automatic source-changeover system with 2 devices
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1 MEL GE AC-EC292-1 MEL GE AC-EC292-1 U U U U Masterpat: funtions and harateristis mati soure-hangeover systems Masterpat mati soure-hangeover system Masterpat soure-hangeover systems an be used to implement various onfigurations involving several inoming feeders. The two or three Masterpat iruit breakers or swith-disonnetors used are mehanially interloked to prevent ertain ombinations of operations. All types of Masterpat devies may be fitted (fixed and drawout versions, three-pole and four-pole, different ratings). The devies may be arranged: vertially, i.e. stak-mounted and interonneted by a set of rods; horizontally (two only), i.e. side-by-side and interonneted by a set of ables. An eletrial interlok must be used when the soure hangeover is part of an mati system. Controller mati soure-hangeover system with 2 devies A Masterpat mati sourehangeover system with 2 devies is made up of: 1 - iruit breaker Q onneted to the "ormal" soure; 2 - iruit breaker Q onneted to the "eplaement" soure; - mehanial interloking system by rods or ables; mati ontrol of the system an be provided by adding: 4 - eletrial interloking unit VE; 5 - auxiliaries ontrol plate ACP; 6 - ontroller BA or UA. Eah Masterpat iruit breaker is equipped with: a motor mehanism; a shunt release (MX); a «ready to lose» ontat (PF); a blok of 4 hangeover swithes (F); an additional terminal blok (BS) and a blok of 4 «onneted» position swithes (CE) for soure-hangeover systems made up of drawout breakers. E079 E082 without ontroller 1 2 with ontroller E078 n this ase, the mati ontrol system to initiate hangeovers between the «ormal» and «eplaement» soures under predefined onditions must be provided by the ustomer. ote that we an provide diagrams for the design of various mati ontrol systems for different soures. 1 2 n this ase, onditional hangeovers between the «ormal» and «eplaement» soures are initiated by a Merlin Gerin ontroller. MEL GE 0,5s 0,5s 4 6 BUS / / U = 1 U = MEL GE / / U = 1 U = STP generator 6 5 Merlin Gerin
2 MEL GE AC-EC292-1 MEL GE AC-EC292-1 U U U U mati soure-hangeover system with devies A Masterpat mati sourehangeover system with devies is made up of: 1-2 iruit breakers Q1 and Q2 onneted to the "ormal" soure; 2 - iruit breaker Q onneted to the "eplaement" soure; - mehanial interloking system by rods; for suh appliations (onsult us) mati ontrol of the system an be provided by adding: 4-2 eletrial interloking unit VE; 5 - auxiliaries ontrol plate ACP; 6 - ontroller BA or UA. Eah Masterpat iruit breaker is equipped with: a motor mehanism; a shunt release (MX); a "ready to lose" ontat (PF); a blok of 4 hangeover swithes (F); an additional terminal blok (BS) and a blok of 4 "onneted" position swithes (CE) for soure-hangeover systems made up of drawout breakers. E080 without ontroller n this ase, the mati ontrol system to initiate hangeovers between the «ormal» and «eplaement» soures under predefined onditions must be provided by the ustomer. ote that we an provide diagrams for the design of various mati ontrol systems for different soures. with ontroller (onsult us) E8 MEL GE 0,5s 0,5s / / U = U = MEL GE / U = / U = 1 BUS STP generator n this ase, onditional hangeovers between the "ormal" and "eplaement" soures are initiated by a Merlin Gerin ontroller. Merlin Gerin 7
3 Masterpat: funtions and harateristis mati soure-hangeover systems (ont.) mehanial interlok seletion mehanial interloking by onneting rods for 2 or stak-mounted breakers This involves: 2 or Masterpat iruit breakers and/or swith-disonnetors; an adaptation fixture on the right side of eah breaker; 1 or 2 sets of onneting rods with no-slip adjustments; The various parts are mounted by the user. The hangeover system with interloking by onneting rods is also available in a version whih is fatory mounted on a steel frame. Maximum distane between fixing planes: 900 mm mehanial interloking by ables for 2 side-by-side breakers This involves: 2 Masterpat iruit breakers and/or swith-disonnetors; an adaptation fixture on the right side of eah breaker; a set of ables with no-slip adjustments; The various parts are mounted by the user. Distane between fixing planes: maximum: mm; minimum: breaker height with ar hute over (see pages????). devie ombinations All ombinations are possible: fixed and drawout versions, three-pole and four-pole, different ratings, iruit breakers or swithdisonnetors. All ontrol units an be used on the iruit breakers. assembly and installation The various parts of the Masterpat mati soure-hangeover system are mounted and onneted by the user. o iruit breaker modifiations are required. The wiring diagrams are shown on pages??? to???. The Masterpat mati sourehangeover system may also be supplied fatory-wired and mounted on a metal frame. 8 Merlin Gerin
