GB VARIABLE SPEED DRIVES Instruction manual

Transcription

1 GB VARIABLE SPEED DRIVES Insrucion manual LOVATO ELECTRIC S.P.A GORLE (BERGAMO) ITALIA VIA DON E. MAZZA, 12 TEL FAX (Nazionale): FAX (Inernaional): Web VLA1 WARNING! Carefully read he manual before he insallaion or use. This equipmen is o be insalled by qualified personnel, complying o curren sandards, o avoid damages or safey hazards. Before any mainenance operaion on he device, remove all he volages from measuring and supply inpus and shorcircui he CT inpu erminals. The manufacurer canno be held responsible for elecrical safey in case of improper use of he equipmen. Producs illusraed herein are subjec o aleraion and changes wihou prior noice. Technical daa and descripions in he documenaion are accurae, o he bes of our knowledge, bu no liabiliies for errors, omissions or coningencies arising here from are acceped. A circui breaker mus be included in he elecrical insallaion of he building. I mus be insalled close by he equipmen and wihin easy reach of he operaor. I mus be marked as he disconnecing device of he equipmen: IEC /EN Clean he device wih a sof dry cloh; do no use abrasives, liquid deergens or solvens. ATTENTION! Lire aenivemen le manuel avan oue uilisaion e insallaion. Ces appareils doiven êre insallés par un personnel qualifié, conformémen aux normes en vigueur en maière d'insallaions, afin d'évier de causer des dommages à des personnes ou choses. Avan oue inervenion sur l'insrumen, mere les enrées de mesure e d'alimenaion hors ension e cour-circuier les ransformaeurs de couran. Le consruceur n'assume aucune responsabilié quan à la sécurié élecrique en cas d'uilisaion impropre du disposiif. Les produis décris dans ce documen son suscepibles d'évoluer ou de subir des modificaions à n'impore quel momen. Les descripions e caracérisiques echniques du caalogue ne peuven donc avoir aucune valeur conracuelle. Un inerrupeur ou disjonceur doi êre inclus dans l'insallaion élecrique du bâimen. Celui-ci doi se rouver ou près de l'appareil e l'opéraeur doi pouvoir y accéder facilemen. Il doi êre marqué comme le disposiif d'inerrupion de l'appareil : IEC/ EN Neoyer l appareil avec un chiffon doux, ne pas uiliser de produis abrasifs, déergens liquides ou solvans. ATTENZIONE! Leggere aenamene il manuale prima dell uilizzo e l insallazione. Quesi apparecchi devono essere insallai da personale qualificao, nel rispeo delle vigeni normaive impianisiche, allo scopo di eviare danni a persone o cose. Prima di qualsiasi inerveno sullo srumeno, ogliere ensione dagli ingressi di misura e di alimenazione e corocircuiare i rasformaori di correne. Il cosruore non si assume responsabilià in merio alla sicurezza elerica in caso di uilizzo improprio del disposiivo. I prodoi descrii in queso documeno sono susceibili in qualsiasi momeno di evoluzioni o di modifiche. Le descrizioni ed i dai a caalogo non possono perano avere alcun valore conrauale. Un inerruore o disgiunore va compreso nell impiano elerico dell edificio. Esso deve rovarsi in srea vicinanza dell apparecchio ed essere facilmene raggiungibile da pare dell operaore. Deve essere marchiao come il disposiivo di inerruzione dell apparecchio: IEC/ EN Pulire l apparecchio con panno morbido, non usare prodoi abrasivi, deergeni liquidi o solveni. UWAGA! Przed użyciem i insalacją urządzenia należy uważnie przeczyać niniejszą insrukcję. W celu uniknięcia obrażeń osób lub uszkodzenia mienia ego ypu urządzenia muszą być insalowane przez wykwalifikowany personel, zgodnie z obowiązującymi przepisami. Przed rozpoczęciem jakichkolwiek prac na urządzeniu należy odłączyć napięcie od wejść pomiarowych i zasilania oraz zewrzeć zaciski przekładnika prądowego. Producen nie przyjmuje na siebie odpowiedzialności za bezpieczeńswo elekryczne w przypadku niewłaściwego użykowania urządzenia. Produky opisane w niniejszym dokumencie mogą być w każdej chwili udoskonalone lub zmodyfikowane. Opisy oraz dane kaalogowe nie mogą mieć w związku z ym żadnej warości umownej. W insalacji elekrycznej budynku należy uwzględnić przełącznik lub wyłącznik auomayczny. Powinien on znajdować się w bliskim sąsiedzwie urządzenia i być ławo osiągalny przez operaora. Musi być oznaczony jako urządzenie służące do wyłączania urządzenia: IEC/ EN Urządzenie należy czyścić miękką szmaką, nie sosować środkow ściernych, płynnych deergenow lub rozpuszczalnikow. ACHTUNG! Dieses Handbuch vor Gebrauch und Insallaion aufmerksam lesen. Zur Vermeidung von Personen- und Sachschäden dürfen diese Geräe nur von qualifizierem Fachpersonal und uner Befolgung der einschlägigen Vorschrifen insallier werden. Vor jedem Eingriff am Insrumen die Spannungszufuhr zu den Messeingängen rennen und die Sromwandler kurzschlieβen. Bei zweckwidrigem Gebrauch der Vorrichung übernimm der Herseller keine Hafung für die elekrische Sicherhei. Die in dieser Broschüre beschriebenen Produke können jederzei weierenwickel und geänder werden. Die im Kaalog enhalenen Beschreibungen und Daen sind daher unverbindlich und ohne Gewähr. In die elekrische Anlage des Gebäudes is ein Ausschaler oder Trennschaler einzubauen. Dieser muss sich in unmielbarer Nähe des Geräs befinden und vom Bediener leich zugänglich sein. Er muss als Trennvorrichung für das Gerä gekennzeichne sein: IEC/ EN Das Gerä mi einem weichen Tuch reinigen, keine Scheuermiel, Flüssigreiniger oder Lösungsmiel verwenden. ADVERTENCIA Leer aenamene el manual anes de insalar y uilizar el regulador. Ese disposiivo debe ser insalado por personal cualificado conforme a la normaiva de insalación vigene a fin de eviar daños personales o maeriales. Anes de realizar cualquier operación en el disposiivo, desconecar la corriene de las enradas de alimenación y medida, y corocircuiar los ransformadores de corriene. El fabricane no se responsabilizará de la seguridad elécrica en caso de que el disposiivo no se uilice de forma adecuada. Los producos descrios en ese documeno se pueden acualizar o modificar en cualquier momeno. Por consiguiene, las descripciones y los daos écnicos aquí conenidos no ienen valor conracual. La insalación elécrica del edificio debe disponer de un inerrupor o disyunor. Ése debe enconrarse cerca del disposiivo, en un lugar al que el usuario pueda acceder con facilidad. Además, debe llevar el mismo marcado que el inerrupor del disposiivo (IEC/ EN ). Limpiar el disposiivo con un rapo suave; no uilizar producos abrasivos, deergenes líquidos ni disolvenes. UPOZORNĚNÍ Návod se pozorně pročěe, než začnee reguláor insalova a používa. Tao zařízení smí insalova kvalifikovaní pracovníci v souladu s planými předpisy a normami pro předcházení úrazů osob či poškození věcí. Před jakýmkoli zásahem do přísroje odpoje měřicí a napájecí vsupy od napěí a zkrauje ransformáory proudu. Výrobce nenese odpovědnos za elekrickou bezpečnos v případě nevhodného používání reguláoru. Výrobky popsané v omo dokumenu mohou kdykoli projí úpravami či dalším vývojem. Popisy a údaje uvedené v kaalogu nemají proo žádnou smluvní hodnou. Spínač či odpojovač je nuno zabudova do elekrického rozvodu v budově. Musejí bý nainsalované v ěsné blízkosi přísroje a snadno dosupné pracovníku obsluhy. Je nuno ho označi jako vypínací zařízení přísroje: IEC/ EN Přísroj čisěe měkkou uěrkou, nepoužíveje abrazivní produky, ekuá čisidla či rozpoušědla. ПРЕДУПРЕЖДЕНИЕ! Прежде чем приступать к монтажу или эксплуатации устройства, внимательно ознакомьтесь с одержанием настоящего руководства. Во избежание травм или материального ущерба монтаж должен существляться только квалифицированным персоналом в соответствии с действующими нормативами. Перед проведением любых работ по техническому обслуживанию устройства необходимо обесточить все измерительные и питающие входные контакты, а также замкнуть накоротко входные контакты трансформатора тока (ТТ). Производитель не несет ответственность за обеспечение электробезопасности в случае ненадлежащего использования устройства. Изделия, описанные в настоящем документе, в любой момент могут подвергнуться изменениям или усовершенствованиям. Поэтому каталожные данные и описания не могут рассматриваться как действительные с точки зрения контрактов Электрическая сеть здания должна быть оснащена автоматическим выключателем, который должен быть расположен вблизи оборудования в пределах доступа оператора. Автоматический выключатель должен быть промаркирован как отключающее устройство оборудования: IEC /EN Очистку устройства производить с помощью мягкой сухой ткани, без применения абразивных материалов, жидких моющих средств или растворителей. DİKKAT! Monaj ve kullanımdan önce bu el kiabını dikkalice okuyunuz. Bu aparalar kişilere veya nesnelere zarar verme ihimaline karşı yürürlüke olan sisem kurma normlarına göre kalifiye personel arafından mone edilmelidirler Aparaa (cihaz) herhangi bir müdahalede bulunmadan önce ölçüm girişlerindeki gerilimi kesip akım ransformaörlerinede kısa devre yapırınız. Üreici aparaın haalı kullanımından kaynaklanan elekriksel güvenliğe ai sorumluluk kabul emez. Bu dokümanda arif edilen ürünler her an evrimlere veya değişimlere açıkır. Bu sebeple kaalogdaki arif ve değerler herhangi bir bağlayıcı değeri haiz değildir. Binanın elekrik siseminde bir anahar veya şaler bulunmalıdır. Bu anahar veya şaler operaörün kolaylıkla ulaşabileceği yakın bir yerde olmalıdır. Aparaı (cihaz) devreden çıkarma görevi yapan bu anahar veya şalerin markası: IEC/ EN Aparaı (cihaz) sıvı deerjan veya solven kullanarak yumuşak bir bez ile siliniz aşındırıcı emizlik ürünleri kullanmayınız. AVERTIZARE! Ciiţi cu aenţie manualul înaine de insalare sau uilizare. Aces echipamen va fi insala de personal califica, în conformiae cu sandardele acuale, penru a evia deeriorări sau pericolele. Înaine de efecuarea oricărei operaţiuni de înreţinere asupra dispoziivului, îndepăraţi oae ensiunile de la inrările de măsurare şi de alimenare şi scurcircuiaţi bornele de inrare CT. Producăorul nu poae fi considera responsabil penru siguranţa elecrică în caz de uilizare incorecă a echipamenului. Produsele ilusrae în prezenul sun supuse modificărilor şi schimbărilor fără noificare anerioară. Daele ehnice şi descrierile din documenaţie sun precise, în măsura cunoşinţelor noasre, dar nu se accepă nicio răspundere penru erorile, omierile sau evenimenele neprevăzue care apar ca urmare a acesora. Trebuie inclus un disjuncor în insalaţia elecrică a clădirii. Acesa rebuie insala aproape de echipamen şi înr-o zonă uşor accesibilă operaorului. Acesa rebuie marca ca fiind dispoziivul de deconecare al echipamenului: IEC/EN Curăţaţi insrumenul cu un maerial exil moale şi usca; nu uilizaţi subsanţe abrazive, deergenţi lichizi sau solvenţi. 1

2 2 CONTENTS 1 General informaion Read firs hen sar Safey insrucion Basic safey measures Residual hazards Applicaion as direced Mechanical insallaion Dimensions Elecrical insallaion Imporan noes Mains connecion phase mains connecion 230/240V Connecion plan Fusing and erminal daa Conrol connecions Commissioning Imporan noes Operaing inerfaces Keypad Sofware VLBX SW Generae a connecion beween VLA1 and he sofware VLBX SW Parameer seing General noes on parameers Basic variable speed drive seings Basic moor seings Funcion assignmen of he inpus and oupus Frequenly used abbreviaions in he shor keypad designaions of he parameers: Keypad parameer lis Save parameer seings in he memory Save parameer seings wih keypad Diagnosics and faul eliminaion LED saus display Logbook Diagnosics parameer Error hisory buffef Variable speed drive diagnosics Diagnosics of he inpus and oupus Digial inpus and oupus Analog inpus and oupus Process conroller saus Sequencer diagnosic Device idenificaion Device overload monioring (i*) Heasink Temperaure Monioring Life-diagnosis Error configuraion Error rese Keypad error messages Error handling Error ypes Daa handling

3 3 7 Basic seing Mains volage Conrol source selecion Selecion of sepoin source Keypad sepoin defaul seings Saring/sopping performance Saring performance Sopping performance Frequency limis and ramp ime Quick sop Opical device idenificaion Moor conrol Moor daa Manual seing of he moor daa Moor conrol selecion V/f characerisic conrol (VFC) Linear V/f characerisic Square-law V/f characerisic Sensorless vecor conrol (SLVC) Opimisaion of moor conrol V/f volage boos Skip frequencies Opimising he salling behaviour Slip compensaion Oscillaion damping Opimisaion of he conrol loops Opion for opimized moor uning Tuning of he moor and he speed conroller Auomaic moor idenificaion (energized) Auomaic moor calibraion (non-energized) Inverer Characerisics Moor equivalen circui diagram daa Moor conroller seings Curren conroller Field conroller Field weakening conroller Field weakening conroller (advanced) Imax conroller Flying resar conroller SLVC conroller Torque conrol w/ freq. limi Speed conroller Moor roaing direcion Swiching frequency changeover Moor proecion Moor overload monioring (i²*) Curren limis Overcurren monioring Moor phase failure deecion Moor speed monioring Moor orque monioring Configuring he process conroller Basic process conroller seings Process conroller - idle sae and rinse funcion Process conroller idle sae Process conroller rinse funcion

4 4 10 Addiional funcions Device Commands Rese parameers o defaul Saving/loading he parameer seings Device commands for parameer change-over Delee logbook Keypad Keypad language selecion Keypad scaling of speed display Keypad saus display Keypad - Configuraion of R/F and CTRL buon Keypad roaion seup DC braking Example 1: Auomaic DC braking when he moor is sared Example 2: Auomaic DC braking when he moor is sopped Brake energy managemen Sopping he deceleraion ramp funcion generaor Inverer moor brake Load loss deecion Favories Accessing he "Favories" wih he keypad Favories parameer lis (defaul seing) Configuring he "Favories" Parameer change-over Example: Selecive conrol of several moors wih one variable speed drive Holding brake conrol Basic seing "Auomaic" brake mode (auomaic operaion) Brake holding load Brake closing level Manual release of he holding brake Flying resar circui Timeou faul reacion Auomaic resar Firmware download Firmware download wih sofware VLBX SW 02 (Firmware loader) Sequencer Segmen configuraion Sequence configuraion Sequencer basic seings Flexible I/O configuraion Conrol source change-over Example 1: Change-over from erminal conrol o keypad conrol Sar / sop moor Example 1: Sar/sop (1 signal) and reversal Example 2: Quick sop Example 3: Jog forward/jog reverse Example 4: Enable inverer Sepoin change-over Prioriy of he sepoin sources Analog inpu sepoin source Keypad sepoin source Sepoin source of prese sepoins Moor poeniomeer sepoin source (MOP) Sepoin source segmen sepoins Rese error Acivaing DC braking manually Releasing holding brake manually Acivaing ramp 2 manually

5 12.9 Funcion for parameer change-over Example 1: Acivaion via command (only when disabled) Example 2: Acivaion via command (immediaely) Example 3: Acivaion if he selecion is changed (only if he variable speed drive is disabled) Example 4: Acivaion if he selecion is changed (immediaely) Process conroller funcion selecion Sequencer conrol funcion Frequency hreshold for "Frequency hreshold exceeded" rigger Configuraion of digial inpus Configuraion of analog inpus Analog inpu Example 1: Inpu range V seing range Hz Example 2: Inpu range V seing range Hz Example 3: Error deecion Analog inpu 2 Seings for analog inpu 2. Deails Configuraion of digial oupus Relay Digial oupu Configuraion of analog oupus Analog oupu Example 1: Oupu volage V oupu frequency Hz Example 2: Oupu volage V oupu frequency Hz Technical daa Sandards and operaing condiions Proecion of persons and device proecion EMC daa Moor connecion Environmenal condiions Elecrical supply condiions phase mains connecion 230/240 V Raed daa Appendix Operae and parameerise he variable speed drive wih keypad Keypad operaing mode Keypad saus display Funcion of keypad keys in operaing mode Error rese wih keypad Keypad parameerisaion mode Parameer groups Funcion of he keypad keys in he parameerisaion mode Save parameer seings wih keypad Display of saus words on keypad Error codes

6 1 GENERAL INFORMATION 1.1 READ FIRST THEN START WARNING! Read his documenaion horoughly before carrying ou he insallaion and commissioning. Please observe he safey insrucions. 6

7 2 SAFETY INSTRUCTION 2.1 BASIC SAFETY MEASURES Disregarding he following basic safey measures may lead o severe personal injury and damage o maerial asses! The produc mus only be used as direced. mus never be commissioned if hey display signs of damage. mus never be echnically modified mus never be commissioned if hey are no fully mouned. mus never be operaed wihou required covers. Connec/disconnec all pluggable erminals only in deenergised condiion Only remove he produc from he insallaion in he deenergised sae. Insulaio resisance ess beween 24V conrol poenia and PE: According o EN , he maximum es volage mus no exceed 110VDC. Observe all specificaion of he corresponding documenaion supplied. This is he precondiion for safe and rouble-free operaion and for obaining he produc feaures specified. The procedural noes and circui deails described in his documen are only proposals. I is up o he user o check wheher hey can be adaped o he paricular applicaions. LOVATO Elecric does no ake any responsibiliy for he suiabiliy of he procedures and circui proposals described. The produc mus only be used by qualified personnel. IEC or CENELEC HD 384 define he skills of hese persons: They are familiar wih insalling, mouning commissioning, and operaing he produc. They have he corresponding qualificaions for heir work. They know and can apply all regulaion for he prevenion of accidens, direcives and laws applicable a he place of use. Please observe he specific noes in he oher chapers! Noes used: DANGER! This noe refers o an imminen danger which, if no avoided, may resul in deah or serious injury. WARNING! This noe refers o a danger which, if no avoided, may resul in deah or serious injury. CAUTION! This noe refers o a danger which, if no avoided, may resul in minor or moderae injury. NOTICE This noe refers o a danger which, if no avoided, may resul in damage o propery. 2.2 RESIDUAL HAZARDS The user mus ake he residual hazards menioned ino consideraion in he risk assessmen for his/her machine/sysem. If he above is disregarded, his can lead o severe injuries o persons and damage o maerial asses! PRODUCT Observe he warning labels on he produc! ICON DESCRIPTION Elecrosaic sensiive devices Before working on he produc, he saff mus ensure o be free of elecrosaic charge! Dangerous elecrical volage Before working on he produc, check if no volage is applied o he power erminals! Afer mains disconnecion he power erminals carry he hazardous elecrical volage given on he produc! High leakage curren Carry ou fixed insallaion and PE connecion in compliance wih EN or EN ! Ho surface Use personal proecive equipmen or wai uni devices have cooled down! MOTOR If here is a shor circui of wo power ransisors, a residual movemen of up o 180 /number of pole pairs can occur a he moor! (For 4-pole moor: residual movemen max. 180 /2 = 90 ). 2.3 APPLICATION AS DIRECTED The produc mus only be operaed under he operaing condiions prescribed in his documenaion. The produc mees he proecion requiremens of 2014/35/EU: Low-Volage Direcive The produc is no a machine in erms of 2006/42/EC: Machinery Direcive Commissioning or saring he operaion as direced of a machine wih he produc is no permied uni i has been ensured ha he machine mees he regulaion of he EC Direcive 2006/42/EC: Machinery Direcive observe EN Commissioning or saring he operaion as direced is only allowed when here is compliance wih he EMC Direcive 2014/30/EU. The harmonised sandard EN is used for he variable speed drives. The produc is no a household appliance, bu is only designed as componen for commercial or professional use in erms of EN The produc can be used according o he echnical daa if drive sysems have o comply wih caegories according o EN In residenial areas, he produc may cause EMC inerferences. The operaor is responsible for aking inerference suppression measures. 7

8 3 MECHANICAL INSTALLATION 3.1 DIMENSIONS VLA1 02 A240 VLA1 04 A240 VLA1 07 A240 All dimensions in mm 8

9 VLA1 15 A240 VLA1 22 A240 All dimensions in mm 9

10 4 ELECTRICAL INSTALLATION 4.1 IMPORTANT NOTES DANGER! Dangerous elecrical volage Possible consequence: deah or severe injuries All work on he variable speed drives mus only be carried ou in he deenergised sae. Afer swiching off he mains volage, wai for a leas 3 minues before you sar working. 4.2 MAINS CONNECTION PHASE MAINS CONNECTION 230/240V CONNECTION PLAN L1 L2 L3 N PE F1 Q1 3/N/PE AC 400 V 1/N/PE AC 170 V V 45 Hz Hz L1 L2 L3 N PE F1 F2 Q1 3/N/PE AC 208 V V 2/PE AC 170 V V 45 Hz Hz L1 L2 N PE F1 F3 Q1 2/N/PE AC 208 V V 2/PE AC 170 V V 45 Hz Hz Basic I/O +24 V 100 ma +10 V X105 U V W GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 GND 4.4k 4.4k 4.4k 4.4k 10 ma 4.4k X3 X100 L1 L2/N X9 COM NC NO X100 L1 L2/N X100 L1 L2/N AC 240 V 3 A ϑ M 3~ Fig. 1: Wiring example S1 Sar/Sop Fx Fuses ϑ V 1k... 10k Q1 Mains conacor --- Dashed line = op ons S1 10

11 FUSING AND TERMINAL DATA Power kw Cable insallaion in compliance wih EN Laying sysem B2 Operaion wihou mains choke Fuse Characerisic gg/gl or grl Max. raed curren A Circui breaker Characerisic B Max. raed curren A Operaion wih mains choke Fuse Characerisic gg/gl or grl Max. raed curren A Circui breaker Characerisic B Max. raed curren A Earh-leakage circui breaker 30 ma, ype A or B Mains connecion Connecion X100 Connecion ype Screw erminal Min. cable cross-secion mm² 1 Max. cable cross-secion mm² Sripping lengh mm 8 Tighening orque Nm Required ool 0.5 x x 3.5 Moor connecion Connecion X105 Connecion ype Screw erminal Min. cable cross-secion mm² 1 Max. cable cross-secion mm² 2.5 Sripping lengh mm 8 Tighening orque Nm 0.5 Required ool 0.5 x 3.0 PE connecion Connecion PE Connecion ype PE screw Min. cable cross-secion mm² 1 Max. cable cross-secion mm² 6 Sripping lengh mm 10 Tighening orque Nm 1.2 Required ool 0.8 x CONTROL CONNECTIONS Terminal descripion Relay oupu Conrol erminals Connecion X9 X3 Connecion ype pluggable screw erminal Spring erminal Min. cable cross-secion mm² Max. cable cross-secion mm² Sripping lengh mm 6 9 Tighening orque Nm Required ool 0.4 x x

12 5 COMMISSIONING 5.1 IMPORTANT NOTES WARNING! Incorrec wiring can cause unexpeced saes during he commissioning phase. Possible consequence: deah, severe injuries or damage o propery Check he following before swiching on he mains volage: Is he wiring complee and correc? Are here no shor circuis and earh fauls? Is he moor circui configuraion (sar/dela) adaped o he oupu volage of he variable speed drives? Is he moor conneced in-phase (direcion of roaion) Does he "emergency sop" funcion of he enire plan operae correcly?n WARNING! Incorrec seings during commissioning may cause unexpeced and dangerous moor and sysem movemens. Possible consequence: deah, severe injuries or damage o propery Clear hazardous area. Observe safey insrucions and safey clearances. 5.2 OPERATING INTERFACES Commissioning he variable speed drive requires an operaor-process inerface KEYPAD The keypad is an easy means for he local operaion, parameerisaion, and diagnosics of he variable speed drive. The keypad is simply conneced o he diagnosic inerface on he fron of he variable speed drive. The keypad can also be conneced and removed during operaion Deailed informaion on he keypad can be found in he appendix: Operae and parameerise he variable speed drive wih keypad 12

13 5.2.2 SOFTWARE VLBX SW The VLBX SW is a PC sofware ha is especially designed for he commissioning and mainenance of he variable speed drives VLA1 and VLB3 series. i The VLBX SW sofware can be downloaded from Lovao Elecric websie: > Downloads > Sofware & Upgrades > Variable speed drives Sample screensho: GENERATE A CONNECTION BETWEEN VLA1 AND THE SOFTWARE VLBX SW For commissioning he VLA1 variable speed drive wih he sofware VLBX SW is necessary o use he USB module VLAX C02 (o be purchased separaely) and a USB 2.0 cable (A plug on Micro-B plug). For deails abou he connecion and he use of VLBX SW sofware, refer o he echnical manual of he VLBX SW sofware. 13

14 5.3 PARAMETER SETTING As a par of a machine wih a speed-variable drive sysem, he variable speed drive mus be adaped o is drive ask. The adapaion process of he variable speed drive is carried ou by changing parameers. Opionally hese parameers can be accessed by means of he keypad or sofware VLBX SW. i Cerain device commands or seings which migh cause a criical sae of he drive behaviour can only be carried our when he variable speed drive is inhibied GENERAL NOTES ON PARAMETERS Each parameer feaures a 16-bi index as address. Under his address, he parameer is sored in he objec direcory of he variable speed drive. Parameers ha belong ogeher funcionally are combined in a daa se. These parameers are addiionally provided wih an 8-bi subindex. The colon is used as a separaor beween he index and subindex Example: "0x2540:001" There are parameers he seing of which can be changed, and (diagnosic parameers which can only be read. Parameerisaion using he keypad All parameers which can be accessed by means of he keypad are provided wih a "Display code", he firs digi of he display code specifying he group in which he parameer can be found on he keypad. In he documenaion he display code if available is specified in brackes behind he address. Example: "0x2915 (P210.00)". Keypad parameerisaion mode Srucure of he parameer descripions in his documenaion The parameer descripions in his documenaion are srucured in able form. The represenaion disinguishes parameers wih a seing range, ex, selecion lis, and bi-coded display. The defaul seing of parameers wih a wrie access feaure is shown in bold. The display code as well as he shor keypad designaion of he parameer which is limied o 16 characers, are if available shown in brackes. Example: parameers wih a seing range Parameer Name / value range / [defaul seing] Info Index:Subindex Parameer designaion (abbreviaed keypad designaion) Explanaions & noes wih regard o he parameer. (display code) Minimum value... [defaul seing ]... maximum value Opional informaion wih regard o he parameer. Example: parameers wih a selecion lis Parameer Name / value range / [defaul seing] Info Index:Subindex Parameer designaion (abbreviaed keypad designaion) Explanaions & noes wih regard o he parameer. (display code) Opional informaion wih regard o he parameer. Noe: The corresponding selecion number (here 0, 1, or 2) mus be se. Oher values are no permissible. 0 Designaion of selecion 0 Opionally: Explanaions & noes wih regard o he corresponding selecion 1 Designaion of selecion 1 The defaul selecion is shown in bold. 2 Designaion of selecion 2 Example: parameers wih a bi-coded display Parameer Name / value range / [defaul seing] Info Index:Subindex Parameer designaion (abbreviaed keypad designaion) Explanaions & noes wih regard o he parameer. (display code) Opional informaion wih regard o he parameer. Bi 0 Designaion of bi 0 Opionally: Explanaions & noes wih regard o he corresponding bi. Bi 1 Designaion of bi 1 Bi 2 Designaion of bi Bi 15 Designaion of bi 15 14

