SMARTEYE ColorWise TM. Specialty Application Photoelectric Sensors. True Color Sensor 2-65
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1 2 True Color Sesor Specialty Applicatio Photoelectric Sesors 2-65
2 Specialty Applicatio Photoelectric Sesors 2 The SMARTEYE COLORWISE TM True Color Sesor is the most feature packed color sesor available. Desiged to work as well as a istrumet or spectrometer, this sesor ca solve the most difficult color applicatios at higher speeds tha color cameras or the closest priced competitive product. The 4 Chael Moitor provides a visual cofirmatio of performace without havig to switch chael selectios or touch the sesor i ay way. Providig a choice i speed versus resolutio, the SMARTEYE COLORWISE TM puts the cotrols of the performace of the sesor i the hads of the operator; allowig for more applicatio solutios, ad removig the limits that either speed or resolutio aloe ca offer. With cotrol over Tolerace, Light Itesity, Output Cofiguratio (NPN or PNP), Timers, Iput Cofiguratio (Edge or Gate), the SMARTEYE COLORWISE TM provides a tailored ad customized solutio for the most difficult color sortig, or ispectio problems facig today's packagig ad productio lies. The SMARTEYE COLORWISE TM also comes equipped with 4 digital ad 3 aalog outputs that ot oly help to sort products by color, but ca determie specific color sigatures as well. The SMARTEYE COLORWISE TM True Color Sesor from Tri-Troics : The Wisest choice you ca make! Features 4-Digital Outputs (NPN or PNP) 4-Chael Moitor for at-a-glace performace evaluatio 3-Aalog Outputs (XYZ or xyy); 0 to 5 VDC Adjustable Tolerace for each chael Adjustable Timers for each chael: Oe Shot; O Delay; Off Delay; Latch 14-Pi 6" pigtail 1/4-tur lockig coector or cable versio Adjustable LED light itesity Select high speed versus high resolutio (CW-1 model oly) Short rage ad log rage models available Remote Color Capture Butto Lockout Beefits Flexible ad covertible for may differet color applicatios Useful for color sortig ad color verificatio applicatios all i oe sesor No-touch setup via remote color capture wire (selectable iput; NPN/Negative or PNP/Positive) Reduce cost ad speed costraits of color cameras or spectrometers Quick digital chageover Tamperproof with butto lockout feature Applicatios Automotive - Trim Color Assembly, Carpet ad Mat matchig, Pait Verificatio Textile - Color Verificatio, Die Quality Cotrol Bottle Idustry - Color Sortig, Color Verificatio, Quality Ispectio Food Idustry - Cookig Time Cotrol, Quality Ispectio/Cotrol Graphic Art - Color Verificatio, Quality Cotrol, Missig Color Detectio ttco.com
3 Applicatios SMARTEYE ColorWiseTM Color Sortig 2 Specialty Applicatio Photoelectric Sesors Sort items by color. Separate grouped items by color. Color Verificatio for Quality Ispectio EJECTOR Verify proper shade of color. Ispect for missig colors. Color Process Cotrol Guaratee uiform cookig for efficiet process. Cotrol eergy usage via color process cotrol. 2-67
