CSI 2130 Machinery Health Analyzer

Transcription

1 V Machiery Health Maagemet CSI 2130 Machiery Health Aalyzer Data collectio, vibratio aalysis, aligmet ad balacig i a sigle uit Compact, rugged desig holds up to ay plat eviromet Ituitive operatio shortes the learig curve for faster implemetatio Itelliget desig speeds operatio to maximize productivity Embedded itelligece ulocks powerful techology solutios Modular format offers a clear expasio path to protect your ivestmet The Route applicatio i the CSI 2130 uses pre-defied settigs to provide istat feedback about machiery health i a easy-to-read color bar graph. Overview Maiteace departmets today are asked to ru with fewer staff ad smaller budgets tha ever before. I this do-more-with-less eviromet, maiteace persoel ca't afford to cotiuously chase the ext breakdow. They eed to quickly ad accurately idetify developig faults ad the get to the root cause of the machiery problem so that it ca be fixed oce ad for all. A effective techology solutio must be simple to operate - reducig traiig requiremets - while providig fast actioable iformatio to prioritize maiteace activities. Emerso developed the CSI 2130 Machiery Health Aalyzer with these requiremets i mid.

2 The CSI 2130 stads aloe as the fastest ad most powerful vibratio data collector, but its capabilities also iclude: Advaced vibratio aalysis Cross Chael Aalysis Trasiet Aalysis Dyamic balacig Laser shaft aligmet Motor Moitorig Routie data ad corrective maiteace jobs ca be uploaded to the compaio AMS Suite: Machiery Health Maager software for aalysis ad reportig. Coditio alarms ca geerate alerts i Emerso s PlatWeb digital architecture, which ca be viewed via the AMS Suite: Asset Portal. AMS Asset Portal provides a sigle, uified view of predictive maiteace ad equipmet performace o the mechaical equipmet, electrical systems, process equipmet ad itelliget field devices i your facility. Complex data from vibratio sigals is codesed ito machiery health iformatio ad preseted i a easy-to-uderstad bar graph format. Details are available at the push of a butto. Fastest Route Data Collectio As show below, data collectio time ca be reduced by as much as 70% compared to the CSI 2120, ad eve more whe compared to other istrumets. Faster data collectio traslates ito more machies beig moitored ad more time dedicated to the importat task of machiery aalysis. Sigle ad Dual Chael The CSI 2130 is available with either oe or two chaels of vibratio aalysis. The two chael versio ot oly eables advaced aalysis optios it also brigs sigificat efficiecy improvemets. Emerso's pateted dual chael data collectio techique slashes measuremet time by a additioal 20% to 45%. This icrease i productivity frequetly justifies the ivestmet withi the first year. Page 2

3 Machiery Health Maagemet Portable ad Durable The physical attributes of this uit make it ideal for field work i a wide variety of idustrial applicatios. Sice its release i Jauary 2003, the CSI 2130 has established itself as the premiere istrumet for vibratio aalysis thaks to a impressive list of capabilities: Large Color Display: backlit VGA display for use aywhere. Small ad Lightweight: easily carried o log routes I-Field Reports: color-coded alarm report for each poit. Idustrial Desig: IP-65 rated with optioal safety ratig. Easy Operatio The CSI 2130 is desiged to be easy to use, so oly miimal traiig is required for effective operatio. More tha just collectig data, the aalyzer coverts data ito actioable iformatio about machiery health. For example, it ca automatically distiguish betwee imbalace ad a bearig fault. The user is istatly otified about the ature of developig faults at the time of measuremet, so that he ca focus his attetio o critical machie issues immediately. Embedded Itelligece The ability to perform additioal tests at the machie site trasforms simple data collectio ito The full VGA scree displays stadard ad PeakVue TM data at the same time. The PeakVue plot (bottom right) provides clear idicatio of a rollig elemet bearig fault that is ot visible at all i the stadard readig (bottom left). a effective machiery health program. I today s demadig work eviromet, however, it is difficult to fid the time to acquire these skills. That s why Emerso developed ad pateted the Aalysis Expert as a itegral part of the CSI Embedded diagostics eable eve a ovice user to coduct sophisticated tests with the touch of a butto. The bottom lie impact is that users ca quickly haress the full power of the CSI 2130 i the field. Bearig ad Gear Aalysis Detectig imbalace or misaligmet is easy with ay istrumet, but the CSI 2130 makes child s play out of detectig developig faults o bearigs ad gears as well. Emerso's pateted PeakVue processig applies digital techology to detect stress waves - the earliest sig of bearig ad gear wear. I compariso, demodulatio ad other aalog techologies typically ca ot detect such faults util much later ad sometimes ot at all. PeakVue processig ot oly offers the earliest warig of developig faults; it also provides a idicatio of severity. Measuremets ca be reliably treded to determie the optimal timig for maiteace. With PeakVue, machiery faults are clearly visible i the waveform, opeig up importat ew optios for fault detectio ad diagosis. Page 3