15 5.3.2 BASIC VARIABLE SPEED DRIVE SETTINGS Check he following basic seings of he variable speed drive and adap hem, if required. Parameer Name / value range / [defaul seing] Info 0x2540:001 Mains seings: Raed mains volage Selecion of he mains volage for acuaing he variable speed drive. (P208.01) (Mains seings: Mains volage) Seing can only be changed if he variable speed drive is inhibied Ve ff Veff Veff Veff 0x2838:001 Sar/sop configuraion: Sar mehod Behaviour afer sar command. (P203.01) (Sar/sop confg: Sar mehod) Seing can only be changed if he variable speed drive is inhibied. 0 Normal Afer sar command, he sandard ramps are acive Acceleraion ime 1 can be se in 0x2917 (P220.00). Deceleraion ime 1 can be se in 0x2918 (P221.00). 1 DC braking A fer sar command, he "DC braking" funcion is acive for he ime se in 0x2B84:002 (P704.02). For deails see chaper "DC braking" 2 Flying resar circui Afer he sar command, he flying resar circui is acive The flying resar funcion makes i possible o resar a coasing moor during operaion wihou speed feedback. Synchroniciy beween he inverer and moor is coordinaed so ha he ransiion o he roaing moor is effeced wihou jerk a he ime of connecion For deails see chaper "Flying resar circui" 3 For fuure use 0x2838:002 Sar/sop configuraion: Sar a power-up Behaviour afer he "Sop" command. (P203.02) (Sar/sop confg: Sar a powerup) 0 Coasing The moor becomes orqueless (coass down o sandsill) 1 Sandard ramp The moor is brough o a sandsil wih deceleraion ime 1 (or deceleraion ime 2, if acivaed) Deceleraion ime 1 can be se in 0x2918 (P221.00). Deceleraion ime 2 can be se in 0x291A (P223.00). For deails see chaper "frequency limis and ramp imes" 2 Quick sop ramp The moor is brough o a sandsil wih he deceleraion ime se for he "Quick sop" funcion Deceleraion ime for quick sop can be se in 0x291C (P225.00). The "quick sop" funcion can also be acivaed manually, for insanc via a digial inpu. For deails see chaper "Quick sop" 0x283A Limiaion of roaion Opional resricion of he roaing direcion (P304.00) (Limi. roaion) 0 Only clockwise (CW) The moor can only be roaed clockwise (CW). The ransfer of negaive frequency and PID sepoins o he moor conrol is prevened. This funcion akes effec afer he "Reverse roaional direcion" funcion (0x2631:013 (P400.13)). Since his funcion only prevens negaive sepoins, couner-clock- wise roaion (CCW) is possible if he moor has been wired for his roaing direcion. 1 Boh roaional direcions Boh direcions of moor roaion are enabled. 15

16 Parameer Name / value range / [defaul seing] Info 0x2860:001 Frequency conrol: Defaul sepoin source Selecion of he sandard sepoin source for operaing mode "MS: Velociy mode". (P201.01) (Snd. sepoins: Freq. sep. src.) The seleced sandard sepoin source is always acive in he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" when no sepoin change-over o anoher sepoin source via corresponding riggers/funcion is acive For deails see chaper "Sepoin change-over" 1 Keypad The sepoin is specified locally by he keypad. Defaul seing: 0x2601:001 (P202.01) Use he and navigaion keys o change he keypad sepoin (also during running operaion) 2 Analog inpu 1 The sepoin is defined as analog signal via he analog inpu 1. For deails see chaper "Analog inpu 1" 3 Analog inpu 2 The sepoin is defined as analog signal via he analog inpu 2. For deails see chaper "Analog inpu 2" 5 Nework The sepoin is defined as process daa objec via he nework. (No available for sandard VLA1 variable speed drives) 11 Frequency prese 1 For he sepoin selecion, prese values can be parameerised and seleced. 12 Frequency prese 2 For deails see chaper "Sepoin source of prese sepoins" 13 Frequency prese 3 14 Frequency prese 4 15 Frequency prese 5 16 Frequency prese 6 17 Frequency prese 7 18 Frequency prese 8 19 Frequency prese 9 20 Frequency prese Frequency prese Frequency prese Frequency prese Frequency prese Frequency prese Segmen prese 1 For he sepoin selecion, he segmen preses parameerised for he "sequencer" funcion can be seleced as well. 32 Segmen prese 2 For deails see chaper "Sequencer" 33 Segmen prese 3 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 50 Moor poeniomeer The sepoin is generaed by he "moor poeniomeer" funcion This funcion can be used as an alernaive sepoin conrol which is conrolled via wo signals: "MOP sepoin up" and "MOP sepoin down". For deails see chaper "Moor poeniomeer sepoin source (MOP)" 201 Inernal value Inernal values of he manufacurer. 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 0x2911:001 Frequency sepoin preses: Prese 1 (P450.01) (Freq. preses: Freq. prese 1) [20.0] Hz 0x2911:002 Frequency sepoin preses: Prese 2 (P450.02) (Freq. preses: Freq. prese 2) [40.0] Hz 0x2911:003 Frequency sepoin preses: Prese 3 (P450.03) (Freq. preses: Freq. prese 3) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2915 Minimum frequency Lower limi value for all frequency sepoins. (P210.00) (Min. frequency) [0.0] Hz 0x2916 Maximum frequency Upper limi value for all frequency sepoins. (P211.00) (Max. frequency) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2917 Acceleraion ime 1 Acceleraion ime 1 for he operaing mode "MS: Velociy mode". (P220.00) (Accelera.im 1) The acceleraion ime se refers o he acceleraion from sandsil he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraion ime is reduced accordingly. 0x2918 Deceleraion ime 1 Deceleraion ime 1 for he operaing mode "MS: Velociy mode". (P221.00) (Decelera.ime 1) The deceleraion ime se refers o he deceleraion from he maxi mum frequency se o sandsill [5.0] s In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. 0x291C Quick sop deceleraion ime Quick sop deceleraion ime for he operaing mode "MS: Velociy mode". (P225.00) (QSP dec. ime) If he "Quick sop" funcion is acivaed he moor is brough o a sandsil wihin he deceleraion ime se here [1.0] s If he "Quick sop" funcion is acivaed he moor is brough o a sandsil wihin he deceleraion ime se here. The deceleraion ime se refers o he deceleraion from he maxi- mum frequency se o sandsill. In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. All possible basic seings are described in he "Basic seing" chaper. 16

17 5.3.3 BASIC MOTOR SETTINGS Check he following defaul seings for he moor and moor conrol and adap hem, if required. Drive behaviour by defaul By defaul, he V/f characerisic conrol wih a linear characerisic is prese as moor conrol for asynchronous moors. The V/f characerisic conrol is a moor conrol for convenional frequency drive applicaions. I is based on a simple and robus conrol mode for he operaion of asynchronous moors wih a linear or square-law load orque characerisic (e.g. fan). Because of he minimal parameerisaion effor, such applicaions can be commissioned easily and quickly. The defaul seings of he parameers ensure ha he varable speed drive is ready for operaion immediaely and he moor works adequaely wihou furher parameerisaion if a variable speed drive and an asynchronous moor* Hz asynchronous machine wih maching performances are assigned o each oher. * Depending on he device/mains frequency eiher 50-Hz asynchronous moor or 60-Hz asynchronous moor. Parameer Name / value range / [defaul seing] Info 0x2B01:001 V/f shape daa: Base volage Base volage and base frequency define he V/f raio and hus he gradien of he V/f characerisic (P303.01) (V/f shape daa: Base volage) The V/f base volage is usually se o he raed moor volage 0x2C01:007 (P320.07) [230]* V The V/f base frequency is usually se o he raed moor frequency 0x2C01:005 (P320.05). *Defaul seing depending on he size. 0x2B01:002 V/f shape daa: Base frequency (P303.02) (V/f shape daa: Base frequency) Device for 50-Hz mains: 0... [50]* Hz Device for 60-Hz mains: 0... [60]* Hz *Defaul seing depending on he size. 0x2C00 Moor conrol mode Selecion of he moor conrol ype. (P300.00) (Moor crl mode) Seing can only be changed if he variable speed drive is inhibied. 4 Sensorless vecor conrol (SLVC) This conrol ype is used for sensorless vecor conrol of an asynchro- nous moor. For deails see chaper "Sensorless vecor conrol (SLVC)" 6 V/f characerisic conrol (VFC open loop) This conrol mode is used for he speed conrol of an asynchronous moor via a V/f characerisic and is he simples conrol mode. For deails see chaper "V/f characerisic conrol (VFC)" 0x6075 Moor raed curren The raed moor curren o be se here serves as a reference value for differen parameers wih a (P323.00) (Moor curren) seing/display of a curren value in percen [1.700]* A Example: *Defaul seing depending on he size. Moor raed curren = 1.7 A Seing can only be changed if he inverer is inhibied. Max curren 0x6073 (P324.00) = 200 % Moor raed curren = 3.4 A All possible seings wih regard o he moor and moor conrol are described in he "Moor conrol" chaper. 17

18 5.3.4 FUNCTION ASSIGNMENT OF THE INPUTS AND OUTPUTS The variable speed drive conrol can be adaped individually o he respecive applicaion. This is basically effeced by assigning digial conrol sources ("riggers") o funcions of he variable speed drive. By defaul, he variable speed drive can be conrolled via he I/O erminals as follows: Inpu signals Trigger Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Digial inpu 4 [14] Digial inpu 5 [15] Oupu signals Saus signals Mains volage 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz via analog inpu 1 20 Hz 10 Hz 0 Hz Faul saus Func on Ready for opera. [51] Release brake [115] Run Rese error Inver roa on Ac vae prese (bi 0) Ac vae prese (bi 1) 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD (P100.00) -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz Oupu -60 Hz Relay Digial oupu 1 Prese 1 Braking func on is swiched off in defaul se ng of 0x2820:001. Preses Parameer Name Defaul seing Conrol funcion 1 0x2631:002 (P400.02) Run Digial inpu 1 [11] 2 0x2631:004 (P400.04) Rese faul Digial inpu 2 [12] 3 0x2631:013 (P400.13) Reverse roaional direcion Digial inpu 3 [13] 4 0x2631:018 (P400.18) Acivae prese (bi 0) Digial inpu 4 [14] 5 0x2631:019 (P400.19) Acivae prese (bi 1) Digial inpu 5 [15] Configuraion of digial oupus 6 0x2634:001 (P420.01) Relay Ready for operaion [51] 7 0x2634:002 (P420.02) Digial oupu 1 Release holding brake [115] Sein for he frequency sepoin 8 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 9 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 20 Hz 10 0x2911:002 (P450.02) Frequency sepoin preses: Prese 2 40 Hz 11 0x2911:003 (P450.03) Frequency sepoin preses: Prese 3 50 Hz 12 0x2917 (P220.00) Acceleraion ime s 13 0x2918 (P221.00) Deceleraion ime s 18

19 Parameer Name / value range / [defaul seing] Info 0x2631:002 Funcion lis: Run Assignmen of a rigger for he "Run" funcion (P400.02) (Funcion lis: Run) Seing can only be changed if he inverer is inhibied. Funcion 1: Sar / sop moor (defaul seing) For furher possible seings see paramee Funcion 1 is acive if no furher sar commands have been conneced o riggers, no keypad conrol is acive. 0x2631:001 (P400.01). Trigger = TRUE: Le moor roae forward (CW). 11 Digial inpu 1 Trigger = FALSE: Sop moor. Noes o funcion 1: If "Enable inverer" 0x2631:001 (P400.01) is se = "Consan TRUE [1]", he only permissible rigger for his funcion is a digial inpu in order ha he moor can be sopped again any ime The sop mehod can be seleced in 0x2838:003 (P203.03). The funcion also serves o realise an auomai sar afer swich-on. For deails see chaper "Saring performance" Funcion 2: Sar enable/sop moor Funcion 2 is acive if furher sar commands have been conneced o riggers, keypad conrol is acive. Trigger = TRUE: Sar commands of he acive conrol source are enabled. Trigger = FALSE: Sop moor. Noes o funcion 2: If no separae sar enable is required for he applicaion, he rigger "Consan TRUE [1]" mus be se. The sop mehod can be seleced in 0x2838:003 (P203.03). Assignmen of a rigger for he "Run" funcion. Trigger = FALSE-TRUE edge: Drive is sared in forward roain direcio (CW) if he following condiion are fulfilled Conroller is enabled and no error or quick sop are acive No oher sar command is configure (sar-forwards/sar-back- wards/run-forwards/run-backwards = "No conneced [0]"). Trigger = TRUE-FALSE edge: drive is sopped again. 0x2631:004 Funcion lis: Rese faul Assignmen of a rigger for he "Rese faul" funcion (P400.04) (Funcion lis: Rese faul) Trigger = FALSE TRUE (edge): Acive error is rese (acknowledged) if he error condiion is no acive anymore For furher possible seings see parameer and he error is reseable. 0x2631:001 (P400.01). Trigger = FALSE: no acion 12 Digial inpu 2 0x2631:013 Funcion lis: Reverse roaional direcion Assignmen of a rigger for he "Reverse roaional direcion funcion Trigger = TRUE: he sepoin specified is (P400.13) (Funcion lis: Reverse ro.dir.) invered (i. e. he sign is invered). Seing can only be changed if he variable speed drive Trigger = FALSE: no acion / deacivae funcion again. is inhibied. For furher possible seings see parameer 0x2631:001 (P400.01). 13 Digial inpu 3 0x2631:018 Funcion lis: Acivae prese (bi 0) Assignmen of a rigger for he "Acivae prese (bi 0)" funcion (P400.18) (Funcion lis: Sep: Prese b0) Selecion bi wih he valency 20 for hebi-coded selecion and acivaion of a parameerised sepoin For furher possible seings see parameer (prese value). 0x2631:001 (P400.01). Trigger = FALSE: selecion bi = "0". 14 Digial inpu 4 Trigger = TRUE: selecion bi = "1". 0x2631:019 Funcion lis: Acivae prese (bi 1) Assignmen of a rigger for he "Acivae prese (bi 1)" funcion (P400.19) (Funcion lis: Sep: Prese b1) Selecion bi wih he valency 21 for he bi-coded selecion and acivaion of a parameerised sepoin For furher possible seings see parameer (prese value). 0x2631:001 (P400.01). Trigger = FALSE: selecion bi = "0". 15 Digial inpu 5 Trigger = TRUE: selecion bi = "1". 0x2634:001 Digial oupus funcion: Relay Assignmen of a rigger o he relay. (P420.01) (Dig.ou.funcion Relay funcion) Trigger = FALSE: X9/NO-COM open and NC-COM closed. For furher possible seings see parameer Trigger = TRUE: X9/NO-COM closed and NC-COM open. 0x2634:001 (P420.01). Noes: An inversion se in 0x2635:001 (P421.01)is aken ino consideraio here. 51 Ready for operaion TRUE if variable speed drive is ready for operaion (no error acive and DC-bus volage ok). Oherwise FALSE. 0x2634:002 Digial oupus funcion: Assignmen of a rigger o digial oupu 1. (P420.02) Digial oupu 1 (Dig.ou.funcion: DO1 funcion) Trigger = FALSE: X3/DO1 se o LOW level. For furher possible seings see parameer Trigger = TRUE: X3/DO1 se o HIGH level. 0x2634:001 (P420.01). Noes: 115 Release holding brake An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 100 Sequencer conrolled The conrol is execued via he sequencer (according o he configuraion of he digial oupus for he curren segmen). For deails see chaper "Segmen configuraion" All funcional possible seings for conrolling he variable speed drive are described in he "Flexible I/O configuraion" chaper. 19

20 5.4 KEYPAD PARAMETER LIST For commissioning or diagnosics using he keypad, all parameers of he variable speed drive ha can also be accessed by means of he keypad are lised in he following "Keypad parameer lis". The keypad parameer lis is sored in ascending order in compliance wih he "display code" (Pxxx). In order o provide for quick access, all parameers of he variable speed drive are divided ino differen groups according o heir funcion. Group 0 conains he configurable "Favories". In he defaul seings hese are he mos common parameers for he soluion of ypical applicaions. For deails see chaper "Favories". Based on he hundreds digi of he display code (Pxxx) you can quickly see in which group he parameer is o be found on he keypad: Parameer Group - name Descripion P1xx Group 1 - Diagnosic Diagnosic/display parameers for displaying device-inernal process facors, curren acual values, and saus messages. For deails see chaper "Diagnosics parameer" P2xx Group 2 - Basic seings Seing of he mains volage, selecion of he conrol and sepoin source, saring and sopping performance, frequency limis and ramp imes. For deails see chaper "Basic seing" P3xx Group 3 - Moor conrol Configuraion of he moor and moor conrol For deails see chaper "Moor conrol" P4xx Group 4 - I/O seings Funcion assignmen and configuraion of he inpus and oupus For deails see chaper "Flexible I/O configuraion" P5xx Group 5 - Nework seings Configuraion of he nework (if available) P6xx Group 6 - Process conroller Configuraion of he process conroller For deails see chaper "Configuring he process conroller" P7xx Group 7 - Addiional funcions Parameerisable addiional funcions For deails see chaper "Addiional funcions" P8xx Group 8 - Sequencer The "sequencer" funcion serves o define a programmed sequence of speed sepoins, PID sepoins or orque sepoins for he moor conrol. Swiching o he nex sepoin can be execued in a ime-based or even-based manner. For deails see chaper "Sequencer" FREQUENTLY USED ABBREVIATIONS IN THE SHORT KEYPAD DESIGNATIONS OF THE PARAMETERS: Abbreviaion Meaning AI Analog inpu AO Analog oupu B0, B1,... Bi 0, bi 1,... CU Conrol uni DI Digial inpu DO Digial oupu LU Undervolage MOP Moor poeniomeer NET Nework OU Overvolage PID Process conroller PU Power uni QSP Quick sop Sep Sepoin WD Wachdog 5.5 SAVE PARAMETER SETTINGS IN THE MEMORY SAVE PARAMETER SETTINGS WITH KEYPAD If one parameer seing has been changed wih he keypad bu has no been saved in he memory wih mains failure proec on, he SET display is blinking. In order o save parameer seings in he user memory of VLA1, press he keypad ener key longer han 3 s. VEL:FLEX:AIN1 Saving Parameers Parameers Saved 000STOP SAVINGP S P S A V ED REM AUTO SET REM AUTO SET REM AUTO SET > 3 s 20

21 6 DIAGNOSTICS AND FAULT ELIMINATION 6.1 LED STATUS DISPLAY The "RDY" and "ERR" LED saus displays on he fron of he VLA1 provide some quick informaion abou cerain operaing saes. RDY LED (blue) ERR LED (red) Saus/meaning off off No supply volage. Iniialisaion (variable speed drive is sared.) on on off Drive inhibied. Drive disabled, warning acive. blinking fas (4 Hz) For deails see chaper "Error handling" Drive disabled, error acive. on For deails see chaper "Error handling" blinking (2 Hz) Drive inhibied, no DC-bus volage. li every 1.5s for a shor ime USB module is conneced, 5-V supply volage for he USB module is available. on for a shor ime every 1s off Drive enabled. The moor roaes according o he specified sepoin or quick sop acive. Drive enabled, warning acive. on blinking fas (4 Hz) The moor roaes according o he specified sepoin or quick sop acive. Drive enabled, quick sop as response o faul acive. blinking (1 Hz) Firmware updae acive. For deails see chaper "Firmware download" Boh LEDs are blinking in a rapidly alernaing mode Visual racking funcion is acive. For deails see chaper "Opical device idenificaion" Boh LEDs are blinking in a very rapidly synchronous mode 21

22 6.2 DIAGNOSTICS PARAMETER The variable speed drive provides many diagnosic parameers which are helpful for operaion, mainenance, error diagnosis, error correcion, ec. In he following overview he mos common diagnosic parameers are lised. For he keypad you can find hese diagnosic parameers in group 1. Furher parameers for more specific diagnosic purposes are described in he following subchapers. The diagnosic parameers can only be read and canno be wrien o. Parameer Name / value range / [defaul seing] Info 0x2030 CRC parameer se Display of he 32-bi hash sum for he inegriy check of he parameer se. Read only 0x2B0B Frequency sepoin Display of he acual frequency sepoin ha is inernally ransferred o he moor conrol Read only: x.x Hz (afer scaling and ramp generaor). 0x2B0E Frequency sepoin (Freq. sepoin) Display of he frequency sepoin currenly assigned. (P102.00) Read only: x.x Hz Depending on he presen operaing condiions his value may diffe from he curren oupu frequency 0x2DDD (P100.00). 0x2B0F VFC oupu frequency Display of he curren oupu frequency a V/f operaion Read only: x.x Hz 0x2D4F Moor uilisaion (i²*) (Mo. i2 uilis.) Display of he curren hermal moor uilisaion (P123.00) Read only: x % 0x2D87 DC-bus volage (DC-bus volage) Display of he curren DC-bus volage. (P105.00) Read only: x V 0x2D88 Moor curren (Moor curren) Display of presen curren-r.m.s. value. (P104.00) Read only: x.x A 0x2D89 Moor volage (Moor volage) Display of he curren moor volage. (P106.00) Read only: x VAC 0x2DA2:001 Oupu power: Effecive power Display of he acive oupu power for an energy analysis in he respecive applicaion (P108.01) (Oupu power: Effecive power) Read only: x.xxx kw 0x2DA2:002 Oupu power: Apparen power Display of he apparen oupu power for an energy analysis in he respecive applicaion. (P108.02) (Oupu power: Apparen power) Read only: x.xxx kva 0x2DA3:001 Oupu energy: Moor (Oupu energy: Moor) Display of he oupu power in moor mode for an energy analysis in he respecive applicaion. (P109.01) Read only: x.xx kwh 0x2DA3:002 Oupu energy: Generaor (Oupu energy: Generaor) Display of he oupu power in generaor mode for an energy analysis in he respecive applicaion. (P109.02) Read only: x.xx kwh 0x2DDD Oupu frequency (Oupu frequency) Display of he curren oupu frequency for diagnosics of he conrol. (P100.00) Read only: x.x Hz 0x400D Scaled acual value (Scaled ac value) Display of he curren speed in applicaion unis. (P101.00) Read only: x Unis 0x6077 Torque acual value (Torque acual) Display of he curren orque. (P107.00) Read only: x.x % 100 % Moor raed orque 0x6076 (P325.00) 0x6078 Curren acual value (Curren acual) Display of he presen moor curren. (P103.00) Read only: x.x % 100 % Moor raed curren 0x6075 (P323.00) LOGBOOK For diagnosic purposes, he logbook conains he las 32 error messages and warning signals of he variable speed drive, which have occurred during operaion. Precondiion The logbook can only be accessed via he user inerface of VLBX SW sofware ("Diagnosic" ab). Deails In conras o he error hisory buffer he logbook addiionally proocols he following evens: Faul messages Change-over from normal o seup mode (and vice versa) Execuion of device commands Avoidance of safey funcion The logbook enries are saved persisenly in he VLA1. If all 32 memory unis are occupied, he oldes enry is deleed for a new enry. By means of he "Delee logbook" device command, all logbook enries can be deleed. Parameer Name / value range / [defaul seing] Info 0x2022:015 Device commands: Delee logbook 1 = delee all enries in he logbook. (P700.15) (Device commands: Delee logbook) Sei can only be changed if he inverer is inhibi- ed. 0 Off / ready 1 On / sar 22

23 6.2.2 ERROR HISTORY BUFFEF For purposes of diagnosics, he error hisory buffer conains he las 32 error and warning messages of he variable speed drive, which have occurred during operaion. The error hisory buffer can be read ou using he keypad via P and provides a limied view on he logbook. Deails For each even ha is recorded, he error hisory buffer conains he message ex, he error code, he ime of occurrence as well as a couner for successive, idenical evens. If an even ha has already been recorded occurs repeaedly, only he couner is incremened. The error hisory buffer can be rese by he user. Observe ha he error hisory buffe only presens a snapsho a he ime he daa are read ou. If a new even occurs, he error hisory buffer mus be read ou again via P so ha he new even becomes visible. Accessing he error hisory buffer wih he keypad 1. VEL:FLEX:AIN1 000STOP REM AUTO SET 2. Favories GROUPOO REM AUTO SET 3. Diagnosics GROUPO1 REM AUTO SET 4. Oupu frequency O P1OOOO REM AUTO SET 5. Error memory O P155OO REM AUTO SET 1. Use he key in he operaing mode o navigae o he parameerisaion mode one level below. You are now in he group level. All parameers of he VLA1 are divided ino differen groups according o heir funcion. Noe: By using he key you can navigae one level upwards again anyime 2. Use he navigaion key o selec group 1 ("Diagnosics") 3. Use he key o navigae o one level below. You are now in he parameer level of he group seleced. 4. Use he and selec he P parameer. 5. Use he key o navigae o one level below. You are now in he error hisory buffer 6. Use he and navigaion keys you can now scroll hrough he error hisory buffer enries. Use he key, you can swich over he display. Informaion displayed (page 1): 1 Message ex 2 No. of he enry (01 = laes even) 3 Response (W = warning, T = rouble, F = faul) 4 Error code Informaion displayed (page 2): 5 Time of occurrence 6 No. of he enry (01 = laes even) 7 Couner for successive, idenical evens Noe: By using he key you can exi he error hisory buffer again. 6. Warn.DC REM Bus AUTO UV O1W3221 SET Time: 01d17h04m00s O1C OO1 REM AUTO SET Parameer Name / value range / [defaul seing] Info 0x2006:000 Error hisory buffer: Keypad display Display of he error hisory buffer on he keypad. (P155.00) (Faul memory: Error memory) Read only 23