4 Features Specialty Applicatio Photoelectric Sesors 2 Color Capture (CAPT) Setup o target color with a simple push of a butto. Four idividual digital chaels. Four Chael Color Moitor (CH-X) At-a-glace visual cofirmatio of real time performace for all four chaels. Bargraph idicates quality of color match o each chael. Tolerace Adjustmet Precise adjustmet of tolerace levels for each of the four chaels provides a wide rage of resolutio capabilities. Color (C) or Color + Itesity (CI) The ability to select betwee Color ad Color + Itesity provides the ability to differetiate betwee slight color differeces, or shade-to-shade chages. Output Mode Select LO for output ON for a color match; DO for output OFF for o color match; ad MUTE to de-select chael moitor ad disable output. Speed versus Resolutio Select Uspd - Ultra High Speed (75µs); HSpd - High Speed (150µs); or HRes -High Resolutio (300µs). Note: This feature available o CW-1 models oly. Light Itesity Adjust Light Itesity (L100) i System Parameter from L10, dimmest to L100, brightest. Useful whe mechaical restrictios limit sesor positio or distace. Timer Timer available for each of the four chaels: Toff = No Timer; OffD = Off Delay; OD = O Delay; Shot = Oe Shot; Ltch = Latch. Adjustable from 1ms to 9999ms. Remote Capture Pulse the Remote Capture wire to Negative or Positive, depedet upo the IN> settig, NPN or PNP, respectively. Note: Each pulse o for 40ms to 400ms. The time betwee pulses is 40ms to 400ms. Sigal Stregth Moitor Displays the total sigal stregth as a umber from 0 (low) to 100 (high). This feature is useful i determiig whe too much or too little light is beig received. Useful for setup i determiig sesor positio. Iput (Gate or Edge) Provides a widow of time to detect/capture the target color, allowig for ispectio of color at the proper space ad time durig cotiuous product flow ad ormal productio lie speeds. Coectios Available with stadard 6', 14 wire cable; or optioal 6" pigtail, 14 pi, 1/4-tur lockig coector. Matig cable model #BCC-6. Moutig Optios Through-hole or available bracket moutig. ALPHANUMERIC DISPLAY 1. 4-Chael Color Moitor for "At-A-Glace" performace feedback 2. Alphaumeric display of available optios OUTPUT INDICATORS LED's for CH1 through CH4 ON whe outputs are ON SELECT 1. Select sub meu 2. Iitiate color capture 3. Alter system parameters 4. Alter umeric values 5. Chage from Chael Moitor to Sigal Stregth display NEXT Advace through meu optios Note: If ay output idicators (CH1 - CH4) blik, output is shorted or overloaded ttco.com
5 Special Features Aalog XYZ ad xyy The ColorWise has three aalog output wires that operate together i oe of two modes, XYZ or xyy as set i the System Parameters meu. I the XYZ mode, the sesor provides a RGB type output. The X, Y ad Z output wires represet the itesity of the red, gree ad blue compoets of the target color as a 0-5 VDC sigal. I the xyy mode, the sesor provides a output that separates color from itesity. The x ad y sigals act as (x,y) coordiates to give a idicatio of color while the magitude of the Y sigal gives a idicatio of sigal itesity or color brightess. Output sigals i xyy mode are also give as 0-5 VDC o each wire. Remote Capture Pulse the Remote Capture wire to Negative or Positive, depedet upo IN> settig; NPN or PNP, respectively. NOTE: Each pulse o for 40ms to 400ms. The idle time betwee pulses is 40ms to 400ms p The ColorWise aalog outputs ca easily be evaluated by a PLC for use i process cotrol, ispectio, sortig ad other applicatios. For more iformatio o the XYZ ad xyy Color Space ad defiitios, go to: Gate Iput The Gate Iput Wire ca be used with or without the Latch Timer fuctio. Useful for resettig the latch, gatig or triggerig the sesor at a specific time ad locatio o the target, ad for widowig the sesor to igore other targets or objects that may come ito view which should be igored. The Iput ca be cofigured for either a NPN/Negative, or a PNP/Positive sigal. FUNCTIONALITY - LATCH DISABLED