4 Filtered orbits ca be displayed ad trasferred back to the software. Orbits provide iformatio about the health of sleeve bearig machies. Full Spectrum of Measuremet Aother uique feature of the CSI 2130 is its exceptioal frequecy rage. Usig Emerso's pateted Slow Speed Techology (SST), the aalyzer ca accurately measure sigals o critical low speed equipmet that would be out of rage for other vibratio aalyzers. O the other ed of the spectrum, the CSI 2130 also boasts the highest frequecy rage available. It ca measure sigals up to 80,000 Hz, which is importat for accurate diagosis of cetrifugal compressors ad other high speed machiery. Variable Speed Aalysis Variable speed aalysis is essetial to ay effective machiery health program because most critical pieces of equipmet must be operated at varyig speeds to accommodate the chagig productio demads. While most vibratio systems do ot take variable speed ito accout durig data collectio, the CSI 2130 automatically adapts all of its diagostic tools to variable turig speeds durig routie data collectio. This provides a accurate evaluatio of developig problems i the field. Add Predictio to Olie Moitorig May olie moitorig systems istalled i plats today serve as othig more tha a shutdow switch i case a catastrophic coditio develops. By feedig the sigals from these systems ito the CSI 2130, it is possible to add predictive capabilities by idetifyig faults before a catastrophe occurs. Orbit plots ca be geerated to idetify problems such as misaligmet ad shaft rubs. Tredig data also provides valuable isight ito developig cracks ad other types of structural faults. Moitorig Trouble Spots The CSI 2130 also serves as a temporary o-lie moitor. It ca automatically acquire ad store data such as the overall vibratio, fault frequecies associated with specific fault types, or eve the complete spectrum over a exteded period of time. With lie power, it is possible to moitor machie health for loger spas up to a moth (e.g. to capture the break-i period for ew equipmet or to esure that a machie with a kow fault ca make it to the ext outage). Page 4

5 Machiery Health Maagemet Capture Machie Shutdows For aalysis of trasiet evets, the CSI 2130 is able to collect a series of 'sapshots' of machie vibratio durig start-up, coastdow or process chages. These spectra ca the be viewed idividually or i a Cascade plot. Correlate Vibratio ad Process Variables Use the dual chael feature of the CSI 2130 to correlate machiery vibratio with process variables. This is accomplished by iputtig the process iformatio as a volt sigal ito oe chael, while moitorig vibratio o the other. Usurpassed Versatility The CSI 2130 icorporates a modular desig so that it ca be cofigured to specifically address your curret situatio. As your eeds evolve, it ca be easily ad affordably expaded to ehace your capabilities while protectig your iitial ivestmet. This versatile uit ca be purchased as a sigle- or dual chael aalyzer with or without route measuremet capability, as a dedicated field balacer, or as a laser aligmet calculator. Put together ay combiatio of capabilities to match your requiremets. Additioal modules are also available for trasiet ad structural aalysis. The Cascade applicatio captures machie vibratio durig start-up, coastdow, or over a exteded period of time. Top half of scree shows spectra idividually; bottom half of scree shows cascade plot. Advaced Cross-Chael Aalysis Stadard data collectio serves as a excellet base for idetifyig developig machiery faults, but ofte times cross-chael aalysis is required to idetify the root cause of the fault. Expad the vibratio aalysis applicatio with the cross chael module to determie the actual movemet of the shaft durig operatio ad to idetify structural faults such as cracks ad resoaces. While the dual-chael CSI 2130 comes stadard with the ability to display orbits for turbo machiery aalysis, the optioal Advaced Cross- Chael applicatio expads these capabilities to iclude impact testig ad other types of cross-chael aalysis. As a further ehacemet, the ODS/Modal applicatio (Operatioal Deflectio Shapes) makes short work out of structural aalysis by automatically cofigurig the required series of crosschael tests. Cross-chael data ca also be aalyzed i the VibPro module of the AMS Machiery Maager applicatio, or exported to specialized ODS/Modal aalysis software. Page 5