24 6.2.3 VARIABLE SPEED DRIVE DIAGNOSTICS The following parameers supply some informaion abou he curren operaing saus of he variable speed drive. This includes he following informaion: Currenly loaded parameer seings Cause(s) for disable, quick sop and sop. Acive conrol source and acive sepoin source Acive operain mode Keypad saus Saus of he inernal moor conrol Some of he following parameers conain bi-coded saus words. Each single bi has a cerain meaning. For deails see chaper "Display of saus words on keypad". Parameer Name / value range / [defaul seing] Info 0x2827 Currenly loaded parameer seings Display of he parameer seings currenly loaded. (P198.00) (Saus load. par) See chaper "Daa handling" Read only See chaper "Saving/loading he parameer seings" 0 User seings User parameer seings of he memory module 1 Rese 60 Hz seing Delivery saus (defaul seing) for 50-Hz device 2 Rese 50 Hz seing Delivery saus (defaul seing) for 60-Hz device 3 OEM defaul seing OEM parameer seings of he memory module 0x282A:001 Saus words: Cause of disable Bi-coded display of he cause(s) for disabled inverer. (P126.01) (Saus words: Cause of disable) Read only Bi 0 Flexible I/O configuraion 1 he drive was disabled by he rigger se in 0x2631:001 (P400.01). Bi 1 Nework 1 he drive was disabled via nework. Bi 2 Axis command 1 he drive was disabled via axis command. Bi 6 Faul DC-bus 1 he drive was inhibied due o a DC-bus error. Bi 7 Drive no ready 1 he drive was disabled inernally since he drive was no ready for operaion Possible causes: Under/overvolage in he DC bus Defec device hardware Bi 8 Quick sop acive 1 he drive has been disabled by he "Quick sop" funcion. Bi 9 Moor daa idenificaion 1 he drive was disabled by he "Auomaic idenificaion of he moor daa" funcion. Bi 10 Auomaic holding brake conrol 1 he drive was disabled by he "Holding brake conrol" funcion. Bi 11 DC braking Bi Bi 15 No used 0x282A:002 Saus words: Cause of quick sop Bi coded display of he cause(s) of quick sop. (P126.02) (Saus words: Cause of QSP) Read only Bi 0 Flexible I/O configuraion 1 quick sop was acivaed by he rigger se in 0x2631:003 (P400.03). Bi 1 Nework 1 quick sop was acivaed via nework. Bi 2 Axis command 1 quick sop was acivaed via axis command. Bi 6 Error response 1 quick sop has been acivaed as a response o an error. 0x282A:003 Saus words: Cause of sop Bi coded display of he cause(s) of sop. (P126.03) (Saus words: Cause of sop) Read only Bi 0 Flexible I/O: Sar disabled 1 sop was acivaed by he rigger se in 0x2631:002 (P400.02). Bi 1 Flexible I/O: Run forward 1 sop has been acivaed due o cancellaion of he command "Run forward (CW)". Bi 2 Flexible I/O: Run reverse 1 sop has been acivaed due o cancellaion of he command "Run reverse (CCW)". Bi 3 Flexible I/O: Jog forward 1 sop has been acivaed due o cancellaion of he command "Jog foward (CW)". Bi 4 Flexible I/O: Jog reverse 1 sop has been acivaed due o cancellaion of he command "Jog reverse (CCW)". Bi 5 Nework 1 sop was acivaed via nework (if available). Bi 6 Keypad 1 sop was acivaed via keypad. Bi 7 Conrol mode ransiion 1 sop has been acivaed due o a change of he operain mode. Bi 8 End of sequence 1 sop was acivaed by he "sequencer" funcion since he sequence is compleed. The bi is only se afer he sequence is compleed if End of sequence mode0x402f (P824.00) is se ="Sop [1]" or "Sop and abor [2]". Bi 15 Waiing for sar 1 Sop is acive as a sar command is no ye available (e.g. afer enabling he drive). 0x282A:005 Saus words: Device saus Display of he curren device sae. (P126.05) (Saus words: Device saus) Read only 0 Iniialisaion 2 No ready o swich on 3 Swich on disabled 4 Ready o swich on 5 Swiched on 6 Operaion enabled 7 Disable operaion 8 Shu down 9 Quick sop acive 10 Faul reacion acive 11 Faul 24

25 Parameer Name / value range / [defaul seing] Info 0x282B:001 Acive conrol source Display of he conrol source ha is currenly acive (P125.01) Read only 0 Flexible I/O configuraion 1 Nework 2 Keypad 8 Keypad full conrol 0x282B:002 Acive sepoin source Display of he sepoin source ha is currenly acive (P125.02) Read only 0 No seleced 1 Analog inpu 1 2 Analog inpu 2 3 Keypad Sepoin 4 HTL inpu 5 Nework Sepoin 11 Sepoin prese 1 12 Sepoin prese 2 13 Sepoin prese 3 14 Sepoin prese 4 15 Sepoin prese 5 16 Sepoin prese 6 17 Sepoin prese 7 18 Sepoin prese 8 19 Sepoin prese 9 20 Sepoin prese Sepoin prese Sepoin prese Sepoin prese Sepoin prese Sepoin prese Segmen prese 1 32 Segmen prese 2 33 Segmen prese 3 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 39 Las segmen 50 Moor poeniomeer 51 PID sepoin 201 Inernal value 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 0x282B:003 Keypad LCD saus Bi-coded sae of he keypad saus displays. (P125.03) Read only Bi 0 LOC 1 local keypad conrol acive Bi 1 REM 1 remoe conrol via erminals, ec. acive. Bi 2 MAN 1 manual sepoin selecion via keypad acive Bi 3 Auo 1 auomaic sepoin selecion via erminals, ec. acive. Bi 4 Se 1 a parameer seing has been changed bu no been saved ye in he memory wih mains failure proecion. 25

26 Parameer Name / value range / [defaul seing] Info 0x282B:004 Acive drive mode Display of he acive drive mode. (P125.04) Read only 0 Velociy mode "Velociy mode" acive 1 PID conrol PID conrol acive 2 Torque mode "Torque mode" acive 4 Jog operaion "Jog foward (CW)" or "Jog reverse (CCW)" funcion acive 0x293A Acual swiching frequency Display of he currenly acive swiching frequency. (P116.00) (Acual sw. freq.) Read only Example: 1 2 khz drive-opimised "16 khz variable / drive-opimised / 4 khz min. [22]" is seleced as swiching frequency in 0x2939 (P305.00). An increase of he ambien emperaure and/or he load have caused a decrease of he swiching frequency o 2 4 khz drive-opimised 8 khz. In his case, his parameer indicaes he selecion "8 khz power loss-opimised [7]". 3 8 khz drive-opimised 4 16 khz drive-opimised 5 2 khz power loss-opimised 6 4 khz power loss-opimised 7 8 khz power loss-opimised 8 16 khz power loss-opimised 0x2DAC Keypad saus Bi-coded display of he keypad saus. (P119.00) (Keypad saus) Read only Bi 0 Sar Key 1 keypad sar key pressed. Bi 1 Sop Key 1 keypad sop key pressed. Bi 2 Up arrow 1 keypad up-arrow key pressed. Bi 3 Down arrow 1 keypad down-arrow key pressed. Bi 4 Ener Key 1 keypad ener key pressed. Bi 5 Back key 1 keypad back key pressed. Parameer Name / value range / [defaul seing] Info 0x2DAD Inernal hardware saes Bi-coded display of inernal hardware saes. (P120.00) (In. HW saes) Read only Bi 0 Relay 0 X9/NO-COM open and NC-COM closed. 1 X9/NO-COM closed and NC-COM open. Bi 1 Digial oupu 1 0 LOW level, 1 HIGH level. Bi 10 Charge Relay 1 precharging of he DC bus via charge relay is acive 0x603F Error code (Error code) Error message (P150.00) Read only DIAGNOSTICS OF THE INPUTS AND OUTPUTS DIGITAL INPUTS AND OUTPUTS The following parameers serve o diagnose he digial inpus and oupus of he variable speed drive. Parameer Name / value range / [defaul seing] Info 0x60FD Digial inpus Bi coded display of he curren sae of he digial inpus (P118.00) (Digial inpus) Read only Bi 16 Level from digial inpu 1 0 LOW level, 1 HIGH level. Bi 17 Level from digial inpu 2 Bi 18 Level from digial inpu 3 Bi 19 Level from digial inpu 4 Bi 20 Level from digial inpu 5 Bi 25 Inernal inerconnecion of digial inpus 0 digial inpu erminals are se o HIGH level via pull-up resisors. 1 digial inpu erminals are se o LOW level via pull-down resisors. Relaed opics See chaper "Configuraion of digial inpus". See chaper "Configuraion of digial oupus". 26

27 ANALOG INPUTS AND OUTPUTS The following parameers serve o diagnose he analog inpus and oupus of he variable speed drive. Parameer Name / value range / [defaul seing] Info 0x2DA4:001 Diagnosics of analog inpu 1: Display of he curren inpu value a X3/AI1 scaled as value in percen. (P110.01) Value in percen (AI1 diagnosics: AI1 erminal %) 100 % 10 V or 20 ma or 5 V Read only: x.x % 0x2DA4:002 Diagnosics of analog inpu 1: Display of he curren inpu value a X3/AI1 scaled as a frequency value. (P110.02) Frequency value (AI1 diagnosics: AI1 scaled freq.) The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" is seleced Read only: x.x Hz in 0x2860:001 (P201.01). 0x2DA4:003 Diagnosics of analog inpu 1: Display of he curren inpu value a X3/AI1 scaled as a process conroller value. (P110.03) Process conroller value (AI1 diagnosics: AI1 scaled PID) The sandard sepoin source for he reference value of PID conrol is seleced in 0x2860:002 (P201.02). Read only: x.xx PID uni 0x2DA4:004 Diagnosic of analog inpu 1: Display of he curren inpu value a X3/AI1 scaled as a percenage or- que value. (P110.04) Torque value (AI1 diagnosics: AI1 scaled orq.) 100 % permissible maximum orque 0x6072 (P326.00) Read only: x.x % The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" is seleced in 0x2860:003 (P201.03). 0x2DA4:016 Diagnosics of analog inpu 1: Bi-coded display of he saus of analog inpu 1 (X3/AI1). (P110.16) Saus (AI1 diagnosics: AI1 saus) Read only Bi 0 Mode 0: VDC acive Bi 1 Mode 1: VDC acive Bi 2 Mode 2: VDC acive Bi 3 Mode 3: VDC acive Bi 4 Mode 4: ma acive Bi 5 Mode 5: ma acive Bi 6 24 V supply OK Bi 7 Calibraion successful Bi 8 Monioring hreshold exceeded/no reached Bi 9 Inpu curren oo low (mode 4) Bi 10 Inpu volage oo low (mode 2) Bi 11 Inpu volage oo high (mode 4) 0x2DA5:001 Diagnosics of analog inpu 2: Display of he curren inpu value a X3/AI2 scaled as a value in percen. (P111.01) Value in percen (AI2 diagnosics: AI2 erminal %) 100 % 10 V or 20 ma or 5 V Read only: x.x % 0x2DA5:002 Diagnosics of analog inpu 2: Display of he curren inpu value a X3/AI2 scaled as a frequency value. (P111.02) Frequency value (AI2 diagnosics: AI2 scaled freq.) The sandard sepoin source for operain mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" is seleced Read only: x.x Hz in 0x2860:001 (P201.01). 0x2DA5:003 Diagnosics of analog inpu 2: Display of he curren inpu value a X3/AI2 scaled as a process conroller value. (P111.03) Process conroller value (AI2 diagnosics: AI2 scaled PID) The sandard sepoin source for he reference value of PID conrol is seleced in 0x2860:002 (P201.02). Read only: x.xx PID uni 0x2DA5:004 Diagnosics of analog inpu 2: Display of he curren inpu value a X3/AI2 scaled as a percenage orque value. (P111.04) Torque value (AI2 diagnosics: AI2 scaled orq.) 100 % permissible maximum orque 0x6072 (P326.00) Read only: x.x % 0x2DA5:016 Diagnosics of analog inpu 2: Bi-coded display of he saus of analog inpu 2 (X3/AI2). (P111.16) Saus (AI2 diagnosics: AI2 saus) Read only Bi 0 Mode 0: VDC acive Bi 1 Mode 1: VDC acive Bi 2 Mode 2: VDC acive Bi 3 Mode 3: VDC acive Bi 4 Mode 4: ma acive Bi 5 Mode 5: ma acive Bi 6 24 V supply OK Bi 7 Calibraion successful Bi 8 Monioring hreshold exceeded/no reached Bi 9 Inpu curren oo low Bi 10 Inpu volage oo low Bi 11 Inpu volage oo high 0x2DAA:001 Diagnosics of analog oupu 1: Display of he curren oupu volage a X3/AO1. (P112.01) Volage (AO1 diagnosics: AO1 Volage) Read only: x.xx V 0x2DAA:002 Diagnosics of analog oupu 1: Display of he presen oupu curren a X3/AO1. (P112.02) Curren (AO1 diagnosics: AO1 Curren) Read only: x.xx ma Relaed opics See chaper "Configuraion of analog inpus" See chaper "Configuraion of analog oupus" 27

28 6.2.8 PROCESS CONTROLLER STATUS The following parameers serve o diagnose he process conroller. Parameer Name / value range / [defaul seing] Info 0x401F:001 Curren sepoin (PID sepoin) Display of he curren reference value (sepoin) for he process conroller. (P121.01) Read only: x.xx PID uni 0x401F:002 Curren process variable (PID process var.) Display of he curren conrolled variable (acual value) fed back for he process conroller. (P121.02) ïread only: x.xx PID uni 0x401F:003 Saus Bi-coded saus display of he process conroller. (P121.03) (PID saus) Read only Bi 0 Process conroller off Bi 1 PID oupu se o 0 Bi 2 PID I-componen inhibied Bi 3 PID influence acive Bi 4 Sepoin = acual value Bi 5 Idle sae acive Bi 6 Max. alarm Bi 7 Min. alarm Relaed opics See chaper "Configuring he process conroller" SEQUENCER DIAGNOSTIC The following parameers serve o diagnose he "sequencer" funcion. Parameer Name / value range / [defaul seing] Info 0x2DAE:001 Sequencer diagnosics: Display of he acive sep. (P140.01) Acive sep (Sequencer diag: Acive Sep) 0 no sequence acive Read only 0x2DAE:002 Sequencer diagnosics: Display of he ime ha has passed since he sar of he curren sep. (P140.02) Sep ime elapsed (Sequencer diag: SepTime elapsed) Read only: x.x s 0x2DAE:003 Sequencer diagnosics: Display of he residual ime for he curren sep. (P140.03) Sep ime remaining (Sequencer diag: SepTime remain) Read only: x.x s 0x2DAE:004 Sequencer diagnosics: Display of he number of seps ha have been made since he sar of he sequence. (P140.04) Seps complee (Sequencer diag: Seps complee) Read only 0x2DAE:005 Sequencer diagnosics: Display of he residual number of seps uni he curren sequence is compleed. This includes he curren sep. (P140.05) Seps remaining (Sequencer diag: Seps remain) Read only 0x2DAE:006 Sequencer diagnosics: Display of he acive sequence. (P140.06) Acive sequence (Sequencer diag: Acive sequence) 0 no sequence acive Read only 0x2DAE:007 Sequencer diagnosics: Display of he acive segmen. (P140.07) Acive segmen (Sequencer diag: Acive segmen) 0 no sequence acive Read only 255 final sequence acive 0x2DAE:008 Sequencer diagnosics: Display of he residual ime of he sequence in [%]. (P140.08) Relaive sequence ime remaining (Sequencer diag: SeqTime remain %) Read only: x % 0x2DAE:009 Sequencer diagnosics: Absolue sequence im remaining Display of he residual ime of he sequence in [s]. (P140.09) (Sequencer diag: SeqTime remain) Read only: x.x s Relaed opics See chaper "Sequencer". See chaper "Sequencer conrol funcions". 28

29 DEVICE IDENTIFICATION The following parameers show some general informaion abou he variable speed drive. Parameer Name / value range / [defaul seing] Info 0x2000:001 Device daa: Produc code Produc code of he variable speed drive. (P190.01) (Device daa: Produc code) Example: "VLA1 04 A240" Read only 0x2000:002 Device daa: Serial number Serial number of he variable speed drive. (P190.02) (Device daa: Serial number) Example: " XYZXYZ" Read only 0x2000:004 Device daa: CU firmware version Firmware version of he conrol uni. (P190.04) (Device daa: CU firmware ver.) Example: " " Read only 0x2000:005 Device daa: CU firmware ype Firmware ype of he conrol uni. (P190.05) (Device daa: CU firmware ype) Example: "IOFW52L030" Read only 0x2000:006 Device daa: CU booloader version Booloader version of he conrol uni. (P190.06) (Device daa: CU boolder ver.) Example: " " Read only 0x2000:007 Device daa: CU booloader ype Booloader ype of he conrol uni. (P190.07) (Device daa: CU boolder ype) Example: "IOBL51AOnn" Read only 0x2000:008 Device daa: Objec direcory version Example: "250123" (P190.08) (Device daa: OBD version) Read only 0x2000:010 Device daa: PU firmware version Firmware version of he power uni. (P190.10) (Device daa: PU firmware ver.) Example: "00228" Read only 0x2000:011 Device daa: PU firmware ype Firmware ype of he power uni. (P190.11) (Device daa: PU firmware ype) Example: "IDFW5XXXXX" Read only 0x2000:012 Device daa: PU booloader version Booloader version of he power uni. (P190.12) (Device daa: PU boolder ver.) Read only 0x2000:013 Device daa: PU booloader ype Booloader ype of he power uni. (P190.13) (Device daa: PU boolder ype) Read only 0x2000:014 Device daa: Module firmware Firmware version of he plugged-in module (e. g. USB module). (P190.14) Read only 0x2000:015 Device daa: Firmware revision number Firmware version of he nework opion (if available). (P190.15) (Device daa: FW revision nr.) Read only 0x2000:016 Device daa: Booloader revision number Booloader version of he nework opion (if available). (P190.16) (Device daa: Booloader revno) Read only 0x2001 Device name Any device name (e.g. "Wheel drive") can be se in his objec for he (P191.00) (Device name) purpose of device idenificaion. ["My Device"] 29

30 DEVICE OVERLOAD MONITORING (I*T) The variable speed drive calculaes he i* uilisaion in order o proec iself agains hermal overload. In simple erms: a higher curren or an overcurren ha coninues for a longer ime causes a higher i* uilisaion. DANGER! Unconrolled moor movemens by pulse inhibi. When he device overload monioring funcio is acivaed pulse inhibi is se and he moor becomes orqueless. A load ha is conneced o moors wihou a holding brake may here- fore cause unconrolled movemens! Wihou a load, he moor will coas. Only operae he variable speed drive under permissible load condiions. Deails The device overload monioring funcion primarily offers proecion o he power secion. Indirecly, also oher componens such as file chokes, circui-board conducors, and erminals are proeced agains overheaing. Shor-ime overload currens followed by recovery periods (imes of smaller curren uilisaion are permissible. The monioring funcion during operaion checks wheher hese condiions are me, aking ino consideraion ha higher swiching frequencies and lower saor frequencies as well as higher DC volages cause a greaer device uilisaion. If he device uilisaion exceeds he warning hreshold se in 0x2D40:002 (defaul seing 95 %), he variable speed drive oupus a warning. If he device uilisaion exceeds he permanen error hreshold 100 %, he variable speed drive is disabled immediaely and any furher operaion is sopped. The device overload can be obained from he configuraion documen. Parameer Name / value range / [defaul seing] Info 0x2D40:002 Device uilisaion (i*): Warning hreshold If he device uilisaion exceeds he hreshold se, he variable speed drive oupus a warning [95] % Wih he seing 0 % or 100 %, he warning is deacivaed 0x2D40:004 Device uilisaion(i*) Display of he curren device uilisaion. (P135.04) (Device uilisa. ix uilisaion) Read only: x % 0x2D40:005 Device uilisaion (i*): Error response Selecion of he response o be execued when he device overload monioring funcion is riggered. (P135.05) (Device uilisa. Error response) Associaed error code: x I* error 2 Trouble For deails see chaper "Error ypes". 3 Faul HEATSINK TEMPERATURE MONITORING Parameer Name / value range / [defaul seing] Info 0x2D84:001 Heasink emperaure Display of he curren heasink emperaure. (P117.01) (Heasink emp.: Heasink emp.) Read only: x.x C 0x2D84:002 Heasink emperaure: Warning hreshold Warning hreshold for emperaure monioring [80.0]* C If he heasink emperaure exceeds he hreshold se here, he variabl speed drive oupus a warning. *Defaul seing depending on he size. The warning is rese wih a hyseresis of approx. 5 C. If he heasink emperaure increases furher and exceeds he non- adjusable error hreshold (100 C), he variable speed drive changes o he "Faul" device saus. The variable speed drive is disabled and hus any furher operaion is sopped LIFE-DIAGNOSIS The following parameers provide some informaion abou he use of he variable speed drive. This includes he following informaion: Operaing and power-on ime of he variable speed drive Operaing ime of he inernal fan Number of swiching cycles of he mains volage Number of swiching cycles of he relay Number of shor-circuis and earh fauls ha have occurred Display of he number of "Imax: Clamp responded oo ofen errors ha have occurred. Parameer Name / value range / [defaul seing] Info 0x2D81:001 Life-diagnosis: Operaing ime Display showing for how long he variable speed drive has been running so far "Operaion enabled" (P151.01) (Life-diagnosis: Operaing ime device sae). Read only: x s 0x2D81:002 Life-diagnosis: Power-on ime Display showing for how long he variable speed drive has been supplied wih mains volage so far. (P151.02) (Life-diagnosis: Power-on ime Read only: x s 0x2D81:003 Life-diagnosis: Conrol uni operaing ime Display showing how long he conrol uni of he variable speed drive has been supplied wih volage via (P151.03) (Life-diagnosis: CU oper. ime he USB module. Read only: x ns Display showing how long he conrol uni of he variable speed drive has been swiched on for so far. 0x2D81:004 Life-diagnosis: Main swiching cycles Display of he number of swiching cycles of he mains volage. (P151.04) (Life-diagnosis: Swiching cycles) Read only 0x2D81:005 Life-diagnosis: Relay swiching cycles Display of he number of swiching cycles of he relay. (P151.05) (Life-diagnosis: Relay cycles) Read only 0x2D81:006 Life-diagnosis: Shor-circui couner Display of he number of shor circuis ha have occurred. (P151.06) (Life-diagnosis: Shor-circ.coun) Read only 0x2D81:007 Life-diagnosis: Earh faul couner Display of he number of earh fauls ha have occurred. (P151.07) (Life-diagnosis: Earhfaul coun) Read only 0x2D81:008 Life-diagnosis: Clamp acive Display of he number of "Imax: Clamp responded oo ofen errors ha have occurred. (P151.08) (Life-diagnosis: Clamp acive) "Clamp" = shor-ime inhibi of he drive in V/f operaion when he curren limi shown in 0x2DDF:002 is reached. Read only 0x2D81:009 Life-diagnosis: Fan operaing ime Display showing for how long he inernal fan has been running so far. (P151.09) (Life-diagnosis: Fan oper. ime Read only: x s 30

31 6.3 ERROR HANDLING Many funcions inegraed in he VLA1 can deec errors and hus proec variable speed drive and moor from damages, deec an operaing error of he user, oupu a warning or informaion if desired ERROR TYPES In he even of an error, he variable speed drive response is deermined by he error ype defined for he error. In he following, he differen error ypes are described. Error ype "No response" The error is compleely ignored (does no affec he running process). Error ype "Warning" A warning does no severely affec he process and may be also ignored in consideraion of safey aspecs. Error ype "Faul" The moor is brough o a sandsill wih he quick sop ramp. The variable speed drive will only be disabled afer he quick sop is execued (moor a sandsill) or afer he ime-ou ime se in 0x2826 has been elapsed. See chaper "Timeou faul reacion". Excepion: In case of a serious faul, he variable speed drive is disabled immediaely. The moor becomes orqueless (coass). For deails see he able "Error codes". Error ype "Trouble" Jus like "Faul", bu he error sae will be lef auomaically if he error condiion is no acive anymore. Excepion: In case of a severe rouble, he variable speed drive is disabled immediaely. The moor becomes orqueless (coass). For deails see he able "Error codes". The resar behaviour afer rouble can be configured. See chaper "Auomaic resar". Comparison of he error ypes The following able compares he main differences of he error ypes: Error ype Logging in he VSD disable Moor sop Error rese is ERR LED (red) Error hisory buffer required / Logbook No response No No No No off Warning Yes No No No blinking fas (4 Hz) Trouble Yes Afer quick sop or Quick sop ramp or No immediaely. coasing. blinking (1 Hz) Error Yes For deails see able Error messages Yes on ERROR CONFIGURATION The errors can be divided ino wo ypes: Errors wih predefined error ype Errors wih configurable error ype Especially criical errors are permanenly se o he "Faul" error ype in order o proec variable speed drive and moor from damages. In case of errors wih configurable error ype, he defaul seing can be changed in consideraion of safey aspecs and he operaional performance. The selecion "No response [0]" is, however, only available for minor errors. The "Error codes" able liss he error ype for each error. If he error ype can be configured by he user, he "adjusable in" column displays he corresponding parameer ERROR RESET If he error condiion is no acive anymore, here are several opions o rese an acive error and hus leave he error sae again: Via he keypad key. See chaper "Error rese wih keypad". Via he rigger assigned o he Rese faul" funcion. See chaper "Rese error". Via he buon in he sofware VLBX SW ("Diagnosics" ab). Noes: Cerain errors can only be rese by mains swiching. Cerain errors (e. g. earh faul or shor circui of he moor phases) may cause a blocking ime. In his case, he error can be rese only afer he blocking ime has elapsed. The "Error codes" able gives he blocking ime (if available) for each error. This able also shows wheher mains swiching is required for he error rese KEYPAD ERROR MESSAGES If an error is pending, he keypad shows he following informaion: Keypad display Warn.DC Bus UV O1W3221 LOC REM MAN AUTO SET Meaning 1 Error ex 2 Error ype: F Faul T Trouble W Warning 3 Error code (hexadecimal) Fauls (F) and rouble (T) are displayed coninuously See chaper "Error codes". Warnings (W) are only displayed every 2 sec for a shor ime. See chaper "Error rese wih keypad". Afer a disurbance, a resar is possible if he error condiion is no acive anymore. The keypad shows his by he "Resar Resar Pending Pending" noe. The noe is displayed in a 1-second inerval alernain wih he error ex. See chaper "Timeou faul reacion". AI1 faul OOF7O81 LOC REM MAN AUTO SET 31