GATE MODE OR EDGE MODE SET IN SYSTEM MENU WIRE CH 1 DETECT CH 2 DETECT CH 3 DETECT CH 4 DETECT CH 1 OUTPUT CH 2 OUTPUT GATE MODE (ALL CHANNELS SHOWN) ACTIVE (DETECT MUTED) COLOR DETECTED IDLE (DETECT ACTIVE) CH 3 OUTPUT (OFF DELAY) CH 4 OUTPUT NOTE: Output ca exted beyod idle to active trasitio for off-delay & oe shot. OR CH X DETECT WIRE (T OFF) (ON DELAY) (OFF DELAY) (ONE SHOT) COLOR DETECTED IDLE EDGE MODE (SINGLE CHANNEL SHOWN) ACTIVE NOTE: DEFAULT STATE OF LINE IS RELEASE (OUTPUTS ARE ACTIVE) NOTE: IN EDGE MODE: 1. SAMPLE ON TRANSITION TO ACTIVE 2. RESET OUTPUT ON TRANSITION TO IDLE 2 Specialty Applicatio Photoelectric Sesors WIRE ACTIVE (DETECT MUTED) COLOR DETECTED FUNCTIONALITY - LATCH ENABLED GATE MODE OR EDGE MODE SET IN SYSTEM MENU GATE MODE (ALL CHANNELS SHOWN) IDLE (DETECT ACTIVE) COLOR DETECTED EDGE MODE (SINGLE CHANNEL SHOWN) CH 1 DETECT CH 2 DETECT CH 3 DETECT CH 4 DETECT OR CH X DETECT WIRE IDLE ACTIVE CH 1 OUTPUT CH 2 OUTPUT (NOTE: LATCH TURNED ON) CH 3 OUTPUT CH 4 OUTPUT (LATCH) NOTE: DEFAULT STATE OF LINE IS RELEASE (OUTPUTS ARE ACTIVE) 2-69
6 ColorWise Rage Guidelie Specialty Applicatio Photoelectric Sesors i. / 2mm 0.20 i. / 5mm 0.39 i. / 10mm 0.59 i. / 15mm 0.79 i. / 20mm 0.98 i. / 25mm Distace Log Rage Guidelie (CW-2) The log rage models should be used whe distace to the target exceeds the rage of the short rage model, the physical or mechaical costraits require a loger rage, or the product eeds a larger spot of light for averagig, as i applicatios such as textile, food, or graiy products or surfaces i. / 6.00mm 0.22 i. / 5.50mm 0.20 i. / 5.00mm 0.19 i. / 4.75mm 0.23 i. / 5.75mm 0.31 i. / 7.75mm Spot Size The log rage model provides a wide rage of focal distaces, with a large beam to view over surfaces that require more color averagig over may differet substrate surface textures. Distace 2 i. / 51mm 6 i. / 152mm Short Rage Guidelie (CW-1) The short rage versio is useful whe the color is cosistet across the etire product: whe product is small; whe the target is a color registratio mark; or whe the target is a specific color o a label. Applicatios that may be solved with the short rage models are cap color, registratio marks, label orietatio, pharmaceutical color codig, tote sortig, etc. The short rage versio allows for a selectio of speed versus resolutio to resolve high speed color applicatios as well as low levels of color shade chages. Spot Size 0.75 i. / 19mm 1.25 i. / 32mm 10 i. / 254mm i. / 41mm 12 i. / 305mm i. / 48mm 16 i. / 406mm i. / 60mm ttco.com
7 How to Specify 1. Select Sesor: True Color Sesor 2. Select Cable: Blak = 6 foot (1.8m), 14 coductor, 28AWG Cable C = 6 ich (152mm) pigtail with 14-pi, 1/4-tur lockig coector 3. Select Model: -1 = Short Rage -2 = Log Rage 4. Select Les Material: Blak = Acrylic G = Glass Hardware & Accessories Extesio Cable ad Bracket Selectio Guide XMB-1L Left-had Uiversal Moutig Bracket XMB-1R Right-had Uiversal Moutig Bracket XMB-2 Frot-mout Moutig Bracket SEB-4 Stailess Steel Vertical Moutig Bracket BCC-6 6-ft. (1.8m), 14-pi, twist-lock Coector Cable Example: CW C -1 G True Color Sesor Blak = 6 Cable (1.8m) C = 14-Pi Pigtail Coector 6" (152mm) Model Type -1 = Short Rage -2 = Log Rage Les Material Blak = Acrylic G = Glass XMB-1L Left XMB-1R Right 2 Specialty Applicatio Photoelectric Sesors XMB-2 Frot Mout BCC-6 Sesor Cable, 6 foot. (1.8m) SEB-4 Stailess Steel Moutig Bracket 2-71