4 Masterpat: funtions and harateristis mati soure-hangeover systems (ont.) mati ontrol: typial onfigurations The eletrial interloking system and mati ontrol system for multiple soures must be wired by the user. t must be used in onjuntion with the mehanial interloking system. Typial wiring onfigurations are available on request. See examples below. For other onfigurations, onsult us. eessary auxiliaries and aessories To implement the onfigurations below, eah Masterpat iruit breaker must be equipped with: a motor mehanism (MCH); a shunt release (MX); a "ready to lose" ontat (PF); a blok of 4 hangeover swithes (F); an additional terminal blok (BS) and a blok of 4 "onneted" position swithes (CE) for hangeover systems inluding drawout breakers. ption with "lokout after " With this option, the iruit breaker must be reset ally after a trip. E076 power iruit possible ombinations onfiguration type at. o. interloking with 2 breakers Q1 Q Q1 Q2 eletrial interloking 6856 mati ontrol with generator set with permanent "eplaement" soure E077 interloking with breakers 2 "ormal" soures + 1 "eplaement" soure mati ontrol with permanent "eplaement" soure with lokout after without lokout after mati ontrol with generator set with lokout after without lokout after E078 interloking with breakers soures, only one breaker losed eletrial interloking with lokout after without lokout after E079 interloking with breakers 2 soures + 1 oupling eletrial interloking with lokout after without lokout after mati ontrol Merlin Gerin 9
5 AC-EC292-1 AC-EC292-1 AC-EC292-1 AC-EC292-1 Masterpat: funtions and harateristis mati soure-hangeover systems (ont.) ontroller option seletion Used together with the auxiliaries ontrol plate ACP, ontrollers BA and UA initiate the mati hangeover operations aording to the status of the "ormal" and "eplaement" soures. nstallation Two possibilities: mounted diretly on the auxiliaries ontrol plate ACP. mounted on the front of the swithboard. The distane between the ontroller and the auxiliaries ontrol plate must not exeed 2 metres. The interonnetion wiring must be done by the ustomer. BUS E2704 E2705 MEL GE MEL GE MEL GE MEL GE MEL GE U U / / U = 1 U = BUS MEL GE U / U / U = 1 U = STP generator STP generator ustomer onnetion E270 terminal blok and eletrial interloking unit: VE The terminal blok and eletrial interloking unit VE is used to onnet the operating mehanism. Control voltage: 48 to 415 V, 50/60 Hz V 60 Hz. The VE ontrol voltage must be the same as the motor mehanism voltage auxiliaries ontrol plate: ACP The auxiliaries ontrol plate ACP inludes: two iruit breakers supplying and proteting the mati ontrol iruits for the "ormal" and "eplaement" soures. These iruit breakers have an infinite breaking apaity; two relay ontators for the BA or UA ontroller; the terminal blok for onnetion to the ontroller. Power supply: Power is supplied by the "ormal" and "eplaement" soures. The ontrol voltage for the auxiliaries ontrol plate must be the same as for the VE unit and the motor mehanisms. Control voltages 220 to 240 V 50/60 Hz; 80 to 415 V 50/60 Hz V 60 Hz. nstallation: The auxiliaries ontrol plate ACP must be wired to the VE unit by the ustomer. 40 Merlin Gerin