32 6.4 DATA HANDLING In he following, he behaviour of he variable speed drive is described if he daa on he memory do no mach he variable speed drive hardware or firmware, for whaever reason. The following poins are described in deail here: Auomaic loading of he parameer seings when he variable speed drive is swiched on Manual loading of he user daa via device command Manual loading of he OEM daa via device command Manual saving of he parameer seings via device command Hardware and firmware updaes/downgrades Auomaic loading of he parameer seings when he variable speed drive is swiched on Process when he variable speed drive is swiched on: 1. The defaul seing saved in he variable speed drive firmware is loaded. 2. If a memory wih valid daa is available, he daa is loaded from he user memory. Oherwise a corresponding error message is oupu: Error message Info 0x7682: The user parameer seings in he memory module are invalid. Thus, he user parameer seings ge los. The defaul seing is loaded auomaically Memory module: Remedy: invalid user daa 1. Execue user parameer seings again. 2. Execue device command "Save user daa" 0x2022:003 (P700.03). 0x7684: Saving he parameer seings was inerruped by an unexpeced disconnecion. The user parameer seings were no saved compleely. When he variable speed drive is Daa no swiched on he nex ime, he backup daa is copied o he user memory. Remedy: compleely saved 1. Check user parameer seings. (The loaded backup is an older version.) before swich-off 2. If required, repea he changes made las. 3. Execue device command "Save user daa" 0x2022:003 (P700.03). 0x7689: The OEM memory conains invalid parameer seings or is empy. The user parameer seings are loaded auomaically. Remedy: Memory module: Execue device command "Save OEM daa" 0x2022:006 (P700.06). invalid OEM daa Thus, he user parameer seings ge los! Noes: If he memory module conains invalid daa, he device commands "Load user daa" 0x2022:004 (P700.04) and "Load OEM daa" 0x2022:005 (P700.05) are no execued. The saus feedback "Acion cancelled" akes place. If he memory module is empy, he defaul seing saved in he variable speed drive firmware is loaded No access is required by he user. The memory module remains empy unil he device command "Save user daa" 0x2022:003 (P700.03) or "Save OEM daa" 0x2022:006 (P700.06) is execued. Irrespecive of he daa on he memory module, he device command "Load defaul seings 0x2022:001 (P700.01) is always enabled. Manual loading of he user daa via device command Device command: "Load user daa" 0x2022:004 (P700.04) If he user memory conains invalid parameer seings he defaul seing saved in he variable speed drive firmware is auomaically loaded. For possible error messages, see he able above. Manual loading of he OEM daa via device command Device command: "Load OEM daa" 0x2022:005 (P700.05) If he OEM memory conains invalid parameer seings, he user parameer seings are loaded auomaically If he OEM memory is empy, he saus feedback "Acion cancelled" akes place. The currren parameer seings remain unchanged. Manual saving of he parameer seings via device command Device command: "Save user daa" 0x2022:003 (P700.03) I may happen ha he parameer seings canno be saved because he user memory is full. In his case, he following error message appears: Error message Info 0x7680: The memory module conains oo many parameer seings. The parameer seings were no saved in he memory module. Memory module Remedy: Execue device command "Save user daa" 0x2022:003 (P700.03) again. This reiniialises he user memory wih he curren parameer seings. is full By his means, parameer seings no longer required are deleed auomaically. 32

33 7 BASIC SETTING This chaper conains he mos frequenly used funcions and seings o adap he variable speed drive o a simple applicaion based on he defaul seing. 7.1 MAINS VOLTAGE The raed mains volage se for he variable speed drive has an impac on he operaing range of he variable speed drive. i The moor does no resar auomaically afer he overvolage monioring funcion has been acivaed. Deails By defaul, he raed mains volage in 0x2540:001 (P208.01) is se according o he produc code of he variable speed drive. i Check he seing of he raed mains volage in 0x2540:001 (P208.01). Ensure ha i maches he acual mains volage applied! For VLA1 series he only possible seing is 230 Veff [0]. Monioring of he DC-bus volage The warning hresholds for monioring are adjusable. The error hresholds and rese hresholds for monioring resul from he raed mains volage se: Raed mains Undervolage hresholds Overvolage hresholds volage Warning hreshold Error hreshold Rese hreshold Warning hreshold Error hreshold Rese hreshold Seing in Seing in Display in Display in Seing in Display in Display in 0x2540:001 0x2540:002 0x2540:003 0x2540:004 0x2540:005 0x2540:006 0x2540:007 (P208.01) (P208.02) (P208.03) (P208.04) (P208.05) (P208.06) (P208.07) If he DC-bus volage of he variable speed drive falls below he undervolage error hreshold, he "Trouble" response is riggered. The moor behaves in accordance wih 0x2838:002 (P203.02). If he DC-bus volage of he variable speed drive exceeds he overvolage error hreshold, he "Faul". Parameer Name / value range / [defaul seing] Info 0x2540:001 Mains seings: Raed mains volage Selec on of he mains volage for acuaing he variable speed drive. Noe. For VLA1 series he only seing (P208.01) (Mains seings: Mains volage) permied is 230Veff [0]. Seings can only be changed if he variable speed drive is inhibied Veff Ve Ve Ve 0x2540:002 Mains seings: Undervolage warning hreshold Seing of he warning hreshold for monioring DC bus undervolage. (P208.02) (Mains seing: LU warn. hresh.) If he DC bus volage falls below he hreshold se, he variable speed drive oupus a warning [0]* V The warning is rese wih a hyseresis of 10 V. *Defaul seings depending on he size. 0x2540:003 Mains seings:undervolage error hreshold Display of he fixed error hreshold for monioring DC bus undervolage. (P208.03) (Mains seings: LU error hresh.) If he DC-bus volage falls below he hreshold displayed, he "Faul" response is riggered. Read only: x V 0x2540:004 Mains seings: Undervolage rese hreshold Display of he fixed rese hreshold for monioring DC bus undervolage. (P208.04) (Mains seings: LU rese hresh.) Read only: x V 0x2540:005 Mains seings: Overvolage warning hreshold Seing of he warning hreshold for monioring DC bus overvolage. (P208.05) (Mains seings: OU warn. hresh.) If he DC bus volage exceeds he hreshold se, he inverer oupus a warning [0]* V The warning is rese wih a hyseresis of 10 V. *Defaul seing depending on he size. 0x2540:006 Mains seings: Overvolage error hreshold Display of he fixed error hreshold for monioring he DC bus overvolage. (P208.06) (Mains seings: OU error hresh.) If he DC-bus volage exceeds he hreshold displayed, he "Faul" response is riggered. Read only: x V 0x2540:007 Mains seings: Overvolage rese hreshold Display of he fixed rese hreshold for monioring DC bus overvolage. (P208.07) (Mains seings: OU rese hresh.) Read only: x V 33

34 7.2 CONTROL SOURCE SELECTION The seleced "conrol source" serves o provide he variable speed drive wih is sar, sop, and reversal commands. Possible conrol sources are: Digial inpus Keypad i Irrespecive of he conrol source selecion, sop commands are always acive from each source conneced! Excepion: In he jog operaion, a sop command has no impac. Deails The defaul seing "Flexible I/O configuraion [0]" in 0x2824 (P200.00) enables a flexibl conrol of he variable speed drive via digial inpus and keypad. The conrol of he variable speed drive via he digial inpus is preconfigured. For deails see he chaper "Funcion assignmen of he inpus and oupus". If he keypad is o be used as he sole conrol source for he applicaion, selecion "Keypad [1]" is o be se in 0x2824 (P200.00). The conrol source ha is currenly acive is displayed in 0x282B:001 (P125.01). Parameer Name / value range / [defaul seing] Info 0x2824 Conrol selecion Selecion of he ype of variable speed drive conrol. (P200.00) (Conrol selec.) 0 Flexible I/O configuraion This selecion enables a flexible assignmen of he sar, sop, and roaing direcion commands wih digial signal sources. Digial signal sources can be digial inpus and keypad. The I/O configuraion is made via he parameers 0x2631:xx (P400.xx). 1 Keypad This selecion enables he moor o be sared exclusively via he sar key of he keypad. Oher signal sources for saring he moor are ignored. Sar moor Sop moor Noe! The funcion "Enable inverer" 0x2631:001 (P400.01) and "Run" 0x2631:002 (P400.02) mus be se o TRUE o sar he moor. If jog operaion is acive he moor canno be sopped via he keypad key. 0x282B:001 Acive conrol source Display of he conrol source ha is currenly acive (P125.01) Read only 0 Flexible I/O configuraion 2 Keypad 8 Keypad full conrol Relaed opics The prese I/O configuraion can be individually adaped o he respecive applicaion. For deails see he chaper "Flexible I/O configuraion". 34

35 7.3 SELECTION OF SETPOINT SOURCE The seleced "sepoin source" serves o provide he variable speed drive wih is sepoin. The sepoin source can be seleced individually for each operaing mode. Possible sepoin sources are: Analog inpus Keypad Parameerisable sepoins (preses) "Moor poeniomeer" funcion "Sequencer" funcion Deails For applicaions only requiring one sepoin i is sufficien o define he sandard sepoin source in he following parameers. For applicaions requiring a change-over of he sepoin source during operaion, he funcions for sepoin change-over have o be configured accordingly. See chaper "Sepoin change-over". Parameer Name / value range / [defaul seing] Info 0x2860:001 Frequency conrol: Defaul sepoin source Selecion of he sandard sepoin source for operaing mode "MS: Velociy mode". (P201.01) (Snd. sepoins: Freq. sep. src.) The seleced sandard sepoin source is always acive in he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" when no sepoin change-over o anoher sepoin source via corresponding riggers/funcion is acive For deails see he chaper "Sepoin change-over". 1 Keypad The sepoin is specified locally by he keypad. Defaul seing: 0x2601:001 (P202.01) Use he and navigaion keys o change he keypad sepoin (also during running operaion) 2 Analog inpu 1 The sepoin is defined as analog signal via he analog inpu 1. For deails see he chaper "Analog inpu 1". 3 Analog inpu 2 The sepoin is defined as analog signal via he analog inpu 2. For deails see he chaper "Analog inpu 2". 5 Nework The sepoin is defined as process daa objec via he nework. Noe. This funcion is no available for VLA1. 11 Frequency prese 1 For he sepoin selecion, prese values can be parameerised and seleced. 12 Frequency prese 2 For deails see he chaper "Sepoin source of prese sepoins". 13 Frequency prese 3 14 Frequency prese 4 15 Frequency prese 5 16 Frequency prese 6 17 Frequency prese 7 18 Frequency prese 8 19 Frequency prese 9 20 Frequency prese Frequency prese Frequency prese Frequency prese Frequency prese Frequency prese Segmen prese 1 For he sepoin selecion, he segmen preses parameerised for he "sequencer" funcion can be seleced as well. 32 Segmen prese 2 For deails see he chaper "Sequencer". 33 Segmen prese 3 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 50 Moor poeniomeer The sepoin is generaed by he "moor poeniomeer" funcion. This funcion can be used as an alernaive sepoin conrol which is conrolled via wo signals: "MOP sepoin up" and "MOP sepoin down". For deails see he chaper "Moor poeniomeer sepoin source (MOP). 201 Inernal value Inernal values of he manufacurer. 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 35

36 Parameer Name / value range / [defaul seing] Info 0x2860:002 PID conrol: Defaul sepoin source Selecion of he sandard sepoin source for he reference value of he PID conrol. (P201.02) (Snd. sepoins: PID sep. src.) The seleced sandard sepoin source is always acive wih an acivaed PID conrol when no sepoin change-over o anoher sepoin source via corresponding riggers/funcions is acive. 1 Keypad The sepoin is specified locally by he keypad. Defaul seing: 0x2601:002 (P202.02) Use he and navigaion keys o change he keypad sepoin (also during running operaion) 2 Analog inpu 1 The sepoin is defined as analog signal via he analog inpu 1. For deails see he chaper "Analog inpu 1". 3 Analog inpu 2 The sepoin is defined as analog signal via he analog inpu 2. For deails see he chaper "Analog inpu 2". 5 Nework The sepoin is defined as process daa objec via he nework. Noe. This funcion is no available for VLA1. 11 PID prese 1 For he sepoin selecion, prese values can be parameerised and seleced. 12 PID prese 2 For deails see he chaper "Sepoin source of prese sepoins". 13 PID prese 3 14 PID prese 4 15 PID prese 5 16 PID prese 6 17 PID prese 7 18 PID prese 8 31 Segmen prese 1 For he sepoin selecion, he segmen preses parameerised for he "sequencer" funcion can be seleced as well. 32 Segmen prese 2 For deails see he chaper "Sequencer". 33 Segmen prese 3 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 50 Moor poeniomeer The sepoin is generaed by he "moor poeniomeer" funcion. This funcion can be used as an alernaive sepoin conrol which is conrolled via wo signals: "MOP sepoin up" and "MOP sepoin down". For deails see he chaper "Moor poeniomeer sepoin source (MOP). 201 Inernal value Inernal values of he manufacurer. 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 36

37 Parameer Name / value range / [defaul seing] Info 0x2860:003 Torque conrol: Defaul sepoin source Selecion of he sandard sepoin source for operaing mode "MS: Torque mode". (P201.03) (Snd. sepoins: Torque sep.src.) The seleced sandard sepoin source is always acive in he operain mode 0x6060 (P301.00) = "MS: Torque mode [-1]" when no sepoin change-over o anoher sepoin source via corresponding riggers/ funcions is acive. 1 Keypad The sepoin is specified locally by he keypad. Defaul seing: 0x2601:003 (P202.03) Use he and navigaion keys o change he keypad sepoin (also during running operaion) 2 Analog inpu 1 The sepoin is defined as analog signal via he analog inpu 1. For deails see he chaper "Analog inpu 1". 3 Analog inpu 2 The sepoin is defined as analog signal via he analog inpu 2. For deails see he chaper "Analog inpu 2". 5 Nework The sepoin is defined as process daa objec via he nework. Noe. This funcion is no available for VLA1. 11 Torque prese 1 For he sepoin selecion, prese values can be parameerised and seleced. 12 Torque prese 2 For deails see he chaper "Sepoin source of prese sepoins". 13 Torque prese 3 14 Torque prese 4 15 Torque prese 5 16 Torque prese 6 17 Torque prese 7 18 Torque prese 8 31 Segmen prese 1 For he sepoin selecion, he segmen preses parameerised for he "sequencer" funcion can be seleced as well. 32 Segmen prese 2 For deails see he chaper "Sequencer". 33 Segmen prese 3 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 50 Moor poeniomeer The sepoin is generaed by he "moor poeniomeer" funcion. This funcion can be used as an alernaive sepoin conrol which is conrolled via wo signals: "MOP sepoin up" and "MOP sepoin down". For deails see he chaper "Moor poeniomeer sepoin source (MOP). 201 Inernal value Inernal values of he manufacurer. 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value KEYPAD SETPOINT DEFAULT SETTINGS For he manual sepoin selecion via keypad he following defaul seings are used. Parameer Name / value range / [defaul seing] Info 0x2601:001 Keypad sepoins: Frequency sepoin Defaul seing of he keypad sepoin for he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". (P202.01) (Keypad sepoins: KP freq.sepoin) [20.0] Hz 0x2601:002 Keypad sepoins: Process conroller sepoin Defaul seing of he keypad sepoin for he reference value of he PID conrol. (P202.02) (Keypad sepoins: KP PID sepoin) [0.00] PID uni 0x2601:003 Keypad sepoins: Torque sepoin Defaul seing of he keypad sepoin for he operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]". (P202.03) (Keypad sepoins: KP orq.sepoin) 100 % Moor raed orque 0x6076 (P325.00) [100.0] % The incremen for keypad sepoins can be adaped in 0x2862 (P701.00) by pressing a keypad arrow key once. 37

38 7.4 STARTING/STOPPING PERFORMANCE STARTING PERFORMANCE The sar can be opionally made wih DC braking or flying resar circui. Moreover, an auomaic sar can be acivaed afer swich-on. Deails The sar mehod can be seleced in 0x2838:001 (P203.01). The following diagram demonsraes he differen sar mehods: Inpu signals Trigger Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Oupu frequency 0x2DDD 0x2838: 001 = Normal [0] 0x2838: 001 0x2838: 001 Frequency sepoin selec on Func on Enable inverer Run = DC braking [1] = Flying resar circui [2] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz DC brake DC brake DC brake Sar mehod = "Normal [0]": Afe he sar command, he moor is acceleraed o he sepoin wih he se acceleraion ime Sar mehod = "DC braking [1]": Afe he sar command, he "DC braking" funcion is acive. Only afe he hold ime se in 0x2B84:002 (P704.02) has elapsed, he moor is acceleraed o he sepoin wih he se acceleraion ime. For deails see chaper "DC braking". For demonsraing he flying resar circui: A he ime of he sar command, he moor is no a sandsil (for insance by loads wih high ineria such as fans or flywheels) Sar mehod = "Flying resar circui [2]": Afer he sar command, he flying resar circui is acive The flying resar circui serves o resar a coasing moor on he fly during operaion wihou speed feedback. The synchroniciy beween variable speed drive and moor is coordinaed so ha he ransiion o he roaing moor is effeced wihou jerk a he ime of connecion. 38

39 Auomaic sar afer swiching on he mains volage The auomaic sar can be acivaed in 0x2838:002 (P203.02). Precondiions for he auomaic sar: Flexible I/O configuraion is seleced: 0x2824 (P200.00) = "Flexible I/O configurain [0]" For he sar command, a digial inpu has been configured (In case of keypad or acivaed nework conrol, an auomaic sar is no possible.) The following diagram demonsraes he funcion: Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Oupu signals Oupu frequency 0x2DDD 0x2838: 002 = Off [0] 0x2838: 002 Frequency sepoin selec on = On [1] Run Mains volage Func on Enable inverer 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Sar a power-up = "Off [0]": Afer swiching on he mains volage, a renewed sar command is required o sar he moor. Sar a power-up = "On [1]": Afer swiching on he mains volage, he moor sars auomaically if a sar command is acive. Parameer Name / value range / [defaul seing] Info 0x2838:001 Sar/sop configuraion: Sar mehod Behaviour afer sar command. (P203.01) (Sar/sop confg: Sar mehod) Sei can only be changed if he inverer is inhibied. 0 Normal Afer sar command, he sandard ramps are acive Acceleraion ime 1 can be se in 0x2917 (P220.00). Deceleraion ime 1 can be se in 0x2918 (P221.00). 1 DC braking Afer sar command, he "DC braking" funcion is acive for he ime se in 0x2B84:002 (P704.02). For deails see chaper "DC braking". 2 Flying resar circui Afer he sar command, he flying resar circui is acive The flying resar funcion makes i possible o resar a coasing moor during operaion wihou speed feedback. Synchroniciy beween he variable speed drive and moor is coordinaed so ha he ransiion o he roaing moor is effeced wihou jerk a he ime of connecion. For deails see chaper "Flying resar circui". 3 For fuure use 0x2838:002 Sar/sop configuraion: Sar a power-up Saring performance afer swiching on he mains volage. (P203.02) (Sar/sop confg: Sar a powerup) 0 Off No auomaic sar afer swiching on mains volage. In addiion o he inverer enable, a renewed sar command is always required o sar he moor. 1 On Auomaic sar of he moor afer swiching on he mains volage if he variable speed drive is enabled and a sar command exiss. 39

40 7.4.2 STOPPING PERFORMANCE In he defaul seing, he moor is brough o a sandsill afer a sop command wih sandard ramp. Alernaively coasing or ramping down wih quick sop ramp can be seleced. Deails The sop mehod can be seleced in 0x2838:003 (P203.03). The following diagram demonsraes he differen sop mehods: Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Oupu frequency 0x2DDD 0x2838: 003 = Coas ng [0] 0x2838: 003 0x2838: 003 Enable inverer Run = Sandard ramp [1] = Quick sop ramp [2] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Sop mehod = "Coasing [0]": The moor is coasing. Sop mehod = "Sandard ramp [1]": The moor is brough o sandsill wih a deceleraion ime 1 (here: 10 s). Sop mehod = "Quick sop ramp [2]": The moor is brough o a sandsill wih he deceleraion ime for quick sop (here: 1 s). If "Enable inverer" is se o FALSE, he drive is disabled. The moor becomes orqueless and coass o sandsill depending on he mass ineria of he machine (irrespecive of he se sop mehod). Parameer Name / value range / [defaul seing] Info 0x2838:003 Sar/sop configuraion: Sop mehod Behaviour afer he "Sop" command. (P203.03) (Sar/sop confg: Sop mehod) 0 Coasing The moor becomes orqueless (coass down o sandsill) 1 Sandard ramp The moor is brough o a sandsil wih deceleraio ime 1 (or deceleraion ime 2, if acivaed) Deceleraion ime 1 can be se in 0x2918 (P221.00). Deceleraion ime 2 can be se in 0x291A (P223.00). Frequency limis and ramp ime 2 Quick sop ramp The moor is brough o a sandsill wih he deceleraion ime se for he "Quick sop" funcion. Deceleraion ime for quick sop can be se in 0x291C (P225.00). The "quick sop" funcion can also be acivaed manually, for insance via a digial inpu. Quick sop 40

41 7.5 FREQUENCY LIMITS AND RAMP TIME The frequency range can be limied by seing a minimum and maximum frequency. For he frequency sepoin, wo differen ramps can be parameerised. Change-over o ramp 2 can be carried ou manually or auomaically. Deails The frequency sepoin is inernally led via a ramp generaor. The acceleraion ime se in 0x2917 (P220.00) refers o an acceleraion from sandsill o he maximum frequency se in 0x2916 (P211.00). A a low sepoin selecion he real acceleraion ime decreases accordingly. The deceleraion ime se in 0x2918 (P221.00) refers o he deceleraion of he se maximum frequency o sandsill. In case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. Inpu signals Oupu signals Frequency sepoin selec on Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 0x2917 0x2916 0x2918 Auomaic/manual change-over o ramp 2 For ramp 2, he acceleraion ime 2 se in 0x2919 (P222.00) and he deceleraion ime 2 se in 0x291A (P223.00) apply. The change-over o ramp 2 is effeced auomaically if he frequency sepoin (absolue value) auo-changeover hreshold 0x291B (P224.00). Inpu signals Oupu signals Frequency sepoin selec on Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 0x2917 0x2919 Ramp 2 ac ve Ramp 1 ac ve 0x291A 0x2918 0x291B = 20 Hz The "Acivae ramp 2" funcion serves o manually acivae he acceleraion ime 2 and he deceleraion ime 2. For deails see chaper "Acivaing ramp 2 manually". Parameer Name / value range / [defaul seing] Info 0x2915 Minimum frequency Lower limi value for all frequency sepoins. (P210.00) (Min. frequency) [0.0] Hz 0x2916 Maximum frequency Upper limi value for all frequency sepoins. (P211.00) (Max. frequency) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2917 Acceleraion ime 1 Acceleraion ime 1 for he operaing mode "MS: Velociy mode". (P220.00) (Accelera.ime 1) The acceleraino ime se refers o he acceleraio from sandsill o he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraion ime is reduced accordingly. 0x2918 Deceleraion ime 1 Deceleraion ime 1 for he operaing mode "MS: Velociy mode". (P221.00) (Decelera.ime 1) The deceleraion ime se refers o he deceleraion from he maximum frequency se o sandsill In he case [5.0] s of a lower acual fre-quency, he acual deceleraion ime is reduced accordingly. 0x2919 Acceleraion ime 2 Acceleraion ime 2 for he operaing mode "MS: Velociy mode". (P222.00) (Accelera.ime 2) The acceleraion ime se refers o he acceleraion from sandsill o he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraio ime is reduced accordingly. The acceleraion ime 2 is acive if he frequency sepoin (absolue value) auo swiching hreshold 0x291B (P224.00) or he rigger assigned o he funcio "Aciva ramp 2" in 0x2631:039 (P400.39) = TRUE. The acceleraion ime 2 is also used for changing he MOP sepoin generaed by he "moor poeniomeer" funcion. 0x291A Deceleraion ime 2 Deceleraion ime 2 for he operaing mode "MS: Velociy mode". (P223.00) (Decelera.ime 2) The deceleraion ime se refers o he deceleraion from he maximum frequency se o sandsill In he case [5.0] s of a lower acual fre-quency, he acual deceleraion ime is reduced accordingly. The deceleraion ime 2 is acive if he frequency sepoin (absolue value) auo change-over hreshold 0x291B (P224.00) or he rigger assigned o he funcion "Aciva ramp 2" in 0x2631:039 (P400.39) = TRUE. 0x291B Auo-changeover hreshold of ramp 2 Threshold for he auomaic change-over o acceleraion ime 2 and deceleraion ime 2. (P224.00) (Ramp 2 hresh.) The change-over is effeced if he frequency sepoin (absolue value) auo change-over hreshold [0.0] Hz Wih he seing 0, he auomaic change-over funcion is deacivaed 41

42 Example for operaing mode Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2915 (P210.00) Minimum frequency 15 Hz 0x2916 (P211.00) Maximum frequency 40 Hz 0x2917 (P220.00) Acceleraion ime 1 4 s 0x2918 (P221.00) Deceleraion ime 1 3 s Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Oupu signals 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Frequency sepoin selec on 0 Hz -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Func on Enable inverer Run 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz 0x2915 0x2915 0x2917 0x2916 Afer a sar command, he moor is acceleraed o he minimum frequency. This is also he case if he sepoin selecion is = 0 Hz. If he sepoin exceeds he minimum frequency, he ramp generaor follows he sepoin. If he sar command is deacivaed again, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03) (here: Sandard ramp). The moor is acceleraed o he se maximum frequency. If he sepoin falls below he minimum frequency, i is deceleraed up o he minimum frequency. In case of a sign reversal of he sepoin, a change of direcion of roaion akes place, minimum and maximum frequency, however, coninue o apply. 0x2918 0x2915 0x2918 0x2917 0x2916 0x

43 7.6 QUICK STOP The "quick sop" funcion is an alernaive sop mehod if he moor has o be sopped faser han normal. i Cancelling he quick sop causes a resar of he moor if he sar command is sill acive and he variable speed drive is enabled! Deails Possible riggers o be seleced for he "quick sop" funcion are available for example in 0x2631:003 (P400.03) he digial inpus and inernal saus signals of he variable speed drive. Diagnosic parameers: 0x282A:002 (P126.02) displays he cause of quick sop bi-coded. Parameer Name / value range / [defaul seing] Info 0x291C Quick sop deceleraion ime Quick sop deceleraion ime for he operaing mode "MS: Velociy mode". (P225.00) (QSP dec. ime) If he "Quick sop" funcion is acivaed he moor is brough o a sandsil wihin he deceleraion ime [1.0] s se here. The deceleraion ime se refers o he deceleraion from he maxi- mum frequency se o sandsill. In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. 0x2631:003 Funcion lis: Acivae quick sop Assignmen of a rigger for he "Acivae quick sop" funcion Trigger = TRUE: Acivae quick sop. (P400.03) (Funcion lis: Quick sop) Trigger = FALSE: Deacivae quick sop. Seing can only be changed if he variable speed drive is inhibied. Noes: For furher possible seings see parameer The "Quick sop" funcion brings he moor o a sandsill wihin he deceleraion ime se in 0x2631:001 (P400.01). 0x291C (P225.00). 0 No conneced Example for operaing mode Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:003 (P400.03) Aciva quick sop Digial inpu 2 [12] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2916 (P211.00) Maximum frequency 50 Hz 0x2917 (P220.00) Acceleraion ime 1 4 s 0x2918 (P221.00) Deceleraion ime 1 3 s 0x291C (P225.00) Quick sop deceleraion ime 1 s Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz 0 Hz Func on Quick sop ac ve [54] Enable inverer Run Ac vae quick sop Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 0x2916 0x2917 0x291C 0x2918 Quick sop is acivaed. The moor is brough o a sandsill wihin he deceleraion ime se in 0x291C (P225.00). If quick sop is acive, he saus signal "Quick sop acive[54]" is se o TRUE. This saus signal can be assigned via he Flexible I/O configuraion of a funcion or a digial oupu. Quick sop is deacivaed again: The moor acceleraes again o he sepoin since he sar command is sill acive. 43

