@lemo.hu ITALY LEMO Italia srl Viale Lunigiana 5 05 Milano Tel: (+39 0) Fax: (+39 0) sales.it@lemo.com JAPAN LEMO Japan Ltd 4-0-3, Takaido Higashi, Suginami-ku, Tokyo, Tel: (+8 3) Fax: (+8 3) lemoinfo@lemo.co.jp NETHERLANDS / BELGIUM LEMO Connectors Benelux De Trompet DC Heemskerk Tel. (+3) Fax (+3) info@lemo.nl NORWAY / ICELAND LEMO Norway A/S Stanseveien 6B 0975 Oslo Tel: (+47) Fax: (+47) info-no@lemo.com SINGAPORE LEMO Asia Pte Ltd 4 Leng Kee Road, #06-09 SiS Building Singapore Tel: (+65) Fax: (+65) sg.sales@lemo.com SPAIN / PORTUGAL IBERLEMO S.A. Brasil, 45, 0840 Granollers Barcelona Tel: (+34 93) Fax: (+34 93) info-es@lemo.com Madrid Office Antonio López, 96, 809 Madrid Tel: (+34 9) Fax: (+34 9) SWEDEN / FINLAND LEMO Nordic AB Mariehällsvägen 39A Bromma Tel: (+46 8) Fax: (+46 8) info-se@lemo.com SWITZERLAND LEMO Verkauf AG Grundstrasse B 6343 Rotkreuz Tel: (+4 4) Fax: (+4 4) ch.sales@lemo.com UNITED KINGDOM LEMO UK Ltd -0 North Street Worthing West Sussex, BN DU Tel: ( ) Fax: ( ) lemouk@lemo.com USA LEMO USA Inc P.O. Box 408 Rohnert Park, CA Tel: (+ 707) (+ 800) Fax:(+ 707) info@lemousa.com CAT.HD.LEN.P0606, updated November 0 LEMO DISTRIBUTORS AUSTRALIA, BRAZIL, CANADA, CZECH REPUBLIC, GREECE, INDIA, ISRAEL, NEW ZEALAND, PAKISTAN, POLAND, RUSSIA, SOUTH AFRICA, SOUTH KOREA, TAIWAN, TURKEY, UKRAINE
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