6 ontroller Controller UA ontroller BA UA ompatible iruit breakers All Masterpat iruit breakers 4-position swith mati operation fored operation on "ormal" soure fored operation on "eplaement" soure (both "ormal" and "eplaement" soures off) mati operation monitoring of the "ormal" soure and mati hangeover generator set ontrol load shedding and reonnetion of non-priority iruits hangeover to the "eplaement" soure if one of the phases of the "ormal" phase is absent by opening the iruit breaker supplying the ontroller by pressing the button on the front of the ontroller indiations iruit breaker status indiation on the front of the ontroller: on, off, trip, mati mode indiating ontat mati mode indiating ontrat other funtions voluntary transfer to "eplaement" soure (e.g. energy management ommands) "eplaement" soure voltage ontat: additional of U (not arried out by the ontroller). Transfer to "eplaement" soure only if is positive seletion of type of "ormal" soure (single-phase or three-phase) during peak-tariff periods (energy management ommands), fored operation on "ormal" if "eplaement" soure not operational setting of maximum startup time for the replaement soure power supply ontrol voltages (1) options ommuniation option 220 to 240 V 50/60 Hz 80 to 415 V 50/60 Hz V 60 Hz (1) The same voltage must be used for the ACP plate, the VE unit and the iruit breaker motor mehanisms. f this voltage is the same as the soure voltage, then the ormal and eplaement soures an be used diretly for the power supply. f not, a BC type or equivalent isolation transformer must be used. Merlin Gerin 41
7 Masterpat: funtions and harateristis mati soure-hangeover systems ontroller option seletion (ont.) ontroller BA Controller BA an be used with Masterpat iruit breakers to implement a straightforward mati soure-hangeover system (swithing from one soure to another depending on the presene of voltage U on the "ormal" soure). Eletrial harateristis Power is supplied from the auxiliaries ontrol plate ACP. The same voltage must be used to supply the ACP plate, the VE unit and the iruit breaker motor mehanisms. f this voltage is the same as the soure voltage, the "ormal" and "eplaement" soures an be used diretly for the power supply. f not, a BC type or equivalent isolation transformer must be used. Control voltages 220 to 240 V 50/60 Hz; 80 to 415 V 50/60 Hz V 60 Hz. E0184 MEL GE ompat / masterpat BA matism 220/240 V 50/60 Hz U / FF/ reset U / FF/ t s t1 1 8 s U = s 0.5s U = peration a four-position swith an be used to selet: v mati operation; v fored operation on soure ; v fored operation on soure ; v (both "ormal" and "eplaement" soures off); adjustment of time delays in front: v t1 from 0.1 to 0 seonds; v t2 from 0.1 to 240 seonds; iruit breaker status indiation on the front of the ontroller: on, off, trip; integrated terminal blok for onnetion of the following signals: v inputs: order for voluntary transfer to soure (e.g. energy management ommands), "eplaement" soure voltage ontat: Additional for U (not arried out by the ontroller). Transfer to "eplaement" soure only if is positive, v outputs: indiation of operation in mati mode. Connetion to the terminal blok: see p.xxx. ontroller BA an be ed by opening the iruit breaker on the iruit, thus simulating a failure of U. See detailed transfer steps on page XXX. Front fae of ontroller BA Time delay settings: Q: Masterpat iruit breaker with motor mehanism on ormal soure, Q: Masterpat iruit breaker with motor mehanism on eplaement soure, t1: time delay before Q opens when the voltage U of the ormal soure disappears, t2: time delay before Q opens when the voltage U of the ormal soure is restored. 42 Merlin Gerin
8 4-position swith in "" position 4-position swith in "" position (mati operation) 4-position swith in " " position (fored operation on "ormal" soure) E27107 off Q et Q open E21108 soure E position swith et U présente "" U fail (duration > t1) or voluntary swithing order reeived Q opens reset duration a 1 s Q opens t > 0,5 s end of reset t > 0,5 s Q loses Q loses Q fermé "" Q losed soure soure ation on 4-position swith U present for t > t2 or voluntary swithing order ped Q opens 4-position swith in "" position (fored operation on "eplaement" soure) t > 0,5 s E position swith in "" position and "U" present Q loses Q opens Q losed t > 0,5 s Q loses Q losed soure ation on 4-position swith Merlin Gerin 4