44 7.8 OPTICAL DEVICE IDENTIFICATION For applicaions including several variable seed drives i may be difficul o locae a device ha has been conneced online. The "Opical device idenificaion" funcion serves o locae he variable speed drive by means of blinking LEDs. Deails In order o sar he visual racking, click he buon in he oolbar of he VLBXSW or se 0x2021:001 (P230.01) = "Sar [1]". Afer he sar, boh LEDs "RDY" and "ERR" on he fron of he variable speed drive synchronously blink very fas. RDY LED (blue) ERR LED (red) Saus/meaning Boh LEDs are blinking in a very rapidly synchronous mode Visual racking funcion is acive. The blinking duraion can be se in 0x2021:002 (P230.02) or seleced in he VLBX SW in he dropdown lis field: Parameer Name / value range / [defaul seing] Info 0x2021:001 Opical racking: Sar deecion 1 = sar opical device idenificaion (P230.01) (Opical racking: Sar deecion Afer he sar, he wo LEDs "RDY" and "ERR" on he fron of he variable speed drive are blinking wih a 0 Sop blinking frequency of 20 Hz for he blinking duraion se in 0x2021:002 (P230.02). The seing is hen auomaically rese o "0" again. 1 Sar If he funcion is reacivaed wihin he blinking ime se, he ime is exended correspondingly. A manual rese o "0" makes i possible o sop he funcion premaurely. 44

45 8 MOTOR CONTROL This chaper conains all funcions and seings relevan for he moor conrol. Basic procedure of commissioning he moor conrol. In he firs sep, he raed daa of he moor mus be se. The oher seps depend on he respecive applicaion case. There are several opions for seing he moor daa and opimising he conrol loops. Basically, you can selec beween a manual and an auomaic process. Wheher a seing can be applied or no depends on he moor and he applicaion. If possible, always use he possible seing lised firs in he following diagram since his one leads o he mos accurae resuls. Se ng of moor daa Moor conrol selec on Possible seings: Enering daa manually (e.g. from he nameplae) Opions: V/f characerisic conrol (open-loop) (defaul seing) Sensorless vecor conrol Op misa on of moor conrol Parameerisable funcions: V/f volage boos, skip frequencies, opimisaion of he salling behaviour, slip compensaion, oscillaion damping Op misa on of he conrol loops Variable speed drive characeris c Possible seings: a) Idenifying daa auomaically (by variable speed drive) b) Calibraing daa auomaically (by variable speed drive or engineering ool) c) Loading prese variable speed drive characerisics Moor equivalen circui daa Possible seings: a) Idenifying daa auomaically (by variable speed drive) b) Using daa from he moor caalogue c) Calibraing daa auomaically (by variable speed drive or engineering ool) d) Enering daa manually Moor conroller se ngs Possible seings: a) Idenifying daa auomaically (by variable speed drive) b) Enering daa manually Speed conroller Possible seings: a) Idenifying daa auomaically (by variable speed drive) b) Enering daa manually 45

46 8.1 MOTOR DATA Seing of moor daa Moor conrol selecion Opimisaion of moor conrol Opimisaion of he conrol loops The erm "moor daa" comprises all parameers only depending on he moor and only characerising he elecrical behaviour of he machine. Moor daa are independen of he applicaion in which he variable speed drive and he moor are used. Precondiion When you ener he moor nameplae daa, ake ino accoun he phase connecion implemened for he moor (sar or dela connecion). Only ener he daa applying o he connecion ype seleced MANUAL SETTING OF THE MOTOR DATA The moor daa mus be se manually in he following parameers according o he manufacurer informaion/moor daa shee. Parameer Name / value range / [defaul seing] Info 0x2C01:001 Moor parameers: Number of pole pairs Display of he number of pole pairs calculaed from he raed speed and raed frequency. Read only 0x2C01:004 Moor parameers: Raed speed General moor daa. (P320.04) (Moor parameers: Raed speed) Carry ou seings as specified by moor nameplae daa. Device for 50-Hz mains: [1450] rpm Device for 60-Hz mains: [1750] rpm Noe! 0x2C01:005 Moor parameers: Raed frequency When you ener he moor nameplae daa, ake ino accoun he phase connecion implemened for he moor (P320.05) (Moor parameers: Raed frequency) (sar or dela connecion) Only ener he daa applying o he connecion ype seleced. Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2C01:006 Moor parameers: Raed power (P320.06) (Moor parameers: Raed power) [0.25]* kw *Defaul seing depending on he size. 0x2C01:007 Moor parameers: Raed volage (P320.07) (Moor parameers: Raed volage) 0... [230]* V *Defaul seing depending on he size. 0x2C01:008 Moor parameers: Cosine phi (P320.08) (Moor parameers: Cosine phi) [0.80] x6075 Moor raed curren The raed moor curren o be se here serves as a reference value for differen parameers wih a (P323.00) (Moor curren) seing/display of a curren value in percen [1.700]* A Example: *Defaul seing depending on he size. Moor raed curren = 1.7 A Seing can only be changed if he variable speed Max curren 0x6073 (P324.00) = 200 % Moor raed curren = 3.4 A drive is inhibied. 0x6076 Moor raed orque The raed moor orque o be se here serves as a reference value for differen parameers wih a (P325.00) (Moor orque) seing/display of a orque value in percen [1.650]* Nm Example: *Defaul seing depending on he size. Moor raed orque = 1.65 Nm Seing can only be changed if he variable speed Max orque 0x6072 (P326.00) = 250 % Moor raed orque = Nm drive is inhibied. 0x6080 Max moor speed Limiaion of he maximum moor speed. (P322.00) (Max moor speed) 0... [6075] rpm 46

47 8.2 MOTOR CONTROL SELECTION Seing of moor daa Moor conrol selecion Opimisaion of moor conrol Opimisaion of he conrol loops The variable speed drive suppors differen modes for closed-loop/open-loop moor conrol. Parameer Name / value range / [defaul seing] Info 0x2C00 Moor conrol mode Selecion of he moor conrol ype. (P300.00) (Moor crl mode) Seing can only be changed if he variable speed drive is inhibied. 4 Sensorless vecor conrol (SLVC) This conrol ype is used for sensorless vecor conrol of an asynchronous moor. For deails see chaper "Sensorless vecor conrol (SLVC)". 6 V/f characerisic conrol (VFC open loop) This conrol mode is used for he speed conrol of an asynchronous moor via a V/f characerisic and is he simples conrol mode. For deails see chaper "V/f characerisic conrol (VFC)". In he following subchapers, each moor conrol is described in deail V/F CHARACTERISTIC CONTROL (VFC) The V/f characerisic conrol is a moor conrol for convenional frequency inverer applicaions. I is based on a simple and robus conrol mode for he operaion of asynchronous moors wih a linear or square-law load orque characerisic (e.g. fan). Because of he minimal parameerisaion effor, such applicaions can be commissioned easily and quickly. Precondiion The V/f characerisic conrol is only suiable for asynchronous moors. If you wan o acuae a drive wih a square-law V/f characerisic please always check wheher he corresponding drive is suiable for operaion wih a square-law V/f characerisic! From he moor nameplae daa, a leas he raed speed and raed frequency mus be enered, so ha he variable speed drive can calculae he correc number of pole pairs. For deails see chaper "Moor daa". The moor mus only be acuaed above he raed moor frequency/raed volage if his is expressly approved by he moor manufacurer! Deails This moor conrol ype is acivaed by seing 0x2C00 (P300.00) = " V/f characerisic conrol (VFC open loop) [6]". 0x2B00 (P302.00) provides differen characerisic shapes which are described in deail in he following subchapers. Limiing facors for he V/f characerisic are raed mains volage 0x2540:001 (P208.01), minimum frequency 0x2915 (P210.00) and maximum frequency 0x2916 (P211.00). Parameer Name / value range / [defaul seing] Info 0x2B00 V/f characerisic shape Selecion of he V/f characerisic shape for he adapaion o differen load profiles. (P302.00) (V/f charac.shape) Seing can only be changed if he variable speed drive is inhibied. 0 Linear Linear characerisic for drives wih consan load orque over he speed. For deails see chaper "Linear V/f characerisic". 1 Quadraic Square-law characerisic for drives wih a linear or square-law load orque over he speed. Square-law V/f characerisic are preferably used for cenrifugal pumps and fan drives. Please always check wheher he corresponding drive is suiable for operaion wih a square-law V/f characerisic. If your pump drive or fan drive is no suiable for operaion wih a square-law V/f characerisic, use he linear V/f characerisic insead. For deails see chaper "Square-law V/f characerisic". 0x2B01:001 V/f shape daa: Base volage Base volage and base frequency define he V/f raio and hus he gradien of he V/f characerisic. (P303.01) (V/f shape daa: Base volage) The V/f base volage is usually se o he raed moor volage 0x2C01:007 (P320.07) [230]* V The V/f base frequency is usually se o he raed moor frequency 0x2C01:005 (P320.05). *Defaul seing depending on he size. 0x2B01:002 V/f shape daa: Base frequency (P303.02) (V/f shape daa: Base frequency) Device for 50-Hz mains: 0... [50]* Hz Device for 60-Hz mains: 0... [60]* Hz *Defaul seing depending on he size. 47

48 LINEAR V/F CHARACTERISTIC The linear V/f characerisic is he mos used characerisic shape for general applicaion since hey cause a orque ha is largely consan. Deails Selec V/f characerisic conrol wih linear characerisic 1. Moor conrol mode 0x2C00 (P300.00) = "V/f characerisic conrol (VFC open loop) [6]" 2. V/f characerisic shape 0x2B00 (P302.00) = "Linear [0]" Seing of he V/f characerisic Limiing facors for he V/f characerisic are raed mains volage 0x2540:001 (P208.01), minimum frequency 0x2915 (P210.00) and maximum frequency 0x2916 (P211.00). The base volage 0x2B01:001 (P303.01) is usually se o he raed moor volage (moor nameplae daa). The base volage is prese o he raed mains volage. The base frequency 0x2B01:002 (P303.02) is usually se o he raed moor frequency (moor nameplae daa). [V] 0x2540: 001 0x2B01: x2915 0x2B01: 002 0x2916 [Hz] i The curren oupu frequency can exceed he se maximum frequency if he gain for he slip compensaion in 0x2B09:001 (P315.01) is se o a value higher han 0. Nex seps The variable speed drive provides differen funcions by means of which he drive behaviour can be furher opimised. For deails see chaper "Opimisaion of moor conrol". An opimisaion of he conrol loops is no mandaory for his moor conrol ype bu may lead o a beer conrol mode. For deails see chaper "Opimisaion of he conrol loops" SQUARE-LAW V/F CHARACTERISTIC The square-law V/f characerisic is ypically used in heaing, venilaion and climae applicaions o conrol he speed of fans and pumps. Deails Each applicaion ha is provided wih he feaures according o he affiniy laws may possibly benefi from a square-law V/f characerisic. The affiniy laws describe he relaion beween he speed and oher variables: The volume flow increases proporionaely o he speed. The required pressure behaves proporionaely o he square of he speed. The power inpu is proporionaely o he cube of he speed. This means ha already a minimal reducion of he speed may lead o subsanial savings in energy consumpion. Volume flow [%] 100 Pressure [%] 100 Power inpu [%] [%] Speed [%] Speed [%] Speed By approximaion, he square-law V/f characerisic corresponds o he curve for power inpu shown above. A low frequencies, he volage is reduced since due o he ype of load a lower volage is sufficien o generae he required power. All in all, his resuls in an energy-efficien sysem. Selec V/f characerisic conrol wih square-law characerisic: 1. Moor conrol mode 0x2C00 (P300.00) = "V/f characerisic conrol (VFC open loop) [6]" 2. V/f characerisic shape 0x2B00 (P302.00) = "Quadraic [1]" Seing of he V/f characerisic: Limiing facors for he V/f characerisic are raed mains volage 0x2540:001 (P208.01), minimum frequency 0x2915 (P210.00) and maximum frequency 0x2916 (P211.00). The base volage 0x2B01:001 (P303.01) is usually se o he raed moor volage (moor nameplae daa). The base volage is prese o he raed mains volage. The base frequency 0x2B01:002 (P303.02) is usually se o he raed moor frequency (moor nameplae daa). [V] 0x2540: 001 0x2B01: x2915 0x2B01: 002 0x2916 [Hz] i The curren oupu frequency can exceed he se maximum frequency if he gain for he slip compensaion in 0x2B09:001 (P315.01) is se o a value higher han 0. Nex seps The variable speed drive provides differen funcions by means of which he drive behaviour can be furher opimised. For deails see chaper "Opimisaion of moor conrol". An opimisaion of he conrol loops is no mandaory for his moor conrol ype bu may lead o a beer conrol mode. For deails see chaper "Opimisaion of he conrol loops". 48

49 8.2.2 SENSORLESS VECTOR CONTROL (SLVC) Sensorless (field-oriened) vecor conrol for asynchronous moors is based on a decoupled, separae conrol for he orque-producing and he field-producing curren componen. In addiion, he acual speed is reconsruced by means of a moor model so ha a speed sensor is no required. Precondiion Sensorless vecor conrol (SLVC) is only suiable for asynchronous moors. The operaion of he sensorless vecor conrol (SLVC) is only permied for a single drive, i. e., only one moor may be conneced o he variable speed drive. Operaion of he sensorless vecor conrol (SLVC) is no permissible for hoiss! Suppored operaing modes 0x6060 (P301.00): "MS: Velociy mode [-2]" "MS: Torque mode [-1]" Deails This moor conrol ype is acivaed by seing 0x2C00 (P300.00) = "Sensorless vecor conrol (SLVC) [4]". Compared o he V/f characerisics he sensorless vecor conrol (SLVC) serves o achieve improved drive characerisics hanks o: higher orque hroughou he enire speed range higher speed accuracy and higher concenriciy facor higher efficiency Torque Raed orque Raed speed Speed Sensorless vecor conrol (SLVC) V/f characerisic conrol (VFC) For a speed conrol wih orque limiaion in operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]": 1. Selec he source in 0x2949:001 (P337.01) for he posiive orque limi source and se i accordingly. 2. Selec he source in 0x2949:002 (P337.02) for he negaive orque limi source and se i accordingly. Alernaively he variable speed drive can be configured in his moor conrol ype in such a way ha i conrols a moor orque wihin a define frequency range. For deails, see chaper "Torque conrol w/ freq. limi". Parameer Name / value range / [defaul seing] Info 0x2949:001 Posiive orque limi source Selecion of he source for he posiive orque limi source. (P337.01) (Pos. orqlim src) 0 Max orque Posiive orque limi source = Max orque 0x6072 (P326.00). 1 Fixed Limi 0.0 % Posiive orque limi source = 0.0 %. 2 Analog Inpu 1 The posiive orque limi source is defined as analog signal via he analog inpu 1. For deails see chaper "Analog inpu 1". 3 Analog Inpu 2 The posiive orque limi source is defined as analog signal via he analog inpu 2. For deails see chaper "Analog inpu 2". 4 Posiive orque limi Posiive orque limi source = Posiive orque limi 0x60E0. 5 Nework arge orque The posiive orque limi source is defined as process daa objec via nework (if available). 0x2949:002 Negaive orque limi source Selecion of he source for he negaive orque limi source. (P337.02) (Neg. orqlim src) 0 (-) Max orque Negaive orque limi source = (-) Max orque 0x6072 (P326.00). 1 Fixed Limi 0.0 % Negaive orque limi source = 0.0 %. 2 Analog Inpu 1 The negaive orque limi source is defined as analog signal via he analog inpu 1. For deails see chaper "Analog inpu 1". 3 Analog Inpu 2 The negaive orque limi source is defined as analog signal via he analog inpu 2. For deails see chaper "Analog inpu 2". 4 Negaive orque limi Negaive orque limi source = Negaive orque limi 0x60E1. 5 Nework arge orque The negaive orque limi source is defined as process daa objec via nework (if available). 0x2C00 Moor conrol mode Selecion of he moor conrol ype (P300.00) (Moor crl mode) Seings can only be changed if he variable speed drive is inhibied.. 4 Sensorless vecor conrol (SLVC) This conrol ype is used for sensorless vecor conrol of an asynchronous moor. For deails see chaper "Sensorless vecor conrol (SLVC)". 6 V/f characerisic conrol (VFC open loop) This conrol mode is used for he speed conrol of an asynchronous moor via a V/f characerisic and is he simples conrol mode. For deails see chaper "V/f characerisic conrol (VFC)". 0x6060 Modes of operaion Selecion of he operaing mode. (P301.00) (Modes of op.) Seings can only be changed if he variable speed drive is inhibied. -2 MS: Velociy mode Vendor specific velociy mode -1 MS: Torque mode Vendor specific orque mode Only possible in moor conrol ype 0x2C00 (P300.00) = "Sensorless vecor conrol (SLVC) [4]". For deails see chaper "Torque conrol w/ freq. limi". 0 No mode change/no mode assigned No operaing mode (sandsill). 49

50 8.3 OPTIMISATION OF MOTOR CONTROL Seing of moor daa Moor conrol selecion Opimisaion of moor conrol Opimisaion of he conrol loops The variable speed drive provides differen funcions by means of which he drive behaviour can be furher opimised. Funcion Moor conrol ype VFC open loop SLVC V/f volage boos The parameerisable volage boos makes i possible o improve he saring performance for applicaions requiring a high saring orque. Skip frequencies By means of he hree parameerisable skip frequencies, criical frequencies can be suppressed which lead o mechanical resonances in he sysem. Opimising he salling behaviour For special moors which enable an operaino in he field weakening range, he behaviour in he field weakening range can be adaped o he moor. Slip compensaion In case of a load, he speed of an asynchronous moor decreases. This load-dependen speed drop is called slip. The slip compensaion serves o counerac he load- dependen speed loss. Oscillaion damping The oscillaion damping serves o reduce he oscillaion during no-load operaion which are caused by energy oscillaing beween he mechanical sysem (mass ineria and he elecrical sysem (DC bus) V/F VOLTAGE BOOST The parameerisable volage boos makes i possible o improve he saring performance for applicaions requiring a high saring orque. Precondiion The funcion is only effecive in he moor conrol ype "V/f characerisic conrol (VFC open loop)". Deails In 0x2B12:001 (P316.01), a permanen volage boos can be se. In 0x2B12:002 (P316.02), an addiional volage boos can be se for acceleraion processes only. Reference for he percenage seing of he volage boos is he base volage 0x2B01:001 (P303.01). 0x2540: 001 [%] 0x2B01: x2B12: 002 0x2B12: 001 0x2B12: x2B01: 002 0x2B01: 002 0x [Hz] Parameer Name / value range / [defaul seing] Info 0x2B12:001 Fixed boos Fixed (consan) volage boos for V/f characerisic conrol wihou feedback. (P316.01) (Fixed V/f boos) 100 % V/f base volage 0x2B01:001 (P303.01) [2.5]* % For he purpose of opimising he saring performance for applicaion requiring a high saring orque. *Defaul seing depending on he size. 0x2B12:002 V/f volage boos: Boos a acceleraion Addiional volage boos for V/f characerisic conrol wihou feedback. (P316.02) (V/f booss: Dynam. V/f boos) 100 % V/f base volage 0x2B01:001 (P303.01) [0.0] % This volage boos is only acive while he moor is acceleraed. I he acs in addiion o he fixed volage boos se in 0x2B12:001 (P316.01). 0x2B01:001 V/f shape daa: Base volage Base volage and base frequency define he V/f raio and hus he gradien of he V/f characerisic: (P303.01) (V/f shape daa: Base volage) 0... [230]* V The V/f base volage is usually se o he raed moor volage 0x2C01:007 (P320.07). *Defaul seing depending on he size. The V/f base frequency is usually se o he raed moor frequency 0x2C01:005 (P320.05). 0x2B01:002 V/f shape daa: Base frequency (P303.02) (V/f shape daa: Base frequency) Device for 50-Hz mains: 0... [50]* Hz Device for 60-Hz mains: 0... [60]* Hz *Defaul seing depending on he size. 50

51 8.3.2 SKIP FREQUENCIES By means of he hree parameerisable skip frequencies, criical frequencies can be suppressed which lead o mechanical resonances in he sysem. Deails A blocking zone is acive as soon as he frequency for his blocking zone is se o value unequal o "0 Hz". The se frequency defines he cenre of he range o be masked ou. The se bandwidh defines is oal size. Oupu [Hz] [Hz] Inpu Example: For a blocking zone, he frequency is se o 20 Hz and he bandwidh o 10 Hz. These seing mask ou he range from 15 Hz o 25 Hz. Noes: Skip frequencies are absolue values. Wih he seing "20 Hz", a he same ime also he skip frequency "-20 Hz" is defined. The variable speed drive acceleraes/deceleraes he moor by he range o be masked ou. A coninuous operaion wihin his range is no possible. A blocking zone is no acive if is bandwidh is se o "0 Hz". Adjacen and overlapping ranges: Example on he lef If he ranges are closely spaced, he ranges are passed hrough as shown. Example on he righ: If he ranges overlap, he lowes and highes value form a new range. In he saus display 0x291F:016, boh ranges are shown as acive. Oupu [Hz] Oupu [Hz] [Hz] Inpu [Hz] Inpu 51

52 Moor conrol Opimisaion of moor conrol Skip frequencies Valid and invalid ranges: Example on he lef Skip frequency = 5 Hz, bandwidh = 10 Hz Valid range (sars a 0) Example on he righ: Skip frequency = 4 Hz, bandwidh = 10 Hz Invalid range (sars a < 0); is hus ignored. Oupu [Hz] Oupu [Hz] [Hz] Inpu [Hz] Inpu Parameer Name / value range / [defaul seing] Info 0x291F:001 Skip frequencies: Skip frequency 1 Cenre of frequency range 1 which is o be skipped. (P317.01) (Skip frequencies: Skip frequency 1) [0.0] Hz 0x291F:002 Skip frequencies: Skip bandwidh 1 Size of frequency range 1 which is o be skipped. (P317.02) (Skip frequencies: Skip bandwidh 1) [0.0] Hz 0x291F:003 Skip frequencies: Skip frequency 2 Cenre of frequency range 2 which is o be skipped. (P317.03) (Skip frequencies: Skip frequency 2) [0.0] Hz 0x291F:004 Skip frequencies: Skip bandwidh 2 Size of frequency range 2 which is o be skipped. (P317.04) (Skip frequencies: Skip bandwidh 2) [0.0] Hz 0x291F:005 Skip frequencies: Skip frequency 3 Cenre of frequency range 3 which is o be skipped. (P317.05) (Skip frequencies: Skip frequency 3) [0.0] Hz 0x291F:006 Skip frequencies: Skip bandwidh 3 Size of frequency range 3 which is o be skipped. (P317.06) (Skip frequencies: Skip bandwidh 3) [0.0] Hz 52

53 8.3.3 OPTIMISING THE STALLING BEHAVIOUR If he moor is driven wih frequencies above he raed moor frequency, he operaing poin is shifed o he "field weakening range". In his range, he moor volage does no increase proporionaely o he oupu frequency anymore. As a consequence, he variable speed drive auomaically reduces he maximum curren since he full orque is no available anymore a hese frequencies. For special moors which enable an operaion in he field weakening range, he behaviour in he field weakening range can be adaped o he moor wih 0x2B0C (P319.00). DANGER! Danger by incorrec parameerisaion. Possible consequences: damage o maerial asses and injury o persons Only change he defaul seing (0 Hz) in 0x2B0C (P319.00) afer consuling he moor manufacurer! Recommendaion: Mainain defaul seing (0 Hz). Precondiion The funcion is only effecive in he moor conrol ype "V/f characerisic conrol (VFC open loop)". Deails The operaing range of an asynchronous moor consiss of he volage range and he field weakening range. The field weakening range again is divided ino wo ranges: In he firs range, he power can be kep consan wihou he moor salling. The second field weakening range is characerised by he fac ha he maximum permissible saor curren is decreased o preven he moor from salling. 1.0 M = Mmax M = Mmax * n 1 /n M M = M2 * n ²/n² n 1 n The override poin (n2, M2) can be influenced wih 0x2B0C (P319.00). 0x2B0C (P319.00) > 0 Hz: The maximum curren characerisic is shifed o higher field frequencies by he frequency enered. The maximum permissible curren and he maximum orque increase in he field weakening range. The risk of moor salling increases. 0x2B0C (P319.00) < 0 Hz: The maximum curren characerisic is shifed o lower field frequencies by he frequency enered. The maximum permissible curren and he maximum orque are reduced in he field weakening range. The risk of moor salling is reduced. Parameer Name / value range / [defaul seing] Info 0x2B0C Override field weakening Offse of he override poin for field weakening. (P319.00) (Field weak hold) [0.0] Hz 0x2B01:002 V/f shape daa: Base frequency Base volage and base frequency define he V/f raio and hus he gradien of he V/f characerisic (P303.02) (V/f shape daa: Base frequency) The V/f base volage is usually se o he raed moor volage 0x2C01:007 (P320.07). Device for 50-Hz mains: 0... [50]* Hz The V/f base frequency is usually se o he raed moor frequency 0x2C01:005 (P320.05). Device for 60-Hz mains: 0... [60]* Hz *Defaul seing depending on he size. 53

54 8.3.4 SLIP COMPENSATION In case of a load, he speed of an asynchronous moor decreases. This load-dependen speed drop is called slip. The slip compensaion serves o counerac he load-dependen speed loss. Precondiion The funcion is only effecive in he moor conrol ype "V/f characerisic conrol (VFC open loop)". In order ha he funcion can deermine he raed slip correcly, he following parameers mus be se correcly: Raed speed Raed frequency Number of pole pairs (Auomaically calculaed from Raed speed and Raed frequency) Deails The slip compensaion increases or decreases he oupu frequency as a response o a load change. Thus, he slip is couneraced and he speed is kep precisely. Moor speed Load Oupu frequency The raed slip required for he slip compensaion is calculaed by he variable speed drive according o he following formula: Raed slip [%] = (1 - (raed moor speed [rpm] / (120 * raed moor frequency [Hz] / number of poles))) * 100 Calculaion example: Raed moor speed = 1750 rpm Raed moor frequency = 60 Hz Number of poles = 2 * Number of pole pairs = 2 * 2 = 4 Raed slip = (1 - (1750 / (120 * 60 / 4))) * 100 = 2.77 % The raed slip represens he reducion of he moor speed due o he moor load. A full speed and full load, he moor given in he example would roae wih 1750 rpm, which means 2.77 % below is synchronous speed of 1800 rpm. In order o compensae his speed loss, he variable speed drive increases he oupu frequency by he raed slip muliplied by he raed moor frequency. In he example 2.77 % * 60 Hz = 1.66 Hz increase a full load. In order o consider load changes, he influence of he raed slip on oupu frequency can be adaped in 0x2B09:001 (P315.01). A seing of 100 % corresponds o he raed slip of he machine in he nominal operaing poin. Wih reference o he example above and a sepoin frequency of 60 Hz: If 0x2B09:001 (P315.01) = 100 %, he oupu frequency is = Hz (60 Hz % * 1.66 Hz). If 0x2B09:001 (P315.01) = 50 %, he oupu frequency is = Hz (60 Hz + 50 % * 1.66 Hz). Addiionally he filer ime for he slip compensaion can be adaped in 0x2B09:002 (P315.02) if required. The prese filer ime is adaped o ypical moors. If full load or nearly full load oscillaions or insabiliies occur, we recommend an increase of he filer ime. Parameer Name / value range / [defaul seing] Info 0x2B09:001 Slip compensaion: Gain Adjusmen in percen of he slip calculaed. (P315.01) (Slip compens.: Slip: gain) For insance required for deviaion of he real moor daa from he nameplae daa [100.00] % A seing of 100 % corresponds o he raed slip of he machine in he nominal operaing poin. 0x2B09:002 Slip compensaion: Filer im Filer ime for he slip compensaion (P315.02) (Slip compens.: Filer ime 1... The prese filer ime is adaped o ypical moors. [100] ms 0x2C02:004 Slip frequency Display of he raed slip deermined. (P351.04) (Slip frequency) Read only: x.x Hz 0x2C01:001 Moor parameers: Number of pole pairs Display of he number of pole pairs calculaed from he raed speed and raed frequency. Read only 0x2C01:004 Moor parameers: Raed speed General moor daa. (P320.04) (Moor parameers: Raed speed) Carry ou seing as specified by moor nameplae daa. Device for 50-Hz mains: [1450] rpm Device for 60-Hz mains: [1750] rpm Noe! 0x2C01:005 Moor parameers: Raed frequency When you ener he moor nameplae daa, ake ino accoun he phase connecion implemened for he moor (P320.05) (Moor parameers: Raed frequency) (sar or dela connecion). Only ener he daa applying o he connecion ype seleced. Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 54