6 The program offers a basic mode for simple oe- or two-plae balacig, ad a advaced mode for more complex jobs. Full job documetatio ca be set directly to a priter or stored o a PC usig the UltraMgr module of AMS Machiery Maager. The Advaced Balacig applicatio offers two ew solutios to the challege of field balacig: The Advaced Trasiet applicatio records the vibratio sigature from machie start-up, coast-dow or durig process disruptios for advaced aalysis. Trasiet Aalysis The Advaced Trasiet Aalysis applicatio expads the power of ay sigle or dual chael aalyzer to record the raw vibratio sigal over a prologed period of time for post-processig ad aalysis. This is essetial for diagostics of turbomachiery, start-up ad coast-dow, or machies with short, repetitive duty cycles. This data ca be examied directly o the CSI 2130 Aalyzer or with the VibPro module i AMS Machiery Maager. Field Balacig The Advaced Balacig applicatio trasforms the CSI 2130 ito a powerful field balacer. This applicatio combies advaced techology with simple, straightforward operatio for a fast, effective solutio to your balacig problems. The graphical user iterface automatically guides the user through the balace checklist so that oly miimal traiig is required for effective operatio. Vector Averagig - This techique systematically removes backgroud vibratio that would otherwise cotamiate the calculated solutio. Balacig Watchdog - this pateted techology automatically checks the vibratio data o the machie while the user performs the balace job. The Watchdog is able to idetify ad alert the user to severe structural faults (such as looseess or resoace) that would otherwise make the job difficult or impossible to complete. The user ca take corrective actio to remove the structural fault, balace the rotor, ad leave the machie i reliable operatig coditio. Page 6

7 Machiery Health Maagemet Accessory Optios Speed Detectio Accurate detectio of the shaft turig speed is critical to effective machiery health aalysis. The CSI 430 Laser Speed Sesor provides the idustry-leadig method to determie shaft speed without requirig reflective tape or ay specific markigs o the machie. Applicatios for Advaced Balacig ad Aligmet make it possible to detect ad correct machiery faults with the same uit. Laser Aligmet The Advaced Laser Aligmet applicatio offers a graphicallydrive user iterface ad wireless operatio to quickly ad easily complete aligmet jobs. Emerso's advaced laser system uses built-i dual icliometers to automatically determie the shaft positio, so the user simply rotates the shaft ad the solutio is plotted o the scree. The live move optio the updates the chage i aligmet coditio durig the machie move. Full job documetatio is available usig the UltraMgr module i AMS Machiery Maager. The Laser Aligmet Expasio Pak adds this importat capability to ay CSI 2130 aalyzer. Motor Curret Aalysis Together with the MotorView module i AMS Machiery Maager, the CSI 2130 performs o-itrusive aalysis of the rotor ad stator coditio i iductio motors. This ca be accomplished with a stadard curret clamp or Emerso s pateted flux moitorig. Idustrial Ratigs Desiged for use i idustrial eviromets, the CSI 2130 has received a IP 65 ratig certifyig that it is dust- ad splashwater tight. It is also certified to comply with iteratioal safety stadards i the Uited States, Caada ad Europe for hazardous areas. Triaxial Accelerometer The Model A0643TX is a revolutioary ew triaxial sesor. Usig Emerso's pateted desig, this sesor ca be maget mouted ad still provide high quality readigs i all three directios. Proximity Probe Coectios To measure orbits o a protectio system, use BNC-type cables ad the dual volt adapter. The phase referece ca be iput usig the geeric tach cable. Structural Aalysis For advaced structural aalysis, use a modally-tued hammer. See pages for additioal accessory listigs. Page 7