9 Masterpat: funtions and harateristis mati soure-hangeover systems ontroller option seletion (ont.) ontroller UA Controller UA an be used with Masterpat iruit breakers to implement a sourehangeover system offering the following mati funtions: swithing from one soure to another depending on the presene of voltage U on the "ormal" soure; ontrol of an engine generating set; shedding and reonnetion of non-priority iruits; swithing to the "eplaement" soure in the event of a failure on one of the phases of the "ormal" soure. E018 MEL GE ompat / masterpat UA matism 220/240 V 50/60 Hz U / FF/ reset U Front fae of ontroller UA / FF/ STP U = t s U = generator 2 4 t1 1 8 s t 2 15 s Time delay settings: Q: Masterpat iruit breaker with motor mehanism on ormal soure, Q: Masterpat iruit breaker with motor mehanism on eplaement soure, t1: time delay before Q opens when the voltage U of the ormal soure disappears, t2: time delay before Q opens when the voltage U of the ormal soure is restored, t: time delay before Q loses one Q has opened and the load has been shed, t4: time delay before Q loses one Q has opened and the load has been reonneted, t5: time delay for onfirmation of presene of U before ping the generator set. t4 s t2 s Eletrial harateristis Power is supplied from the auxiliaries ontrol plate ACP. The same voltage must be used to supply the ACP plate, the VE unit and the iruit breaker motor mehanisms. f this voltage is the same as the soure voltage, the "ormal" and "eplaement" soures an be used diretly for the power supply. f not, a BC type or equivalent isolation transformer must be used. peration a four-position swith an be used to selet: v mati operation; v fored operation on soure ; v fored operation on soure ; v (iruit breakers open and al operation); adjustment of time delays in front: v t1 from 0.1 to 0 seonds; v t2 from 0.1 to 240 seonds; v t from 0.5 to 0 seonds; v t4 from 0.5 to 0 seonds; v t5 from 60 to 600 seonds; iruit breaker status indiation on the front of the ontroller: on, off, trip; button on the front of the ontroller to hek the transfer from the ormal soure to the "eplaement" soure and the return to the "ormal" soure; Batibus option for ontroller UA A ommuniation funtion an be used to hek the following from a remote loation: status of the iruit breakers (open, losed or trip); voltage presene on the ormal and eplaement soures; presene of an order foring operation on the eplaement soure (e.g. for energy management purposes); values of settings and onfigurations, status of the non-priority iruits (whether subjet to load shedding or not). Control voltages 220 to 240 V 50/60 Hz; 80 to 415 V 50/60 Hz V 60 Hz. integrated terminal blok for onnetion of the following signals: v inputs: order for voluntary transfer to soure (e.g. energy management ommands), "eplaement" soure voltage ontat: Additional for U (not arried out by the ontroller). Transfer to "eplaement" soure only if is positive; v outputs: ontrol of engine generator set, load shedding of non-priority iruits, indiation of operation in mati mode; swithes provide the following funtions: v seletion of the type of "ormal" soure, i.e. single-phase or three-phase; v enable or disable voluntary energy management transfer if the "eplaement" soure is not operational; v seletion of the maximum tolerated starting time for the engine generator set ("eplaement" soure): 120 s or 180 s. n mati mode, this ommuniations option also offers the possibility of remote fored operation on the eplaement soure. 44 Merlin Gerin
10 4-position swith in "" position 4-position swith in "" position (mati operation) 4-position swith in "" position (fored operation on "ormal" soure) E27107 Q and Q open E0185 soure genset off E position swith in "" and U present "" U fails (duration > t1) or voluntary swithing order reeived Q opens and load shedding reset duration a 1 s genset startup t > t4 end of reset U present for t > 120 s or 180 s Q loses Q opens and load shedding Q losed "" t > t soure genset off Q loses ation on 4-position swith Q losed soure genset on 4-position swith in "" position (fored operation on "eplaement" soure) U present for t > t2 or voluntary swithing order ped Q opens and load reonnetion E position swith in "" and U present genset startup t > t4 U present for t > 120 s ou 180 s Q losed Q loses t > t Q opens and load shedding genset remains on U present for t > t5 and no voluntary swithing order reeived Q losed Q loses genset off soure genset on U absent ation on 4-position swith Merlin Gerin 45
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