55 8.3.5 OSCILLATION DAMPING The oscillaion damping serves o reduce he oscillaions during no-load operaion which are caused by energy oscillaing beween he mechanical sysem (mass ineria and he elecrical sysem (DC bus). Furhermore, he oscillaion damping can also be used o compensae for resonances. Precondiion The funcion is only effecive in he moor conrol ype "V/f characerisic conrol (VFC open loop)". Resricion Observe he following resricions: Damping is possible only for consan oscillaions a a seady-sae operaing poin. Oscillaions occurring sporadically canno be damped. Oscillaion damping is no suiable for oscillaion occurring during dynamic processes (e.g. acceleraion or load changes). Oscillaion damping is only acive if he sepoin speed is greaer han 10 rpm and he DC-bus volage exceeds a value of 100 V. Deails The deerminaion of he oscillaion is based on he acive curren. In order o obain he alernaing componen of he acive curren, his curren is differeniaed. This signal is hen passed hrough a PT1 filer. Idenificaion of he oscillaion Before he oscillaion damping funcion can be parameerised, he oscillaion has o be idenified. One way o do his is o examine he moor curren while oscillaion damping is swiched off (gain = 0 %). A seady-sae operaion, a consan curren flows. If he drive oscillaes, hese oscillaions are also visible on he moor curren. I is herefore possible o deermine he frequency and he ampliude of he oscillaion from he alernaing componen of he moor curren. In he following, his alernaing componen is referred o as "curren oscillaion". Parameer seing The gain of he oscillaion signal is o be se according o he following equaion: 0x2B0A:001 (P318.01) = curren ampliude * 100 % / (Ö2 * maximum device curren) The defaul ime consan of he PT1 filer should be sufficien for mos applicaions. If required, i is only possible o adap he ime consan via VLBX SW sofware. Generally, he ime consan mus be se so ha he oscillaion can be dampened, bu ha higher-frequency componens are filered from he signal. The ime consan is deermined from he reciprocal value of he double curren oscillaion frequency: 0x2B0A:002 (P318.02) = 1 / (2 * oscillaion frequency) Parameer Name / value range / [defaul seing] Info 0x2B0A:001 Gain Gain of he oscillaion signal. (P318.01) (Gain) Wih he seing 0, oscillaion damping is deacivaed [150] % 0x2B0A:002 Filer ime Time consan of he PT1 filer. (P318.02) (Filer ime) 1... [30] ms 55

56 8.4 OPTIMISATION OF THE CONTROL LOOPS Seing of moor daa Moor conrol selecion Opimisaion of moor conrol Opimisaion of he conrol loops If here is a need o improve he oal power of he sysem, differen opions are available: a) Tuning of he moor and he speed conroller b) Auomaic moor idenificaion (energized) c) Auomaic moor calibraioion (non-energized) Simply selec an opion ha bes suis your environmen and requiremens! OPTION FOR OPTIMIZED MOTOR TUNING The opion o be seleced depends on he respecive applicaion Depending on he seleced opion differen procedures become acive and hus differen parameer groups are influenced: Raed moor daa Variable speed drive characerisic Moor equivalen circui diagram daa Moor conroller seings Speed conroller seings For furher deails, see he following subchapers: Tuning of he moor and he speed conroller Auomaic moor idenificaion (energized) Auomaic moor calibraion (non-energized) TUNING OF THE MOTOR AND THE SPEED CONTROLLER The following describes in general how o opimise he speed conroller. This may be required if some parameers have on he load side of he drive sysem have changed or have no been se ye, such as: Moor momen of ineria Load momen of ineria Type of coupling beween momen of ineria of he moor and ha of he load Precondiion All raed moor daa are known and se in he variable speed drive. All furher opions for opimisaion have been execued before if possible. Auomaic moor idenificaion (energized) Auomaic moor calibraioion (non-energized) Opimisaion is possible online or offline (wih or wihou conneced moor). Required seps Adap he following parameers o your drive sysem. Since his only changes load-dependen daa, he oher parameer groups mus no be calculaed again. Parameer Name / value range / [defaul seing] Info 0x2910:001 Moor momen of ineria Seing of he momen of ineria of he moor. (P335.01) (Moor ineria) [3.70]* kg cm² *Defaul seing depending on he size. 0x2910:002 Load momen of ineria Seing of he momen of ineria of he load. (P335.02) (Load ineria) Always adjus he seing o he curren load, oherwise he opimisai process canno be execued successfully [3.70]* kg cm² * Defaul seing depending on he size. 0x2910:003 Coupling Selecion of he ype of coupling beween he momen of ineria of he moor and ha of he load. 0 Siff 1 Elasic 2 Wih backlash 0x2904 Acual speed filer ime Filer ime for he acual speed value [2.0] ms For furher deails on he speed conroller, see chaper "Speed conroller". 56

57 AUTOMATIC MOTOR IDENTIFICATION (ENERGIZED) The auomaic idenificaion of he moor resuls in he bes possible parameer seings. If he applicaion enables you o energise he sysem during he opimisaion, carry ou his opimisaion. Precondiion All raed moor daa are known and se in he variable speed drive. In 0x2C00 (P300.00), he moor conrol ype required and suiable for he moor is seleced. In 0x6060 (P301.00), he operaing mode "MS: Velociy mode [-2]" is se. DC-bus volage is available. The vaiable speed drive is error-free and in he "Ready o swich on" or "Swiched on" device sae. The moor is sopped (no sar enable). No inverer disable is acive. No quick sop is acive. No oher axis command is acive anymore. General informaion on he idenificaion The auomaic idenificaion can ake from some seconds o minues. The procedure can be abored any ime by inverer disable or cancellaion of he sar enable wihou seings being changed. During and afer he procedure, he LED "RDY" (blue) is permanenly on. Afer compleing a renewed sar command is required o sar he moor. Required seps Opimisaion wih keypad: 1. Reques auomaic idenificaion: Se 0x2822:004 (P327.04) = "1". 2. Issue he sar command o sar he procedure. Parameer Name / value range / [defaul seing] Info 0x2822:004 Axis commands: Idenify moor daa (energized) 1 = sar auomaic idenificaion of he moor daa. (P327.04) (Axis commands: Idenif mo.) Inverer characerisics moor equivalen circui diagram daa and conroller seings are idenifieds and se 0... [0]... 1 auomaically. During he procedure, he moor is energised! Opimisaion process As soon as he process has been sared, he following seps are iniiaed: 1. The inverer characerisic is auomaically idenified by he variable speed drive. 2. The moor equivalen circui diagram daa are auomaically idenified by he variable speed drive. 3. The moor conroller seings are auomaically calculaed. 4. The speed conroller seings are auomaically calculaed AUTOMATIC MOTOR CALIBRATION (NON-ENERGIZED) If he applicaion does no enable you o energise he sysem during he opimisaion carry ou his opimisaion. Precondiion All raed moor daa are known and se in he variable speed drive. In 0x2C00 (P300.00), he moor conrol ype required and suiable for he moor is seleced. The variable speed drive is error-free and in he "Ready o swich on" or "Swiched on" device sae. The variable speed drive is disabled or he moor is sopped (no sar enable). No oher axis command is acive anymore. Required seps Opimisaion wih keypad: 0x2822:005 (P327.05) Se = "1" o sar he process. Parameer Name / value range / [defaul seing] Info 0x2822:005 Axis commands: Calibrae moor daa (non-energized) 1 = sar auomaic calibraion of he moor daa. (P327.05) (Axis commands: Calibrae mo.) A defaul inverer characerisic is loaded [0]... 1 he moor equivalen circui diagram daa and conroller seings are calculaed on he basis of he currenly se raed moor daa. The moor is no energised. Opimisaion process As soon as he process has been sared, he following seps are iniiaed: 1. A defaul variable speed drive characerisic is loaded. 2. The moor equivalen circui diagram daa is calculaed based on he currenly se raed moor daa. 3. The moor conroller seings are auomaically calculaed. 4. The speed conroller seings are auomaically calculaed INVERTER CHARACTERISTICS The inverer characerisic is auomaically se if one of he following opimisaio is carried ou: Auomaic moor idenificaion (energized) Auomaic moor calibraion (non-energized) 57

58 8.4.3 MOTOR EQUIVALENT CIRCUIT DIAGRAM DATA The moor equivalen circui diagram daa are auomaically se if one of he following opimisaion is carried ou: Auomaic moor idenificaion (energized) Auomaic moor calibraion (non-energized) Parameer Name / value range / [defaul seing] Info 0x2C01:002 Moor parameers: Saor resisance General moor daa [ ]* Ω Carry ou seings as specified by manufacurer daa/moor daa shee. * Defaul seings depending on he size. 0x2C01:003 Moor parameers: Saor leakage inducance [23.566]* mh *Defaul seings depending on he size. 0x2C02:001 Moor parameer (ASM): Roor resisance Equivalen circui daa of he moor required for he moor model. (P351.01) (ASM moor par.: Roor resisance) [8.8944]* Ω *Defaul seings depending on he size. 0x2C02:002 Moor parameer (ASM): (P351.02) Muual inducance (ASM moor par.: Muual induc.) [381.9]* mh *Defaul seing depending on he size. 0x2C02:003 Moor parameer (ASM): (P351.03) Magneising curren (ASM moor par.: Magn. curren) [0.96]* A *Defaul seings depending on he size MOTOR CONTROLLER SETTINGS Afe he moor seings have been made, he differen conrol loops mus be se. For a quick commissioning, he calculaions and seings are made auomaically if one of he following opimisaion is carried ou: Auomaic moor idenificaion (energized) Auomaic moor calibraioon (non-energized) Deails The following conrollers have an influence in he respecive moor conrol ype: Conroller Moor conrol ype VFC open loop SLVC Curren conroller Field conroller Field weakening conroller Imax conroller Flying resar conroller SLVC conroller VFC open loop = V/f characerisic conrol SLVC = sensorless vecor conrol CURRENT CONTROLLER For a quick commissioning, he calculaion and seings are made auomaicall during he opimisaion. i For ypical applicaions, a manual adapaion of he parameers of he curren conroller is no recommended. A wrong seing may have a negaive effec on he conrol. For special applicaions, conac he manufacurer before adaping he parameers. Precondiions The curren conroller parameers are calculaed based on he saor resisance and leakage inducance. Thus, he following parameers mus be se correcly, eiher via opimisaion or manually (according o manufacurer-daa/moor daa shee): 0x2C01:002: Saor resisance 0x2C01:003: Saor leakage inducance For deails see chaper "Moor equivalen circui diagram daa". Parameer Name / value range / [defaul seing] Info 0x2942:001 Curren conroller parameers: Gain Gain facor Vp of he curren conroller. (P334.01) (Curren conr.: Gain) [42.55]* V/A *Defaul seing depending on he size. 0x2942:002 Curren conroller parameers: Rese ime Rese ime Ti of he curren conroller. (P334.02) (Curren conr.: Rese ime) [4.50]* ms *Defaul seing depending on he size. 58

59 FIELD CONTROLLER For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. Precondiion The field conroller is only effecive in he moor conrol ype "Sensorless vecor conrol (SLVC)". Parameer Name / value range / [defaul seing] Info 0x29C0:001 Gain Gain facor Vp of he field conroller [59.68]* A/Vs *Defaul seing depending on he size. 0x29C0:002 Rese ime Rese ime Tn of he field conroller [45.5]* ms *Defaul seing depending on he size FIELD WEAKENING CONTROLLER For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. Precondiion The field weakening conroller is only effecive in he moor conrol ype "Sensorless vecor conrol (SLVC)". Parameer Name / value range / [defaul seing] Info 0x29E0:001 Field weakening conroller seing: Gain Gain facor Vp of he field weakening conroller [0.000]* Vs/V *Defaul seing depending on he size. 0x29E0:002 Field weakening conroller seing: Rese ime Rese ime Tn of he field weakening conroller [1478.3]* ms *Defaul seing depending on he size. 0x29E1 Field weakening conroller: Field limiaion Field limiaion of he field weakening conroller [100.00] % From version FIELD WEAKENING CONTROLLER (ADVANCED) For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. Precondiion The field weakening conroller is only effecive in he moor conrol ype "Sensorless vecor conrol (SLVC)". Parameer Name / value range / [defaul seing] Info 0x29E2 DC-bus filer ime Filer ime for he curren DC-bus volage [25.0] ms 0x29E3 Moor volage filer ime Filer ime for he curren moor volage [25.0] ms 0x29E4 Volage reserve range Volage reserve range a he ransiion poin o he field weakening. (P354.00) (Volage reserve) Only relevan if 0x2C00 (P300.00) is se = "Servo conrol (SC ASM) [2]" [5] % 59

60 IMAX CONTROLLER For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. i For ypical applicaions a manual adapaion of he parameers of he Imax conroller is no recommended. A wrong seing may have a negaive effec on he conrol. For special applicaions conac he manufacurer before adaping he parameers. Precondiion The Imax conroller is only effecive in he moor conrol ype "V/f characerisic conrol (VFC open loop)". Deails The Imax conroller becomes acive in he V/f operaion if he acual moor curren exceeds he maximum overload curren "Max curren". The Imax conroller changes he oupu frequency o counerac he exceedance. The maximum overload curren "Max curren" is defined in 0x6073 (P324.00) in percen wih regard o he raed moor curren "Moor raed curren" 0x6075 (P323.00). If he maximum overload curren is exceeded: During operaion in moor mode, he Imax conroller reduces he oupu frequency. During operaion in generaor mode, he Imax conroller increases he oupu frequency. Seing noes If oscillaions occur a he curren limi during operaion: Reduce gain of he Imax conroller in 0x2B08:001 (P333.01). Increase rese ime of he Imax conroller in 0x2B08:002 (P333.02). Carry ou he changes in small seps only (by % of he se value) uni he oscillaions do no exis anymore. If he Imax conroller does no respond fas enough afer he maximum curren has been exceeded: Increase gain of he Imax conroller in 0x2B08:001 (P333.01). Reduce rese ime of he Imax conroller in 0x2B08:002 (P333.02). Carry ou he changes in small seps only (by % of he se value) unil he response ime is accepable. Parameer Name / value range / [defaul seing] Info 0x2822:019 Axis commands: Calculae Imax conroller parameer 1 = sar auomaic calculaion of he Imax conroller parameers [0]... 1 Gain 0x2B08:001 (P333.01) and rese im 0x2B08:002 (P333.02) of he Imax conroller are recalculaed and se. 0x2B08:001 V/f Imax conroller: Gain Gain facor Vp of he Imax conroller. (P333.01) (V/f Imax conr.: Gain) [0.284]* Hz/A *Defaul seing depending on he size. 0x2B08:002 V/f Imax conroller: Rese ime Rese ime Ti of he Imax conroller. (P333.02) (V/f Imax conr.: Rese ime [2.3]* ms *Defaul seing depending on he size FLYING RESTART CONTROLLER For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. Deails The following parameer is only relevan for he flying resar circui if an asynchronous moor is conrolled. Parameer Name / value range / [defaul seing] Info 0x2BA1:003 Flying resar circui: Resar ime Inegraion ime for conrolling he flying resar circui. (P718.03) (Flying resar: Resar ime) 1... [5911]* ms *Defaul seing depending on he size SLVC CONTROLLER For a quick commissioning, he calculaions and seings are made auomaically during he opimisaion. Precondiion The SLVC conroller is only effecive in he moor conrol ype "Sensorless vecor conrol (SLVC)". Parameer Name / value range / [defaul seing] Info 0x2B40:001 Gain Gain of he SLVC-Q conroller [0.2686]* Hz/A *Defaul seing depending on he size. 0x2B40:002 Rese ime Rese ime of he SLVC-Q conroller [2.3]* ms *Defaul seing depending on he size. 60

61 TORQUE CONTROL W/ FREQ. LIMIT In general, he variable speed drive is operaed in a mode ha conrols he moor frequency. Alernaively he variable speed drive can be configured in such a way ha i conrols a moor orque wihin a define frequency range. Typical applicaions for such a orque conrol wih frequency limiaion are winders and packaging machines. Precondiion A orque conrol is only possible in he moor conrol ype 0x2C00 (P300.00) = "Sensorless vecor conrol (SLVC) [4]". Thus, firs his moor conrol ype mus be configured. For deails see chaper "Sensorless vecor conrol (SLVC)". Afer configuring he sensorless vecor conrol (SLVC), one of he following opimisaion mus be carried ou for a orque conrol as precise as possible: Auomaic moor idenifican (energized) Auomaic moor calibraion (non-energized) Deails Sepoin selecion: Insead of a frequency sepoin in [Hz], a orque sepoin has o be defind for he orque conrol. This can be eiher a value in percen wih reference o he raed moor orque se in 0x6076 (P325.00). The sandard sepoin source for he orque conrol can be seleced in 0x2860:003 (P201.03) (defaul seing: Analog inpu 1). Corresponding funcions make i possible o change over o oher sepoin sources during operaion For deails see chaper "Sepoin change-over". Limiaion of he orque range: The posiive and negaive orque limi can be se independenly of each oher. Frequency limiaion / speed limiaion: The adjusable speed limis serve o proec agains very high speeds. High speeds can occur if a pure orque is seleced wihou a couner orque being available (load-free machine). The orque conrol conrols he assigned orque sepoin wihin he se speed limis. The acual speed resuls from he load condiion of he applicaion. If he acual speed reaches he se speed limis, i is kep on he respecive limi value. This proecive funcion is also called "speed limiaion". The lower and upper speed limi for speed limiaion can be se independenly of each oher. They can also be defined via analog inpus. In he following, he seps required for configuring he orque conrol wih frequency limiaion are described. Parameerisaion required 1. Se he operaing mode "MS: Torque mode [-1]" in 0x6060 (P301.00). 2. Se he raed moor orque in 0x6076 (P325.00). 3. Se he permissible maximum orque in 0x6072 (P326.00). The seing is made in percen wih reference o he raed moor orque se in 0x6076 (P325.00). 4. Selec he source for he posiive orque limi in 0x2949:001 (P337.01). Defaul seing: Maximum orque 0x6072 (P326.00) In case of selecion "Analog Inpu 1 [2]": Se seing range in 0x2636:011 (P430.11) and 0x2636:012 (P430.12). In case of selecion "Analog Inpu 2 [3]": Se seing range in 0x2637:011 (P431.11) and 0x2637:012 (P431.12). In case of selecion "Posiive orque limi [4]": Se he posiive orque limi in 0x60E0. 5. Selec he source for he negaive orque limi in 0x2949:002 (P337.02). Defaul seing: (-) Maximum orque 0x6072 (P326.00) In case of selecion "Analog Inpu 1 [2]": Se seing range in 0x2636:011 (P430.11) and 0x2636:012 (P430.12). In case of selecion "Analog Inpu 2 [3]": Se seing range in 0x2637:011 (P431.11) and 0x2637:012 (P431.12). In case of selecion "Negaive orque limi [4]": Se he negaive orque limi in 0x60E1. 6. Selec he source for he upper speed limi in 0x2946:003 (P340.03). Defaul seing: Maximum frequency 0x2916 (P211.00) In case of selecio "Analog inpu 1 [2]": Se seing range in 0x2636:002 (P430.02) and 0x2636:003 (P430.03). In case of selecion "Analog inpu 2 [3]": Se seing range in 0x2637:002 (P431.02) and 0x2637:003 (P431.03). In case of selecion "Upper frequency limi [4]": Se he upper speed limi in [Hz] in 0x2946:005 (P340.05). In case of selecion "Upper speed limi [5]": Se he upper speed limi in [vel. uni] in 0x2946:001 (P340.01). 7. Selec he source for he lower speed limi in 0x2946:004 (P340.04). Defaul seing: (-) Maximum frequency 0x2916 (P211.00) In case of selecion "Analog inpu 1 [2]": Se seing range in 0x2636:002 (P430.02) and 0x2636:003 (P430.03). In case of selecion "Analog inpu 2 [3]": Se seing range in 0x2637:002 (P431.02) and 0x2637:003 (P431.03). In case of selecion "Lower frequency limi [4]": Se he lower speed limi in [Hz] in 0x2946:006 (P340.06). In case of selecion "Lower speed limi [5]": Se he lower speed limi in [vel. uni] in 0x2946:002 (P340.02). 8. Selec he sandard sepoin source for he orque conrol in 0x2860:003 (P201.03). Defaul seing: Analog inpu 1. In case of his selecion se he seing range in 0x2636:011 (P430.11) and 0x2636:012 (P430.12). In case of selecion "Analog inpu 2 [3]": Se seing range in 0x2637:011 (P431.11) and 0x2637:012 (P431.12). The orque sepoin mus be given in percen wih regard o he 0x6076 (P325.00) raed moor orque. 9. Opionally For a "smooh" change-over beween differen sepoin sources, adap he ramp ime for he orque sepoin in 0x2948:002 (P336.02). The orque conrol wih frequency limiaion is now acive and he variable speed drive responds o he orque sepoin given by he seleced sepoin source. 61

62 Diagnosic parameers: 0x2DD5: Torque sepoin 0x2949:003 (P337.03): Acual posiive orque limi 0x2949:004 (P337.04): Acual negaive orque limi 0x2946:007 (P340.07): Speed limiaion: Acual upper speed limi 0x2946:008 (P340.08): Speed limiaion: Acual lower speed limi Parameer Name / value range / [defaul seing] Info 0x2912:001 Torque sepoin preses: Prese 1 Parameerisable orque sepoins (preses) for operaing mode "MS: Torque mode". (P452.01) (Torque preses: Torque prese 1) 100 % Moor raed orque 0x6076 (P325.00) [100.0] % 0x2912:002 Torque sepoin preses: Prese 2 (P452.02) (Torque preses: Torque prese 2) [100.0] % 0x2912:003 Torque sepoin preses: Prese 3 (P452.03) (Torque preses: Torque prese 3) [100.0] % 0x2912:004 Torque sepoin preses: Prese 4 (P452.04) (Torque preses: Torque prese 4) [100.0] % 0x2912:005 Torque sepoin preses: Prese 5 (P452.05) (Torque preses: Torque prese 5) [100.0] % 0x2912:006 Torque sepoin preses: Prese 6 (P452.06) (Torque preses: Torque prese 6) [100.0] % 0x2912:007 Torque sepoin preses: Prese 7 (P452.07) (Torque preses: Torque prese 7) [100.0] % 0x2912:008 Torque sepoin preses: Prese 8 (P452.08) (Torque preses: Torque prese 8) [100.0] % 0x2946:001 Speed limiaion Upper speed limi Upper limi for he speed limiaion (P340.01) (Speed limiaion Upper limi) Seing is only effecive wih he selecion "Upper speed limi [5]" in 0x2946:003 (P340.03) [0] vel. uni 0x2946:002 Speed limiaion Lower speed limi Lower limi for speed limiaion (P340.02) (Speed limiaion Lower limi) Seing is only effecive wih he selecion "Lower speed limi [5]" in 0x2946:004 (P340.04) [0] vel. uni 0x2946:003 Speed limiaion Upper speed limi source Selecion of he source for he upper speed limi. (P340.03) (Speed limiaion Uppspeed lim src) 0 Maximum frequency Upper speed limi = Maximum frequency 0x2916 (P211.00). 1 Fixed Limi 0.0 Hz Upper speed limi = 0.0 Hz. 2 Analog inpu 1 The upper speed limi is defined as analog signal via he analog inpu 1. See chaper "Analog inpu 1". 3 Analog inpu 2 The upper speed limi is defined as analog signal via he analog inpu 2. See chaper "Analog inpu 2". 4 Upper frequency limi Upper speed limi = seing in 0x2946:005 (P340.05) in [Hz]. 5 Upper speed limi Upper speed limi = seing in 0x2946:001 (P340.01) in [vel. uni]. 6 Nework arge velociy The upper speed limi is defined as process daa objec via nework. Noe. This opion is no available for VLA1. 0x2946:004 Speed limiaion: Lower speed limi source Selecion of he source for he lower speed limi. (P340.04) (Speed limiaion: Lowspeed lim src) 0 (-) Maximum frequency Lower speed limi = (-) Maximum frequency 0x2916 (P211.00). 1 Fixed Limi 0.0 Hz Lower speed limi = 0.0 Hz. 2 Analog inpu 1 The lower speed limi is defined as analog signal via he analog inpu 1. See chaper "Analog inpu 1". 3 Analog inpu 2 The lower speed limi is defined as analog signal via he analog inpu 2. See chaper "Analog inpu 2". 4 Lower frequency limi Lower speed limi = seing in 0x2946:006 (P340.06) in [Hz]. 5 Lower speed limi Lower speed limi = seing in 0x2946:002 (P340.02) in [vel. uni]. 6 Nework arge velociy The lower speed limi is defined as process daa objec via nework. Noe. This opion is no available for VLA1. 0x2946:005 Speed limiaion: Upper frequency limi Upper limi for he speed limiaion. (P340.05) (Speed limiaion: Upper freq.limi) Seing is only effecive wih he selecion "Lower frequency limi [4]" in 0x2946:004 (P340.04). Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2946:006 Speed limiaion: Lower frequency limi Lower limi for speed limiaion. (P340.06) (Speed limiaion: Lower freq.limi) Seing is only effecive wih he selecion "Lower frequency limi [4]" in 0x2946:004 (P340.04). Device for 50-Hz mains: [-50.0] Hz Device for 60-Hz mains: [-60.0] Hz 0x2946:007 Speed limiaion: Acual upper speed limi Display of he curren upper limi for speed limiaion. (P340.07) (Speed limiaion: Ac uppspeed lim) Read only: x.x Hz 0x2946:008 Speed limiaion: Acual lower speed limi Display of he curren lower limi for speed limiaion. (P340.08) (Speed limiaion: Ac lowspeed lim) Read only: x.x Hz 62