8 Geeral Specificatios Physical Data Color Display 5.75" x 4.25" (146 mm x 108 mm) Trasflective (for idoor or outdoor use) liquid crystal display, built-i backlight, 640 x 480 pixel Key Pad Oversized, easy to press keys, 12 soft fuctio keys, cotext sesitive help key Height 8" (203 mm) Depth 1.88" (48 mm) Width 10.25" (260 mm) Weight 4.5 lbs (2.04 kg) Operatig Coditios Moisture Sealed eclosure, IP-65 rated Temperature 15 to 113 ºF (-10 to 45 C) Power Supply Battery NiMH Capacity 4.5 amp hours Voltage 7.2 V Battery Life Over 8 hours typical use (loger with backlight off). Data saved i the evet of low battery voltage. Charger Discharge/Fastcharge/Trickle charge "Smart Charger". Also fuctios as a cotiuous power supply. Recharge Time 3 hours Quality Assurace NIST Traceable calibratio. Safety rated versios available, approved to Class I, Divisio II ratig for Groups A,B,C, & D. Performace specificatios for safety rated versio are idetical to stadard model. Aalyze & Route Specificatios Aalysis Experts Iteractive data acquisitio setups for the followig aalysis types: High Frequecy, High Resolutio, Bearig/Gear Fault aalysis, Low Frequecy, Order Trackig, Sychroous Time Averagig, Bump Test (o ad offlie), Coastdow (peak-hold ad peak/phase), Turig Speed Detectio (vibratio ad laser), Rotor Fault Detectio, Cross Chael Phase*, ad Orbit Aalysis*. Data Aalysis Speed: 400 lie / 1000 Hz spectrum 0.14 sec/avg 1600 lie / 1000 Hz spectrum 0.5 sec/avg Aalysis Capabilities: Noise Floor Less tha 0.2 micro-volts per root Hz over 1,000 Hz frequecy rage. PeakVue Built i, with selectable filters Demodulatio Built i, with selectable filters SST Built i Low Frequecy processig Dual-Chael* Fully matched, idepedetly cofigurable. Simultaeous dual chael collectio. Filtered Orbit aalysis. Cross-Chael* Sychroized cross chael Phase ad Coherece (Full Spectrum or Sigle Frequecy) Dyamic Aalysis Overall, Spectra, Waveform, 12 aalysis parameters, 1/3 Octave, A-weightig, Phase, Bode/Nyquist Sigal Rage: Autoragig maitais optimum dyamic rage. 16 bit A/D Coverter has 96 db Dyamic Rage, (coupled with aalog itegratio provides better tha 120 db for typical applicatios). Frequecy Rage 740 rages from DC-10 Hz to DC-80 khz. Low Frequecy Respose DC couplig o o-powered iputs allows flat respose to DC for o-itegrated sigals. Resolutio 1/3 Octave, 100, 200, 400, 800, 1600, 3200, 6,400, 12,800 lies. True Zoom provides effective resolutio of up to 300,000 lies. Averagig Normal, Expoetial, Peak Hold, Order Trackig, Sychroous Time, ad Negative Averagig Number of Averages 5,000 i route mode, 10,000 i Job mode, ulimited i Moitor mode Itegratio Noe, Sigle, Double (Aalog or Digital) Trigger Vibratio level, Pretrigger, Tach, Pretach Ati-Aliasig Filters atteuate all alias compoets to below oise floor. Amplitude Uits Metric or Eglish, acceleratio, velocity, displacemet, or user programmable Frequecy Uits Hz, CPM, Orders Scalig Liear or Log, both X ad Y axes Widows Haig or Uiform Cursor Sigle, Harmoic, Movig Harmoic, Sidebad Memory 80 MB total. 32 MB for programs ad data storage (expadable with off- theshelf Flash RAM cards). 16 MB for operatig system. Sigal Iput Powered Iputs (2 ma, +20 V ICP power supply) +/- 15 V No-Powered Iputs +/- 24 V rage Iput Impedace greater tha 125 k ohms Tach TTL iput, built i coditioig for o TTL sigals, adjustable trigger Pseudo tach Geerates tach pulses for hidde shafts Triaxial Iteral multiplexer for automatic sequecig of triaxial measuremets Output Commuicatio with Host Computer with USB, Etheret, Serial, or able data files *applies to dual chael models Page 8