8 Specificatios Specialty Applicatio Photoelectric Sesors 2 SUPPLY VOLTAGE 12 to 24 VDC Polarity Protected Iteded for use i Class 2 circuits CURRENT REQUIREMENTS CW-1: 110mA@12VDC, 80mA@24VDC CW-2: 140mA@12VDC, 85mA@24VDC PERFORMANCE CW-1: Effective Resolutio: Mi. 12 bit, Max. 16 bit CW-2: Effective Resolutio: 14 bit OPTICAL CHARACTERISTICS Light emitter: White LED Optical axis: CW-1: Coaxial; CW-2: Coverget Receivig spectrum: 400m to 700m DIGITAL OUTPUTS Four (4) selectable NPN or PNP ope collector outputs 75mA capacity Short circuit & trasiet voltage protected Residual voltage: NPN, 1.35 max.; PNP, 2.05 max. ANALOG OUTPUTS Three outputs: Selectable as XYZ for color differetiatio (RGB equivalet) or xyy for color + itesity differetiatio 0-5 VDC +/-1% 10 bit resolutio Max load per chael: 2k OHMS Trasiet Suppressio OUTPUT SELECTION LO (Light O or Color Match) DO (Dark O or No-Match) Mute (Chael Off) Coectios ad Dimesios CWx-1x (Short Rage) CWx-2x (Log Rage) REMOTE CAPTURE INPUT Iput time: 25ms (ON) / 25ms (OFF) miimum Selectable (sikig or sourcig) Cotact or solid-state iput 1mA Trasiet suppressio Selectable NPN/Sikig or PNP/Sourcig Selectable EDGE or GATE trigger for latch reset or ihibit for widowig Cotact or solid-state iput 1mA Trasiet suppressio TIMER O delay, off delay, oe shot, ad latch Duratio: 1mS to 10 secods +/-1% DETECTION MODE Color or color + itesity ALPHANUMERIC DISPLAY 4-Chael Color Moitor for "At-A- Glace" Performace Feedback Alphaumeric Display for Available Optios RESPONSE TIME Color-to-color: CW-1: 75µs (Uspd), 150µs (Hspd), ad 300µs (Hres); CW-2: 600µs Shade-to-shade: CW-1: 100µs (Uspd), 200µs (Hspd), ad 800µs (Hres); CW-2: 800µs DIAGNOSTIC INDICATORS Output Idicator (Amber) CH 1 through CH 4 Four Character Alphaumeric Display (Gree) AMBIENT LIGHT IMMUNITY Respods to sesor s pulsed modulated light source immue to most ambiet light icludig idirect sulight (2) (1) (1) POS CH 1 CH 2 Brow Black W hite HUMAN INTERFACE Pushbutto cotrol: Select, Next AMBIENT TEMPERATURE -5 C to 55 C (23 F to 131 F) No ice, frost, or foggig allowed STORAGE TEMPERATURE 5 C to 90 C (41 F to 104 F) RELATIVE HUMIDITY 35% to 85% VIBRATION 10 to 55 Hz, 0.5mm, 30 miutes each axis SHOCK Half-sie wave, 30g, 1µs 6 times 3 axis CERTIFICATIONS CE - Complies with IEC editio UL & CUL listed; CCN NRKH & NRKH7 LENS MATERIAL Acrylic or glass RUGGED CONSTRUCTION Chemical resistat, high impact polycarboate housig Waterproof ratigs: NEMA 4, IP65. RoHS Compliat Product subject to chage without otice TO 24 VDC REMOTE CAPTURE GATE Pik Violet Rear Door Made of Smoked Clear Polycarboate Plastic 2X Side Label Area CWx-2x (Log Rage) CWx-1x (Short Rage) Exteded 22 Widow Is Exclusive To Short Rage ColorW ise Models (2) (1) (1) CH 3 CH 4 NEG Gray Orage Blue CHANNEL MONITOR CH1 CH2 CH3 SELECT CH ANALOG X ANALOG x ANALOG Y ANALOG y ANALOG Z ANALOG Y N/C Red/White Gree/White Blue/White Gree/Black NEXT N/C N/C Red/Black Pik/Black SEB-4 Moutig Bracket with Hardware 6' Cable For Cabled Models (1) - NPN (SINKING) OUTPUT TERMINATED TO POSITIVE PNP (SOURCING) OUTPUT TERMINATED TO NEGATIVE (2) - NPN (SINKING) INPUT ACTIVATED BY CONNECTING TO NEGATIVE PNP (SOURCING) INPUT ACTIVATED BY CONNECTING TO POSITIVE For coector models use: BCC-6-6 ft. 14 Wire Cable with ¼ Tur Lockig Coector ttco.com
ttco.com
ttco.com 800-237-0946 813-886-4000 The SMARTEYE COLORWISE TM True Color Sesor is the most feature packed color sesor available. Desiged to work as well as a istrumet or spectrometer, this sesor ca solve
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