63 Parameer Name / value range / [defaul seing] Info 0x2948:002 Ramp ime Ramp ime for operaing mode "MS: Torque mode". (P336.02) (Ramp ime) The orque sepoin is led via a ramp generaor. This provides for a "smooh" swich-over beween differen [1.0] s sepoin sources. The se ramp ime refers o he ramping up/down of % raed moor orque 0x6076 (P325.00). A a lower sepoin selecion he ramp ime is reduced accordingly. 0x2949:001 Posiive orque limi source Selecion of he source for he posiive orque limi source. (P337.01) (Pos. orqlim src) 0 Max orque Posiive orque limi source = Max orque 0x6072 (P326.00). 1 Fixed Limi 0.0 % Posiive orque limi source = 0.0 %. 2 Analog Inpu 1 The posiive orque limi source is defined as analog signal via he analog inpu 1. See chaper "Analog inpu 1". 3 Analog Inpu 2 The posiive orque limi source is defined as analog signal via he analog inpu 2. See chaper "Analog inpu 2". 4 Posiive orque limi Posiive orque limi source = Posiive orque limi 0x60E0. 5 Nework arge orque The posiive orque limi source is defined as process daa objec via nework. Noe. This opion is no available for VLA1. 0x2949:002 Negaive orque limi source Selecion of he source for he negaive orque limi source. (P337.02) (Neg. orqlim src) 0 (-) Max orque Negaive orque limi source = (-) Max orque 0x6072 (P326.00). 1 Fixed Limi 0.0 % Negaive orque limi source = 0.0 %. 2 Analog Inpu 1 The negaive orque limi source is define as analog signal via he analog inpu 1. See chaper "Analog inpu 1". 3 Analog Inpu 2 The negaive orque limi source is defined as analog signal via he analog inpu 2. See chaper "Analog inpu 2". 4 Negaive orque limi Negaive orque limi source = Negaive orque limi 0x60E1. 5 Nework arge orque The negaive orque limi source is defined as process daa objec via nework. Noe. This opion is no available for VLA1. 0x2949:003 Acual posiive orque limi Display of he curren posiive orque limi. (P337.03) (Ac posorqlim) 100 % Moor raed orque 0x6076 (P325.00) Read only: x.x % 0x2949:004 Acual negaive orque limi Display of he curren negaive orque limi. (P337.04) (Ac negorqlim) 100 % Moor raed orque 0x6076 (P325.00) Read only: x.x % 0x2DD5 Torque sepoin Display of he curren orque sepoin. Read only: x.xx Nm 63

64 8.4.5 SPEED CONTROLLER The speed conroller is auomaically se if one of he following opimisaions is carried ou: Auomaic moor idenifican (energized) Auomaic moor calibraion (non-energized) i For ypical applicaions, a manual adapaion of he parameers of he speed conroller is no recommended. A wrong seing may have a negaive effec on he conrol. For special applicaions, conac he manufacurer before adaping he parameers. Deails The speed conroller has an influence in he following moor conrol ypes: Sensorless vecor conrol (SLVC) The auomaically calculaed seings for he speed conroller enable an opimal conrol behaviour for ypical load requiremens: Minimum speed loss 1 Minimum seling ime 2 Minimum overshoo 3 Load requiremen Speed sepoin Speed Seing noes If oscillaions occur during operaion afe high load requiremens: Reduce gain of he speed conroller in 0x2900:001 (P332.01). Increase rese ime of he speed conroller in 0x2900:002 (P332.02). If he speed loss is oo high or he seling ime oo long during operaion wih high load requiremens: Increase gain of he speed conroller in 0x2900:001 (P332.01). i If he gain is se oo high or he rese ime oo low, he speed conrol loop can become unsable! Parameer Name / value range / [defaul seing] Info 0x2900:001 Speed conroller seings: Gain Gain facor Vp of he speed conroller. (P332.01) (Speed conroller: Gain) [ ]* Nm/rpm *Defaul seing depending on he size. 0x2900:002 Speed conroller seing: Rese ime Rese ime Ti of he speed conroller. (P332.02) (Speed conroller: Rese ime) [80.0]* ms *Defaul seing depending on he size. 0x2904 Acual speed filer ime Filer ime for he acual speed value [2.0] ms 64

65 8.5 MOTOR ROTATING DIRECTION In he defaul seing, boh direcion of moor roaion are enabled. Opionally he direcion of roaion can be resriced so ha only a clockwise roaion (CW) of he moor is possible. Precondiions Wiring of he moor phases mus be carried ou correcly wih regard o he direcion of moor roaion. In he documenaion and he parameer selecion exs, he following erms are used for he direcion of roaion Forward = clockwise direcion of roaion (CW) Reverse = couner-clockwise direcion of roaion (CCW) Deails The direcion of roaion of he moor can be conrolled via he funcion "Reverse roaional direcion". Possible riggers o be seleced for he funcion "Reverse roaional direcion" are available for example in 0x2631:013 (P400.13) he digial inpus and inernal saus signals of he variable speed drive. If a reversal is no required, he direcion of roaion can be resriced in 0x283A (P304.00) o "Only clockwise (CW) [0]". Parameer Name / value range / [defaul seing] Info 0x283A Limiaion of roaion Opional resricion of he roaing direcion. (P304.00) (Limi. roaion) 0 Only clockwise (CW) The moor can only be roaed clockwise (CW). The ransfer of negaive frequency and PID sepoins o he moor conrol is prevened. This funcion akes effec afer he "Reverse roaional direcion" funcion (0x2631:013 (P400.13)). Since his funcion only prevens negaive sepoins, couner-clock- wise roaion (CCW) is possible if he moor has been wired for his roaing direcion. 1 Boh roaional direcions Boh direcions of moor roaion are enabled. 0x2631:013 Funcion lis: Reverse roaional direcion Assignmen of a rigger for he "Reverse roaional direcion" funcion. Trigger = TRUE: he sepoin specifie is (P400.13) (Funcion lis: Reverse ro.dir.) invered (i. e. he sign is invered). Seing can only be changed if he variable speed drive Trigger = FALSE: no acion / deacivae funcion again. is inhibied. For furher possible seings, see parameer 0x2631:001 (P400.01). 13 Digial inpu 3 65

66 8.6 SWITCHING FREQUENCY CHANGEOVER The oupu volage of he variable speed drive is a DC volage wih sine-coded pulse widh modulaion (PWM). This corresponds by approximaion o a AC volage wih variable frequency. The frequency of he PWM pulses is adjusable and is called "swiching frequency". Deails The swiching frequency has an impac on he smooh running performance and he noise generaion in he moor conneced as well as on he power loss in he variable speed drive. The lower he swiching frequency, he beer he concenriciy facor, he smaller he power loss and he higher he noise generaion. Parameer Name / value range / [defaul seing] Info 0x2939 Swiching frequency Selecion of he variable speed drive swiching frequency. (P305.00) (Swiching freq.) Abbreviaion used: *Defaul seing depending on he size. "Variable": adapaion of he swiching frequency as a funcion of he curren 1 4 khz variable / drive-opimise "Drive-op.": drive-opimised modulaion ("sine/dela modulaion") "Fixed": fixe swiching frequency 2 8 khz variable / drive-opimisde "Min. Pv": addiional reducion of power loss 3 16 khz variable / drive-opimised 5 2 khz fixed / drive-opimised 6 4 khz fixed / drive-opimised 7 8 khz fixed / drive-opimised 8 16 khz fixed / drive-opimised 11 4 khz variable / min. Pv 12 8 khz variable / min. Pv khz variable / min. Pv 15 2 khz consan/min. Pv 16 4 khz consan/min. Pv 17 8 khz consan/min. Pv khz consan/min. Pv 21 8 khz variable / drive-opimised / 4 khz min khz variable / drive-opimised / 4 khz min khz variable / drive-opimise / 8 khz min khz variable /min. Pv / 4 khz min khz variable /min. Pv / 4 khz min khz variable /min. Pv / 8 khz min. 0x293A Acual swiching frequency Display of he currenly acive swiching frequency of he variable speed drive. Example: (P116.00) (Acual sw. freq.) "16 khz variable / drive-opimised / 4 khz min. [22]" is seleced as swiching frequency in 0x2939 (P305.00). Read only "16 khz variable / drive-opimised / 4 khz min. [22]" is seleced as swiching frequency in 0x2939 (P305.00). 1 2 khz drive-opimised An increase of he ambien emperaure and/or he load have caused a decrease of he swiching frequency o 8 khz. In his case, his parameer indicaes he selecion "8 khz power loss-opimise [7]". 2 4 khz drive-opimised 3 8 khz drive-opimised 4 16 khz drive-opimised 5 2 khz power loss-opimised 6 4 khz power loss-opimised 7 8 khz power loss-opimised 8 16 khz power loss-opimised 66

67 8.7 MOTOR PROTECTION Many monioring funcions inegraed in he variable speed drive can deec errors and hus proec he device or moor from being desroyed or overloaded. Moor overload monioring (i²*) Curren limis Overcurren monioring Moor phase failure deecion Moor speed monioring Moor orque monioring MOTOR OVERLOAD MONITORING (I²*T) This funcion moniors he hermal uilisaion of he moor, aking he moor currens recorded and a mahemaical model as a basis. DANGER! Fire hazard by overheaing of he moor. Possible consequences: Deah or severe injuries To achieve full moor proecion an addiional emperaure monioring funcion wih a separae evaluaion mus be insalled. Deails This funcion only serves o funcionally proec he moor. I is no suiable for he safey- relevan proecion agains energy-induced hazards, since he implemenaion is no fail-safe. When he hermal moor uilisaion calculaed reaches he hreshold se in 0x2D4B:001 (P308.01), he response se in 0x2D4B:003 (P308.03) is riggered. Wih he seing 0x2D4B:003 (P308.03) = "No response [0]", he monioring funcion is deacivaed. i For a UL-complian operaion wih moor overload proecion 0x2D4B:002 (P308.02) and 0x2D4B:003 (P308.03) mus be le o he defaul sein! This seing serves o save he calcuaed hermal moor uilisaion inernally when he variable speed drive is swiched off and reloaded when i is swiched on. If monioring is deacivaed by he seing 0x2D4B:003 (P308.03) = "No response [0]", no moor overload proecion is acive. In his case, an exernal moor overload proecion can be provided by he user for a UL-complian operaion. The following wo diagrams show he relaion beween he moor load and release ime of he monioring under he following condiions: Maximum uilisaion 0x2D4B:001 (P308.01) = 150 % Speed compensaion 0x2D4B:002 (P308.02) = "Off [1]" or oupu frequency 40 Hz Release me [s] [s] 111 Release me Load [%] Load [%] Load * Load raio Release ime 110 % Indefinie 135 % 93 s 150 % 60 s 200 % 26 s 250 % 17 s Depending on he seing in 0x2D4B:001 (P308.01), he release ime from he diagrams can be derived as follows: Calculaion of he load raio Load raio = 150 % / maximum uilisaion 0x2D4B:001 (P308.01) (example: 0x2D4B:001 (P308.01) = 75 % à load raio = 150 % / 75 % = 2) Calculaion of he release ime of he monioring: Release ime = acual load * load raio (example: acual load = 75 % à release ime = 75 % * 2 = 150 %) Looking up he release ime from he above able based on load * load raio. (example: Load * load raio = 150 % à release ime = 60 s). 67

68 Speed compensaion for proecing moors a low speed The variable speed drive comes wih an implemened compensaion for low speed. If he moor is driven wih frequencies lower han 40 Hz, he speed compensaion in 0x2D4B:002 (P308.02)should be se o "On [0]" (defaul seing. This seing serves o reduce he release ime of he monioring a low speed o consider he reduced naural venilaion a AC moors. The speed compensaion for UL-complian operaion in 0x2D4B:002 (P308.02) mus be se o "On [0]" as well. If he speed compensaion is acivaed he release ime is reduced as follows: Wih an oupu frequency < 40 Hz: Reduced release ime o 62.5 % % * oupu frequency [Hz] / 40 [Hz] Wih an oupu frequency 40 Hz: No reduced release ime The following diagram shows he reduced release ime wih acivaed speed compensaion. Maximum uilisaion 0x2D4B:001 (P308.01) = 150 % Speed compensaion 0x2D4B:002 (P308.02) = "On [0]" Release me [s] Frequency [Hz] Oupu frequency Release ime 40 Hz 60 s 30 Hz 41 s 20 Hz 31 s 10 Hz 23 s The following diagram shows he possible permanen load wih acivaed speed compensaion wihou he monioring being riggered. Maximum uilisaion 0x2D4B:001 (P308.01) = 150 % Speed compensaion 0x2D4B:002 (P308.02) = "On [0]" Load [%] Frequency [Hz] Oupu frequency Possible permanen load 40 Hz 110 % 30 Hz 99 % 20 Hz 90 % 10 Hz 79 % In case of 0 Hz, only a load of 62.7 % ( 62.5 %) wih regard o he load a 40 Hz or above is possible (69 / 110 * 100 % = 62.7 %). In case of a deviaing seing in 0x2D4B:001 (P308.01), he maximum possible moor load changes proporionaely. Parameer Name / value range / [defaul seing] Info 0x2D4B:001 Moor overload monioring (i²*): Maximum permissible hermal moor uilisaion (max. permissible moor curren for 60 seconds). (P308.01) Maximum uilisaion [60 s] 100 % raed moor curren 0x6075 (P323.00) (Moor overload: Max.load.for 60s) If he moor is acuaed wih he curren se here for 60 seconds, he maximum permissible hermal moor [150] % uilisaion is reached and he response se in 0x2D4B:003 (P308.03) is execued. If he moor is acuaed wih a differen curren, he ime period uni he moor overload monioring funcion is acivaed is differen. Generally he following applies: he lower he curren, he lower he hermal uilisaion and he laer he monioring funcion is riggered. 0x2D4B:002 Moor overload monioring (i²*): Use his funcion o proec moors ha are acuaed a a speed below 40 Hz. (P308.02) Speed compensaion UL-complian operaion wih moor overload proecion requires he seing "On [0]"! (Moor overload: Speed comp.) 0 On Release ime for moor overload monioring is reduced in order o compensae for he reduced cooling of naurally venilaed AC inducion moors during operaion a low speed. 1 Off Funcion deacivaed, no reducion of he moor overload monioring release ime. May require an exernal moor overload proecion for he UL-complian operaion. 0x2D4B:003 Moor overload monioring (i²*): Selecion of he response o he riggering of moor overload monioring. (P308.03) Response (Moor overload: Response) UL-complian operaion wih moor overload proecion requires he seing "error [3]"! For furher possible seings, see parameer If monioring is deacivaed by he seing 0x2D4B:003 (P308.03) = "No response [0]", no moor overload 0x2D45:001 (P310.01). proecion is acive. In his case, an exernal moor overload proecion can be provided by he user for a 3 Faul UL-complian operaion. 0x2D4B:005 Moor overload monioring (i²*): Display of he value of he inernal i²* inegraor. Thermal load % hermal load Read only When power is swiched off his value is saved in he inernal EEPROM. When power is swiched on, he saved value is reloaded ino he i²* inegraor. The inernal i²* inegraor deecs he hermal load based on he load condiions even if he moor overload monioring is deacivaed. 68

69 8.7.2 CURRENT LIMITS For he purpose of curren limiaion, a maximum overload curren can be se for he variable speed drive. If he curren consumpion of he moor exceeds his curren limi, he variable speed drive changes is dynamic behaviour, in order o counerac his exceedance. Deails The maximum overload curren of he variable speed drive can be se in 0x6073 (P324.00). Reference for he percenage seing of he maximum overload curren is he raed moor curren se in 0x6075 (P323.00). The acual moor curren is displayed in 0x2D88 (P104.00). i If he change in he dynamic behaviour carried ou by he variable speed drive does no resul in exiing he overcurren sae, he variable speed drive oupus an error. Load behaviour Overload during acceleraion in moor mode Overload during deceleraion in generaor mode Increasing load a consan frequency Impac A longer ime han is required for reaching he frequency sepoin is se. A longer ime han is required for reaching sandsill is se. If he moor curren limi value is reached: The variable speed drive reduces he effecive speed sepoin unil a sable working is se or an effecive speed sepoin of 0 rpm is reached. If he load is reduced, he variable speed drive increases he effecive speed sepoin uni he sepoin speed is reached or he load reaches he curren limi value again. When he generaor curren limi value is reached: The variable speed drive increases he effecive speed sepoin unil a sable working poin is reached or up o he maximum permissible oupu frequency 0x2916 (P211.00). If he load is reduced, he variable speed drive reduces he effecive speed sepoin unil he sepoin speed is reached or he load reaches he curren limi value again. If an abrup load is building a he moor shaf (e.g. drive is blocked), he overcurren swich-off funcion may respond. Example: Overcurren swich-off in case of a sudden load a he moor shaf Frequency sepoin selec on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Oupu frequency 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Moor load 100 % 0x % Parameer Name / value range / [defaul seing] Info 0x6073 Max curren Maximum overload curren of he variable speed drive. (P324.00) Max curren) 100 % Moor raed curren 0x6075 (P323.00) [200.0] % 100 % Moor raed curren 0x6075 (P323.00) If he curren consumpion of he moor exceeds his curren limi, he variable speed drive changes is dynamic behaviour, in order o counerac his exceedance. If he change in he dynamic behaviour carried ou by he variable speed drive does no resul in exiing he overcurren sae, he variable speed drive oupus an error. Noe! This parameer is no idenical o he so-called ulimae moor curren IULT! The ulimae moor curren se in 0x2D46:001 (P353.01) is a limi value for synchronous moors ha serves o proec heir magnes. The value o be se here should always be considerably below he ulimae moor curren! 0x2D88 Moor curren Display des presen curren-r.m.s. value. (P104.00) (Moor curren) Read only: x.x A 0x6078 Curren acual value Display of he presen moor curren. (P103.00) (Curren acual) 100 % Moor raed curren 0x6075 (P323.00) Read only: x.x % 69

70 8.7.3 OVERCURRENT MONITORING This funcion moniors he insananeous value of he moor curren and serves as moor proecion NOTICE Wih an incorrec parameerisaion, he maximum permissible moor curren may be exceeded in he process. Possible consequence: irreversible damage of he moor. The seing of he hreshold for he overcurren monioring in 0x2D46:001 (P353.01) mus be adaped o he conneced moor. Se he maximum oupu curren of he inverer in 0x6073 (P324.00) much lower han he hreshold for overcurren monioring. Deails The variable speed drive moniors is oupu curren. This monioring akes place irrespecive of he seings for he curren limiing funcion See he chaper "Curren limis". If he insananeous value of he moor curren exceeds he hreshold se in 0x2D46:001 (P353.01), he response se in 0x2D46:002 (P353.02) akes place. Wih he seing 0x2D46:002 (P353.02) = "No response [0]", he monioring funcion is deacivaed. The hreshold for he overcurren monioring is prese o four imes he raed moor curren. This preseing is overwrien in case a he auomaic idenificaiion or calibraion of he moor daa is carried ou. For a suiable proecion he auomaically adaped seing should be used. If disurbances occur during operaion, he value can be increased. Parameer Name / value range / [defaul seing] Info 0x2D46:001 Overcurren monioring: Warning/error hreshold for moor curren monioring. (P353.01) Threshold (Overcurr. moni.: Threshold) If he insananeous value of he moor curren exceeds he hreshold se, he response se in [6.8]* A 0x2D46:002 (P353.02) is effeced for he purpose of moor proecion *Defaul seing depending on he size. The parameer is calculaed and se in he course of he auomaic idenificaion of he moor. For deails see chaper "Opimisaion of he conrol loops". 0x2D46:002 Overcurren monioring: Selecion of he response o he riggering of moor curren monioring. (P353.02) Response (Overcurr. moni.: Response) Associaed error code: For furher possible seings see parameer x Moor overcurren 0x2D45:001 (P310.01). 3 Faul MOTOR PHASE FAILURE DETECTION Precondiion Phase failure deecion during operaion is basically only suiable for applicaions which are operaed wih a consan load and speed. In oher cases, ransien processes or unfavourable operaing poins can cause maloperaion. Deails If a curren-carrying moor phase (U, V, W) fails during operaion, he response seleced in 0x2D45:001 (P310.01) is ripped. In case of seing "No response [0]", only an enry is made in he logbook. A moor phase failure can only be deeced if: 1. he raed moor curren is higher han 10 % of he raed variable speed drive curren and 2. he oupu frequency is no lower han 0.1 Hz (sandsill). The lower he oupu frequency he longer he deecion of he moor phase failure. Parameer Name / value range / [defaul seing] Info 0x2D45:001 Moor phase failure deecion: Selecion of he response following he deecion of a moor phase failure. (P310.01) Response (Mo.phase.fail.: Response) Associaed error codes: xFF09 - Moor phase missing xFF0A - Phase U moor phase failure xFF0B - Moor phase failure phase V xFF0C - Moor phase failure phase W 0 No response See chaer "Error ypes". 1 Warning 2 Trouble 3 Faul 0x2D45:002 Moor phase failure deecion: Curren hreshold for he acivaion of he moor phase failure deecion funcion. (P310.02) Curren hreshold 100 % Maximum curren 0x2DDF:002 (Mo.phase.fail.: Curren hresh.) Background: in order o be able o reliably deec he failure of a moor phase, firs a cerain mus flow for [5.0] % he curren sensor sysem. The deecion funcion is herefore only acivaed if he acual value of he moor curren has exceeded he curren hreshold se here. Display of he presen moor curren in 0x2D88 (P104.00). 0x2D45:003 Moor phase failure deecion: Volage hreshold for moor phase monioring. (P310.03) Volage hreshold The monioring funcion is riggered if he level of he moor curren is lower han he device-dependen (Mo.phase.fail.: Volage hresh.) hreshold for longer han 20 ms [10.0] V In case of V/f characerisic conrol, he volage hreshold is consid- ered addiionaly for he moor phase failure deecion. If he moor volage is higher han he volage hreshold, monioring is combined wih he moor curren. 70

71 8.7.5 MOTOR SPEED MONITORING This funcion moniors he moor speed during operaion. Precondiions In order o deec he curren moor speed, he variable speed drive mus be enabled and he moor mus roae. For an exac monioring, raed moor speed 0x2C01:004 (P320.04) and raed moor frequency 0x2C01:005 (P320.05) mus be se correcly. Deails If he moor speed reaches he hreshold se in 0x2D44:001 (P350.01), he response se in 0x2D44:002 (P350.02) akes place. Wih he seing 0x2D44:002 (P350.02) = "No response [0]", he monioring funcion is deacivaed. Parameer Name / value range / [defaul seing] Info 0x2D44:001 Overspeed monioring: Warning/error hreshold for moor speed monioring. (P350.01) Threshold If he moor speed reaches he hreshold se, he response seleced in 0x2D44:002 (P350.02) is effeced. (Overspeed moni.: Threshold) The parameer is calculaed and se in he course of he auomaic idenificaion of he moor [8000] rpm The parameer can also be se and hus overwrien by calibraing he moor. See chaper "Opimisaion of he conrol loops". 0x2D44:002 Overspeed monioring: Selecion of he response o he riggering of moor speed monioring. (P350.02) Response (Overspeed moni.: Response) Associaed error code: For furher possible seings see parameer xFF06 - Moor overspeed 0x2D45:001 (P310.01). 3 Faul 8.7.6MOTOR TORQUE MONITORING This funcion moniors he moor orque during operaion. Precondiions The moor orque monioring can only be used for sensorless vecor conrol (SLVC) moor conrol ype wih speed conroller. Deails This funcion ses he inernal saus signal "Torque limi reached [79]" = TRUE if he maximum possible orque has been reached. The saus signal is se irrespecive of he response 0x2D67:001 (P329.01) and delay ime 0x2D67:002 (P329.02) se for his monioring. The user can use he saus signal o acivae cerain funcions. See chaper "Flexible I/O configuraion". The saus signal also serves o se a digial oupu See chaper "Configuraion of digial oupus". Parameer Name / value range / [defaul seing] Info 0x2D67:001 Maximum orque monioring: Selecion of response o reaching he maximum possible orque. (P329.01) Response The seleced response akes place if he saus signal "Torque limi reached [79]" = TRUE and he deceleraion (MaxTrq.Monior: Response) ime se in 0x2D67:002 (P329.02) has elapsed. For furher possible seings see parameer 0x2D45:001 (P310.01). Associaed error code: 0 No response x Torque limi reached 0x2D67:002 Maximum orque monioring: Opiona seing of a deceleraion for riggering he response seleced in 0x2D67:001 (P329.01). (P329.02) Triggering delay Typical applicaion: (MaxTrq.Monior: Triggering delay) The moor should be driven a he orque limi for a shor ime wihou riggering he seleced response [0.000] s Only afer a longer operaion (> se deceleraion) a he orque limi, he seleced response is o ake place. 0x6072 Max orque Symmerical selecion of he maximum permissible orque. (P326.00) (Max orque) 100 % Moor raed orque 0x6076 (P325.00) [250.0] % This parameer serves o implemen a saically and bipolarly acing orque limiaion This can be used, for insance, as overload proecion of he mechanical ransmission pah/elemens saring a he moor shaf. This limiaion acs irrespecive of he orque limiaions acing in unipolar mode ha are se in 0x60E0 and 0x60E1. 0x60E0 Posiive orque limi Posiive orque limi source for speed conrol wih orque limiaion [250.0] % 100 % Moor raed orque 0x6076 (P325.00) 0x60E1 Negaive orque limi Negaive orque limi source for speed conrol wih orque limiaion [250.0] % 100 % Moor raed orque 0x6076 (P325.00) 71

72 9 CONFIGURING THE PROCESS CONTROLLER By means of he process conroller, a process variable can be regulaed, for insance he pressure of a pump. The process conroller is also referred o as "PID conroller" (PID conroller = proporional inegral and differeni conroller). The process conroller is par of a closed conrol loop. The variable o be influenced (conrolled variable) is measured coninuously by means of a sensor and supplied o he variable speed drive as an analog signal (acual value) which, in he variable speed drive, is hen compared o he reference value (sepoin). The sysem deviaion resuling herefrom is supplied o he process conroller which, on his basis, deceleraes or acceleraes he moor speed according o he desired dynamic performance of he conrol loop, so ha, for insance, a pump always generaes he desired pressure. Connecion plan (example) The following sample connecio plan shows he conrol of a pump 1. The feedback of he variable (here: pressure) akes place via a pressure ransducer 2 conneced o he analog inpu 1. Variable speed drive X105 U V W Rb1 Rb2 X109 T1 T1 S1 S2 S3 S4 S5 ϑ ϑ M 3~ P The digial inpus can be used o acivae funcions of he process conroller. The specific assignmen of he digial inpus and ype of he conacs (swiches or buons normally-closed conacs or normally-open conacs) depends on he applicaion. General informaion on he seing The basic seing of he process conroller is described in he following subchaper. See chaper "Basic process conroller seing". Opionally he moor can be pu ino an energy-saving idle sae if no power is required. See chaper "Process conroller idle sae". The rinsing funcion which can be acivaed in addiion acceleraes he moor in idle sae o a defined speed a regular inervals. The rinsing of a pipe sysem wih a pump ha has been in an inacive sae for a longer period is a ypical applicaion. See chaper "Process conroller rinse funcion". 9.1 BASIC PROCESS CONTROLLER SETTINGS The process conroller is se in wo seps: 1. Basic seings 2. Fine adjusmen of he PID conroller for an opimum conrol mode. Basic seings Based on he defaul seing, we recommend he following proceeding: 1. Acivae PID conrol: Se he desired operaing mode (normal or reverse operaion in 0x4020:001 (P600.01). 2. If he feedback of he variable is o ake place via analog inpu 2 insead of analog inpu 1: Se 0x4020:002 (P600.02) = "analog inpu 2 [2]". 3. Configure used analog inpu: Configure inpu range. Configure seing range for he PID conrol. Adap filer ime o minimise impacs of he noise on he variable. Se monioring response o "No response [0]". See chaper "Configuraion of analog inpus". 4. If a (emporary) change-over o a speed-conrolled operain is o be possible via a digial inpu: Assign a free digial inpu o he conrol funcion "Deacivae PID conroller" in 0x2631:045 (P400.45). As long as he digial inpu provides a TRUE signal, he PID conrol is ignored and he moor is driven in a speed-conrolled way. Se acceleraion ime 0x4021:001 (P606.01) and deceleraion ime 0x4021:002 (P606.02) for speed-conrolled drive conrol. 5. Selec he sandard sepoin source for he reference value in 0x2860:002 (P201.02). Funcions for sepoin change-over can be used as well. See chaper "Sepoin change-over". The keypad sepoin can be prese in 0x2601:002 (P202.02). If process conroller preses are used, hey have o be se in 0x4022:001 (P451.01)... 0x4022:008 (P451.08). If he analog inpu is used as sepoin source, i mus be configured accordingly. See chaper "Configuraion of analog inpus". If he moor poeniomeer is used as sepoin source, his funcion mus be configured accordingly. See chaper "Moor poeniomeer sepoin source (MOP)". 6. Se he speed range o be conrolled in 0x4020:003 (P600.03). 7. If he oupu value of he process conroller is o be limied, adap he following parameers: 0x4020:005 (P600.05): Min speed limi 0x4020:006 (P600.06): Max speed limi 8. Try ou he following parameers wih he defaul seing and only adap hem if required: 0x404B (P604.00): Sepoin ramp 0x404C:001 (P607.01): Acceleraion ime for showing he process conroller influence 0x404C:002 (P607.02): Deceleraion for hiding he process conroller influence 9. Diagnosics: Check curren reference value and feedback of he variable: The curren reference value (sepoin) is displayed in 0x401F:001 (P121.01). The curren variable (acual value) is displayed in 0x401F:002 (P121.02). Afer he basic seing of he process conroller has been carried ou, a fine adjusmen of he PID conroller mus be execued for an opimum conrol mode (see he following secion). 72