9 Machiery Health Maagemet Balacig Specificatios Aligmet Specificatios Basic Mode offers: Basic Mode offers: Pre-cofigured jobs for sigle ad two plae balacig Auto sweep (icludes partial sweep) Maual 4 poit Soft foot detectio Thermal growth compesatio Up to 4 plaes Live machie moves Up to 8 sesor iputs Jackshaft applicatios Up to 6 differet speeds Record otes ad observatios Automatic uit coversio Store ad recall jobs Automatic weight splittig Trial weight estimatio Full calculator mode Advaced Mode adds: Special Features: Vector Averagig Elimiates backgroud vibratio Balacig Watchdog Automatically detects secodary machiery faults Graphic User Iterface Provides data stability idicator Displays live imbalace vector Elimiates cofusio about weight placemet Advaced Mode adds: QuickSpec aligmet checker Maual sweep Dual pass mode (ucoupled shafts) Vertical machie aligmet C-face aligmet Straightess measuremet Ehaced soft foot detectio Data averagig Custom machie cofiguratio Custom tolerace values Additioal live move optios Upload jobs to software CSI Laser Heads Commuicatio: Stadard via cables Cableless measuremet Optioal RF (where permitted) Special Features: Dual built-i icliometers Dual axis positio sesors O-board sigal processig Better tha 1 µ precisio Page 9

10 Part Number CSI 2130 Packages: A2130A1 A21301Q A2130A2 A21302Q A8130Z1 A8130Z2 A8130B1 A8130EZ-IN A8130EZ A IN A CU A IN A CU Firmware Applicatios: A2130S0 A2130S2 A2130S3 A2130S4 A2130S5 A2130S7 A2130S8 A2130S9 Descriptio 1-chael CSI 2130 with std accessories 1-chael safety-rated CSI 2130 with std accessories 2-chael CSI 2130 with std accessories 2-chael safety-rated CSI 2130 with std accessories 1-chael vibratio oly with std. accessories 2-chael vibratio oly with std. accessories 1-chael balace oly with std. balace accessories Basic Laser Alig Package with 8215 cabled heads Basic Laser Alig Package with 8215 RF heads Advaced Laser Alig Package with 8215 cabled heads Advaced Laser Alig Package with 8215 RF heads Advaced Laser Alig Package with 8225 cabled heads Advaced Laser Alig Package with 8225 RF heads Route/Aalyze/Cascade applicatios Aalyze applicatio Advaced Aalyze applicatio Advaced Trasiet applicatio ODS/Modal applicatio Advaced Balacig applicatio Basic Laser Aligmet applicatio Advaced Laser Aligmet applicatio Stadard Accessories: D Protective rubber jacket A USB commuicatios cable D had strap - qty 2 D had pad - qty 2 D24933 Shoulder strap for vibratio meters D24892 Hardshell carryig case Power Supply Power Cord Scree protector starter pack - Reorder usig P/N Vibratio Measuremet Accessories: A0760GP Accelerometer A Maget A6121BL Cable, 2-pi MIL to BNC, blue, 4' A6121RD Cable, 2-pi MIL to BNC, red, 4' D24844 Coiled accelerometer cable, 2-pi to Turck, 8' exteded A06280A Dual-chael accel adapter, 25-pi to 2 BNC Balacig Accessory Package: A648 4-chael multiplexer A0404P1 1-20K RPM Ifrared Phototach Kit, icludig: A Phototach power supply A403 - Reflective tape (3 rolls) Phototach cable D24786 Hard shell suitcase Page 10

11 Machiery Health Maagemet Stadard Laser Accessories iclude: D23465 Moutig posts (4) A8211 Super fast smart chargig statio A8AA10 Tape Measure A Direct coect cable Screwdriver D24492 Hard shell suitcase A8AA55 Quick mout brackets & chais (2) - Basic Package oly B Stadard mout brackets (2) - Adv. Package oly B8210-CHN Stadard mout chais (2) - Adv. Package oly Hex ball driver- Adv. packages oly B8100-EXT2 Extesio Blocks (2) - Adv. packages oly A8215C2-PM Pass Mode Cable - RF packages oly B8000RF RF adapter - RF packages oly CSI 430 Laser Speed Sesor Expasio Paks: A1730B1 Balace Expasio Pak for 2130 A8730EZ-IN Basic Laser Expasio Pak - 10x10 mm cabled heads A8730EZ Basic Laser Expasio Pak - 10x10 mm RF heads A IN Adv. Laser Expasio Pak - 10x10 mm cabled heads A CU Adv. Laser Expasio Pak - 10x10 mm RF heads A IN Adv. Laser Expasio Pak - 20x20 mm cabled heads A CU Adv. Laser Expasio Pak - 20x20 mm RF heads Phototachs, Strobes, ad Speed Sesors A0430L3 SpeedVue laser speed sesor package for 2130 A0404B1 404B IR Phototach for 2130 A0404P1 404B IR Phototach for 2130 with exteral power A Computerized strobe light package for 2130 Special Vibratio Sesors A0120LF Low frequecy accel, top coect, 2 pi A0220HF High frequecy accel, top coect, 2 pi A0222H1 60 khz high freq. accel, top coect, stud mout A0222H2 60 khz high freq. accel, top coect, epoxy mout A0623SS SST kit for low frequecy measuremets Triaxial Accelerometer A0643TX Triax accelerometer for CSI 2130 D24826 Moutig pad for A0643TX D25064 Cable for A0643TX Modally-tued Impact Hammer A lb Small Modal Force Hammer A lb Mii-Sledge Modal Force Hammer A lb Sledge Modal Force Hammer Emerso's pateted triaxial sesor with itegral maget Adapters A06290V Dual-chael volt adapter, 25-pi to 2 BNC A06280A Dual-chael accel adapter (Turck coectors) A648 4-chael accelerometer iput multiplexer for 2130 Modal Hammer Page 11

12 Machiery Health Maagemet Curret Clamps A341B A341C A341D Clip-o AC curret clamp (1.0 to 600 Amp AC) Clip-o AC curret clamp (50 ma to 150 Amp AC) Clip-o AC curret clamp (0.05 ma to 1000 Amp AC) Cables D Volts straight cable, BNC to Turck, 4' log D tach cable, 404B coector to blue Turck, 2 m D tach cable, BNC to blue Turck, 4' D SpeedVue cable, LEMO to Turck, 18" log D SpeedVue cable, LEMO to Turck, 6 ft. log D accel/hammer straight cable, BNC to Turck, 6.5' (2m) D SpeedVue cable for 2120A (6 ft. log) Ext. cable for Turck Accel coector, 6' 5" Ext. cable for Turck Accel coector, 19' 8" Ext. cable for Turck tach coector, 6' 5" Ext. cable for Turck tach coector, 19' 8" Curret Clamps Battery Pack D24777 D24974 Battery Pack for A2130A2 Battery Pack for A21302Q Other accessories A0130FS Foldig Desk Stad for CSI Adhesive Scree Protectors (10 pack) D24937 SpeedVue moutig strap for Prited User Maual Note: Descriptios are for illustrative purposes oly. Packages ad part umbers subject to chage without otice. Emerso Process Maagemet Asset Optimizatio Divisio 835 Iovatio Drive Koxville, Teessee T (865) F (865) , Emerso Process Maagemet. The cotets of this publicatio are preseted for iformatioal purposes oly, ad while every effort has bee made to esure their accuracy, they are ot to be costrued as warraties or guaratees, express or implied, regardig the products or services described herei or their use or applicability. All sales are govered by our terms ad coditios, which are available o request. We reserve the right to modify or improve the desigs or specificatios of our products at ay time without otice. All rights reserved. AMS, Machiery Health, PlatWeb, ad PeakVue are marks of oe of the Emerso Process Maagemet group of compaies. The Emerso logo is a trademark ad service mark of Emerso Electric Compay. All other marks are the property of their respective owers.