73 Fine adjusmen of he PID conroller The dynamics of he PID conroller is parameerised based on he gain of he P componen 0x4048 (P601.00), he rese ime for he I componen 0x4049 (P602.00) and he gain of he D componen 0x404A (P603.00). In he defaul seing, he process conroller operaes as PI conroller, he D componen is deacivaed. Basics If only he P componen is used and he sysem operaes in a seady-sae saus (reference value is consan and process variable is conrolled o a fixed value), a cerain sysem deviaion always coninues o exis. This remaining sysem deviaion is also called "saionar deviaion". The I componen prevens a permanen flucuaion around he sepoin. Here, he rese ime 0x4049 (P602.00) deermines how much he duraion of he conrol deviaion influences he conrol. A high rese ime means a lower influence of he I componen and vice versa. The D componen does no respond o he heigh of he sysem deviaion bu o heir rae of change only. The D componen acs as a "damper" for overshoos. Overshoos may occur if he conrol ries o respond quickly o changes in he sysem deviaion or he reference value. Thus, he D componen reduces he risk of insabiliies due o overshoos. i For mos applicaions he seing of he gain of he P componen and he rese ime for he I componen is sufficien for he fine adjusmen. The seing of he gain of he D componen may by required for a furher sabilisaion of he sysem especially if a quick response o sysem deviaions is o ake place. Execue fine adjusmen: 1. Se he rese ime for he I componen o 6000 ms in 0x4049 (P602.00) o deacivae he I componen. Wih his seing and he defaul seing of 0x404A (P603.00), he process conroller operaes as P conroller. 2. Increase gain of he P componen sep by sep in 0x4048 (P601.00) uni he sysem ges insable. 3. Reduce gain again unil he sysem is sable again. 4. Reduce gain by anoher 15 %. 5. Se rese ime for he I componen in 0x4049 (P602.00). Wih his seing i should be noed ha a oo low rese ime may cause overshoos, especially in case of high seps of he sysem deviaion. 6. Se opional gain of D componen in 0x404A (P603.00). Wih his seing i should be noed ha he D componen responds very sensiively o elecrical disurbance on he feedback as well as digiisaion errors. Inernal signal flow The following illusraion shows he inernal signal flow of he process conroller (wihou he addiional funcions "idle sae" and "rinsing funcion"). PID conrol: Defaul sepoin source Keypad [1] 0x2860:002 Source of PID variable Analog inpu 1 [1] 0x4020:002 Deac vae PID conrolling No conneced [0] 0x2631:045 Se PID oupu o 0 No conneced [0] 0x2631:046 Inhibi PID I-componen No conneced [0] 0x2631:047 Ac vae PID influence ramp Consan TRUE [1] 0x2631:048 Speed feedforward conrol source Wihou speed feedforward conrol [0] 0x4020:004 PID conroller P componen gain 0x4048 I componen rese me 0x4049 D componen gain 0x404A Curren reference value 0x404E:001 0x401F:001 0x404E:002 0x2917 0x2918 0x404B Curren variable 0x401F:002 Saus 0x401F:003 Closed-loop conrolled speed range 0x4020:003 0x4020:001 0, 1, 2 3, 4 Boh roa on direc ons Influence ramp 0x404C: % Comparison window 2 % Hyseresis 1 % 0x404C:002 Addi ve line speed Saus signals PID feedback = sepoin [73] 0x4020:006 0x4020:005 PID oupu value 0x401F:006 [Hz] 0x404D:001 < MIN > MAX 0x404D:002 1 PID MIN alarm ac ve [75] PID MAX alarm ac ve [76] PID MIN-MAX alarm ac ve [77] Conrol funcions The flexible I/O configuraion serves o configure differen conrol funcions for he process conroller: 0x2631:045 (P400.45): Deacivae PID conroller 0x2631:046 (P400.46): Se process conroller oupu o 0 0x2631:047 (P400.47): Inhibi process conroller I-componen 0x2631:048 (P400.48): Acivae PID influence ramp For deails see chaper "Process conroller funcion selecion". Saus signals for configurable oupus The process conroller provides differen inernal saus signals. These saus signals can be assigned o he relay or he digial oupus. For deails see chaper "Configuraion of digial oupus". Parameer Name / value range / [defaul seing] Info 0x400B:011 Process inpu daa: Mappable parameer for he feedback of he variable (acual value) via nework. (P592.11) PID feedback Only effecive wih he selecion "Nework[5]" in 0x4020:002 (P600.02). (Process daa IN: PID feedback) Noe. This funcion is no available for VLA [0.00] PID uni 73

74 Parameer Name / value range / [defaul seing] Info 0x4020:001 Process conroller seup (PID): Selecion of he process conroller operaing mode. (P600.01) Operaing mode (PID seup: Operain mode) 0 Inhibied Process conroller deacivaed 1 Normal operaion The sepoin is higher han he fed back variable (acual value). If he sysem deviaion increases, he moor speed is increased. Example: pressure-conrolled booser pumps (increase in he moor speed produces an increase in pressure.) 2 Reverse operaion The sepoin is lower han he fed back variable (acual value). If he sysem deviaion increases, he moor speed is increased. Example: emperaure-conrolled cooling waer pump (increase in moor speed produces decrease in emperaure.) 3 Normal bi-drecional The direcion of roaion corresponds o he sign of he sysem deviaion. If he sysem deviaion increases, he moor speed is increased. 4 Reverse bi-direcional A negaive sysem deviaion causes a posiive direcion of roaion. If he sysem deviaion increases, he moor speed is increased. 0x4020:002 Process conroller seup (PID): Selecion of he source via which he feedback of he conrolled variable (acual value) for he process (P600.02) PID process variable conroller is effeced. (PID seup: PID process var.) 1 Analog inpu 1 2 Analog inpu 2 3 DC-bus volage 4 Moor Curren 5 Nework (no available for VLA1) 0x4020:003 Process conroller seup (PID): Seing of he maximum oupu frequency up o which he process conroller carries ou regulaion. (P600.03) Closed-loop conrolled speed range 100 % Maximum frequency 0x2916 (P211.00). (PID seup: PID speed range) 0... [100] % 0x4020:004 Process conroller seup (PID): Opional selecion of a speed feedforward conrol source for he process conroller. (P600.04) Speed feedforward conrol source Is advisable, for insance, for dancer posiion conrols if he moor speed mus no fall below line speed (PID seup: PID line speed) (process conroller oupu value = line speed + conrolled moor speed). 0 Wihou speed addiion Is advisable, for insance, for dancer posiion conrols if he moor speed mus no fall below line speed (process conroller oupu value = line speed + conrolled moor speed). 1 Keypad frequency sepoin Sandard applicaions usually do no require a speed feedforward conrol; herefore i is deacivaed in he 2 Analog inpu 1 defaul seing. 3 Analog inpu 2 4 Frequency prese 1 5 Frequency prese 2 6 Frequency prese 3 7 Frequency prese 4 8 Nework (no available for VLA1) 0x4020:005 Process conroller seup (PID): Configuraion of he process conroller (P600.05) Min speed limi (PID seup: Min speed lim) 100 % Maximum frequency 0x2916 (P211.00) [-100.0] % The limiaion becomes effecive afer he line speed has been added. The value se here also limis he I componen of he PID conroller (Inegraor-Ani-Windup) 0x4020:006 Process conroller seup (PID): Maximum oupu value of he process conroller. (P600.06) Max speed limi (PID seup: Max speed lim) 100 % Maximum frequency 0x2916 (P211.00) [100.0] % The limiaion becomes effecive afer he line speed has been added. The value se here also limis he I componen of he PID conroller (Inegraor-Ani-Windup) 0x4021:001 PID speed operaion Acceleraion ime for (emporary) speed-conrolled drive conrol in process conroller mode. (P606.01) Acceleraion ime (PID speed op.: Accel. ime) The acceleraion im eakes effec a he oupu of he process conroller [1.0] s 0x4021:002 PID speed operaion Deceleraion ime for (emporary) speed-conrolled drive conrol in process conroller mode. (P606.02) Deceleraion ime (PID speed op.: Decel. ime) The deceleraion ime akes effec a he oupu of he process conroller [1.0] s Excepion: In case of quick sop, he quick sop delay ime is effecive 0x4048 PID P-componen Oupu frequency of he process conroller per 1 % sysem deviaion (P601.00) (PID P-componen) 100 % maximum frequency 0x2916 (P211.00) [5.0] % 0x4049 PID I- componen Rese ime for sysem deviaion (P602.00) (PID I- componen) Wih he seing "6000 ms", he I componen is deacivaed [400] ms The I componen can also be deacivaed via he "Inhibi process conroller I-componen" 0x2631:047 (P400.47) funcion. 0x404A PID D-componen D componen, does no respond o he rae of he sysem deviaion, bu only o is rae of change. (P603.00) (PID D-componen) [0.0] s 0x404B PID sepoin ramp Acceleraion ime and deceleraion ime for he process conroller sepoin, relaing o he enire seing (P604.00) (PID sep.ramp) range of he process conroller [20.0] s 0x404C:001 PID influence: If he rigger assigned in 0x2631:048 (P400.48) of he "Acivae PID influence ramp" funcion is TRUE, (P607.01) Acceleraion ime for acivaion he influence of he process conroller is shown by means of a ramp wih he acceleraion im se here. (PID influence Acivaion ime) [5.0] s 0x404C:002 PID influence: If he rigger assigned in 0x2631:048 (P400.48) of he "Acivae PID i nfluence ramp" funcion is FALSE, (P607.02) Deceleraion ime for masking ou he influence of he process conroller is hidden via a ramp wih he deceleraion ime se here. (PID influence Mask ou ime) [5.0] s 74

75 Parameer Name / value range / [defaul seing] Info 0x404D:001 PID alarms: Trigger hreshold for he saus signal "PID MIN alarm acive [75]". (P608.01) MIN alarm hreshold (PID alarms: MIN alarm hrsh.) The "PID MIN alarm acive [75]" saus signal is TRUE if he fed back variable (wih acivaed PID conrol) [0.00] PID uni is lower han he hreshold se here. 0x404D:002 PID alarms: Trigger hreshold for he saus signal "PID MAX alarm acive [76]". (P608.02) MAX alarm hreshold (PID alarms: MAX alarm hrsh.) The "PID MAX alarm acive [76]" saus signal is TRUE if he fed back variable (wih acivaed PID conrol) [100.00] PID uni is higher han he hreshold se here. 0x404D:003 PID alarms: Hyseresis for saus signal "PID feedback = sepoin [73]". (P608.03) Monioring bandwidh PID feedback signal 100 % configured variable inpu range (PID alarms: Bandw. feedback) Example: Variable inpu range V: 2 % 0.2 V [2.00] % The saus signal "PID feedback = sepoin [73]" is TRUE if he conrolle variable fed back = process conroller sepoin (± hyseresis se here). 0x404E:001 PID sepoin limis: Minimum value of he process conroller sepoin. (P605.01) Minimum sepoin (PID sep. limi: Minimum sepoin) [ ] PID uni 0x404E:002 PID sepoin limis: Maximum value of he process conroller sepoin. (P605.02) Maximum sepoin (PID sep. limi: Maximum sepoin) [300.00] PID uni Parameer Name / value range / [defaul seing] Info 0x2860:002 PID conrol: Selecion of he sandard sepoin source for he reference value of he PID conrol. (P201.02) Defaul sepoin source (Snd. sepoins: PID sep. src.) The seleced sandard sepoin source is always acive wih an acivaed PID conrol when no sepoin change-over o anoher sepoin source via corresponding riggers/funcions is acive. 1 Keypad The sepoin is specified locally by he keypad. Defaul seing 0x2601:002 (P202.02) Use he and navigaion keys o change he keypad sepoin (also during running operaion) 2 Analog inpu 1 The sepoin is defined as analog signal via he analog inpu 1. See chaper analog inpu 1. 3 Analog inpu 2 The sepoin is defined as analog signal via he analog inpu 2. See chaper analog inpu 2. 5 Nework The sepoin is defined as process daa objec via he nework. Noe. This funcion is no available for VLA1. 11 PID prese 1 For he sepoin selecion, prese values can be parameerised and seleced. 12 PID prese 2 See chaper "Sepoin source of prese sepoins". 13 PID prese 3 14 PID prese 4 15 PID prese 5 16 PID prese 6 17 PID prese 7 18 PID prese 8 31 Segmen prese 1 For he sepoin selecion, he segmen preses parameerised for he "sequencer" funcion can be seleced 32 Segmen prese 2 as well. 33 Segmen prese 3 See chaper "Sequencer". 34 Segmen prese 4 35 Segmen prese 5 36 Segmen prese 6 37 Segmen prese 7 38 Segmen prese 8 50 Moor poeniomeer The sepoin is generaed by he "moor poeniomeer" funcion. This funcion can be used as an alernaive sepoin conrol which i conrolled via wo signals: "MOP sepoin up" and "MOP sepoin down". See chaper "Moor poeniomeer sepoin source (MOP)". 201 Inernal value 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 0x401F:003 Saus Bi-coded saus display of he process conroller. (P121.03) (PID saus) Read only Bi 0 Process conroller off Bi 1 PID oupu se o 0 Bi 2 PID I-componen inhibied Bi 3 PID influence acive Bi 4 Sepoin = acual value Bi 5 Idle sae acive Bi 6 Max. alarm Bi 7 Min. alarm 75

76 9.2 PROCESS CONTROLLER - IDLE STATE AND RINSE FUNCTION 9.2.1PROCESS CONTROLLER IDLE STATE If he PID conrol is acivaed his funcion ses he drive in process conroller mode o an energy-saving idle sae when no power is required. Deails A ypical applicaion for his funcion is a booser pump for waer in a high-rise building. If no enan opens he waer ap or uses he shower for a longer period of ime, he pump changes o he energy-saving idle sae. This usually happens a nigh. The idle sae auomaically ends as soon as a enan opens he ap again. The pumps operaes normally again unil he condiion for he idle sae is pending again. The condiions for acivaing and erminaing he idle sae can be se independenly of one anoher in 0x4023:001 (P610.01) and 0x4023:006 (P610.06) (see he following ables). In 0x4023:005 (P610.05), a delay ime can be se for he acivaion. This is he minimum ime he values mus fall below or exceed he respecive hreshold before he idle sae is acivaed. 0x4023:001 Condiions for acivaing he idle sae (P610.01) 0 Idle sae deacivaed 1 Frequency sepoin Frequency hreshold Delay ime < ( + 0x2B0E (P102.00) 0x4023:003 (P610.03) 0x4023:005 (P610.05) 2 Frequency sepoin Frequency hreshold Delay ime < ( + 0x2B0E (P102.00) 0x4023:003 (P610.03) 0x4023:005 (P610.05) OR Curren process variable Feedback hreshold Delay ime > ( + 0x401F:002 (P121.02) 0x4023:004 (P610.04) 0x4023:005 (P610.05) 3 Frequency sepoin Frequency hreshold Delay ime < ( + 0x2B0E (P102.00) 0x4023:003 (P610.03) 0x4023:005 (P610.05) OR Curren process variable Feedback hreshold Delay ime < ( + 0x401F:002 (P121.02) 0x4023:004 (P610.04) 0x4023:005 (P610.05) ) ) ) ) ) 0x4023:006 Condiion for erminaing he idle sae (P610.06) 0 Frequency sepoin Frequency hreshold ( + 2 Hz hyseresis ) > 0x2B0E (P102.00) 0x4023:003 (P610.03) OR PID error value Bandwidh Delay ime > ( + ) 0x401F:007 0x4023:007 (P610.07) 0x4023:005 (P610.05) 1 Curren process variable Recovery hreshold < 0x401F:002 (P121.02) 0x4023:008 (P610.08) 2 Curren process variable Recovery hreshold > 0x401F:002 (P121.02) 0x4023:008 (P610.08) 76

77 Parameer Name / value range / [defaul seing] Info 0x4023:001 PID sleep mode: Condiion for acivaing he idle sae. (P610.01) Acivaion (PID sleep mode: Acivaion) 0 Disabled Idle sae deacivaed. 1 Oupu frequency < hreshold 0x2B0E (P102.00)<0x4023:003 (P610.03) (+ Delay ime 0x4023:005 (P610.05)) 2 Oupu frequency < hreshold OR process 0x2B0E (P102.00)<0x4023:003 (P610.03) variable > feedback hreshold (+ Delay ime 0x4023:005 (P610.05) OR 0x401F:002 (P121.02)>0x4023:004 (P610.04) (+ Delay ime 0x4023:005 (P610.05)) 3 Oupu frequency < hreshold OR process 0x2B0E (P102.00)<0x4023:003 (P610.03) variable < feedback hreshold (+ Delay ime 0x4023:005 (P610.05) OR 0x401F:002 (P121.02)<0x4023:004 (P610.04) (+ Delay ime 0x4023:005 (P610.05) 0x4023:002 PID sleep mode: Selecion of he sop mehod afer acivaion of he idle sae. (P610.02) Sop mehod (PID sleep mode: Sop mehod) 0 Coasing The moor becomes orqueless (coass down o sandsill). 1 Deceleraion o sandsill The moor is brough o a sandsill wih deceleraion ime 1 (or deceleraion ime 2, if acivaed). Deceleraion ime 1 can be se in 0x2918 (P221.00). Deceleraion im 2 can be se in 0x291A (P223.00). See chaper "Frequency limis and ramp ime". 2 Sop mehod se The sop mehod se in 0x2838:003 (P203.03) is used. 0x4023:003 PID sleep mode: Frequency hreshold for he acivaion of he idle sae. (P610.03) Frequency hreshold (PID sleep mode: Freq. hresh.) For comparing "oupu frequency < hreshold" in case of selecion in 0x4023:001 (P610.01) [0.0] Hz 0x4023:004 PID sleep mode: Feedback hreshold for he acivaion of he idle sae. (P610.04) Feedback hreshold (PID sleep mode: Feedback hresh.) For comparing "variable > feedback hreshold" in case of selecion 2 in 0x4023:001 (P610.01) [0.00] PID uni For comparing "variable < feedback hreshold" in case of selecion 3 in 0x4023:001 (P610.01). 0x4023:005 PID sleep mode: Minimum ime for which he respecive hreshold mus be underrun or exceeded before he idle sae (P610.05) Delay ime (PID sleep mode: Delay ime) is acivaed [0.0] s 0x4023:006 PID sleep mode: Condiion for erminaing he idle sae. (P610.06) Recovery (PID sleep mode: Recovery) 0 Sepoin > hreshold OR sysem deviaion 0x2B0E (P102.00) > 0x4023:003 (P610.03) (+ 2 Hz hyseresis) > bandwidh OR 0x401F:007>0x4023:007 (P610.07) 1 Process variable < recovery hreshold 0x401F:002 (P121.02) < 0x4023:008 (P610.08) 2 Process variable > recovery hreshold 0x401F:002 (P121.02)>0x4023:008 (P610.08) 0x4023:007 PID sleep mode: Range around he process conroller sepoin for erminaing he idle sae. (P610.07) Bandwidh (PID sleep mode: Bandwidh) 0.00 = bandwidh deacivaed [0.00] PID uni 0x4023:008 PID sleep mode: Terminaion hreshold for idle sae. (P610.08) Recovery hreshold (PID sleep mode: Recovery hresh.) [0.00] PID uni 9.2.2PROCESS CONTROLLER RINSE FUNCTION This funcion acceleraes he moor in idle sae of he process conroller a regular inervals o a defined speed. Deails A ypical applicaion for his funcion is he rinsing of a pipe sysem wih a pump ha has been in an inacive sae for a longer period o preven deposis. In order o acivae he rinsing funcion se he selecion "Enabled [1]" in 0x4024:001 (P615.01). The following diagram demonsraes he funcion: Oupu frequency 0x4024:003 The rinsing funcion uses he ramp imes se for he "MS: Velociy mode". See chaper "Frequency limis and ramp ime". 0 Hz 0x4024:002 0x4024:004 0x4024:002 0x4024:004 Parameer Name / value range / [defaul seing] Info 0x4024:001 Auomaic rinsing: Rinsing in idle sae 1 = acivae auomaic rinsing in idle sae. (P615.01) (Auo-rinsing: Rinsing in idle) 0 Inhibied 1 Enabled 0x4024:002 Auomaic rinsing: Rinse inerval Time inerval beween wo rinsing processes. (P615.02) (Auo-rinsing: Rinse inerval) [30.0] min 0x4024:003 Auomaic rinsing: Rinse speed Speed sepoin for rinse funcion (P615.03) (Auo-rinsing: Rinse speed) [0.0] Hz 0x4024:004 Auomaic rinsing: Rinse period Duraion of a rinsing process. (P615.04) (Auo-rinsing: Rinse period) [0.0] s 77

78 10 ADDITIONAL FUNCTIONS 10.1 DEVICE COMMANDS Device commands are commands for calling organisaional funcion of he variable speed drive, e.g. saving and loading of parameer seings or resoring he defaul seing RESET PARAMETERS TO DEFAULT Wih he "Load defaul seing" device command, all parameers can be rese o he defaul seing. i By execuing his device command, all parameer seings made by he user are los! Deails All parameers in he RAM memory of he variable speed drive are se o he defaul seing sored in he firmware of he variable speed drive. (The persisen parameers in he memory module remain unaffeced by his measure.) Variable speed drive Firmware Parameer defaul se ng Load 0x2022: 001 RAM memory Aferwards he variable speed drive can be parameerised again on he basis of his iniial sae. Typical applicaion: incorrec or unknown parameer seings. The device command only has an effec on he RAM. For a permanen accepance of he changes made, he daa mus be saved in he memory module. See chaper "Saving/loading he parameer seings". Parameer Name / value range / [defaul seing] Info 0x2022:001 Device commands: 1 rese all parameers in he RAM memory of he variable speed drive o he defaul seing ha is (P700.01) Load defaul seings (Device commands: Load def. se.) sored in he firmware. Seing can only be changed if he variable speed All parameer changes made by he user are los during his process! drive is inhibied. I may ake some seconds o execue he ask. When he ask has been execued successfully, he value 0 is shown. Loading parameers has a direc effec on he cyclic communicaion: The daa exchange for conrol is inerruped and a communicaion error is generaed. 0 Off / ready Only saus feedback 1 On / sar Execue device command 2 In progress Only saus feedback 3 Acion cancelled 4 No access 5 No access (variable speed drive disabled) SAVING/LOADING THE PARAMETER SETTINGS If parameer seings of he variable speed drive are changed, hese changes a firs are only made in he RAM memory of he variable speed drive. In order o save he parameer seings wih mains failure proecion he variable speed drive is provided wih a memory module and corresponding device commands. Deails The memory module is provided wih wo memories, he user memory and he OEM memory. User memory The user memory is used as power-failure-proof sorage of parameer seings made by he user during commissioning/operaion. The SET display is blinking on he keypad if a parameer seing has been changed bu has no been saved in he memory module wih mains failure proecion. In order o save parameer seings in he user memory of he memory module, press he keypad "Ener" key > 3 s. > 3 s Saving Parameers SAVINGP REM AUTO SET Parameer seings carried ou wih VLBX SW mus be explicily saved in he user memory by means of he "Save user daa" device command, so ha he changes carried ou are no los when he mains of he variable speed drive are swiched. Saving can also be made in he sofware VLBX SW via he buon. The device command "Load user daa" serves o reload he daa from he user memory ino he RAM. Variable speed drive RAM memory Save 0x2022: 003 0x2022: 004 Load User memory OEMmemory Memory module 78

79 OEM memory The OEM memory is provided for he sorage of cusomised parameer seings by he OEM/mechanical engineer. If he user carries ou parameer seings wih he keypad, hey are always saved in he user memory if he keypad Ener key is clicked longer han 3 s. The OEM memory remains unaffeced by hese changes. Wih he "Load OEM daa" device command, he parameer seings preconfigured by he OEM/mechanical engineer can be reloaded o he RAM memory of he variable speed drive anyime, if required. For saving parameer seings in he OEM memory, he "Save OEM daa" device command mus be execued explicily. The parameer seings are simulaneously saved in he user memory. Variable speed drive RAM memory Load 0x2022: 005 0x2022: 006 Save User memory OEMmemory Memory module Response afer iniial swich-on of he variable speed drive Afer swich-on, he variable speed drive firs ries o load he parameer seings sored in he user memory. If he user memory is empy or damaged, an error message is oupu and he user mus inervene: Opion 1 = user memory empy: defaul sei is loaded auomaically from he firmware daa are saved auomaically in he user memory of he memory module. Opion 2 = user- memory damaged: Error message defaul seing is loaded auomaically daa are saved auomaically in he user memory of he memory module. Opion 3 = OEM memory empy/damaged: error message daa are loaded auomaically from he user memory of he memory module. Parameer Name / value range / [defaul seing] Info 0x2022:003 Device commands: 1 = save curren parameer seings in he main memory of he memory module wih mains failure proecion. (P700.03) Save user daa (Device commands: Save user daa) I may ake some seconds o execue he ask. When he ask has been execued successfully, For furher possible seings see parameer he value 0 is shown. 0x2022:001 (P700.01). Do no swich off he supply volage during he saving process and do no unplug he memory module from 0 Off / ready he variable speed drive! When he variable speed drive is swiched on, all parameers are auomaically loaded from he main memory of he memory module o he RAM memory of he variable speed drive. 0x2022:004 Device commands: 1 = load daa from he main memory of he memory module o he RAM memory of he variable speed drive. (P700.04) Load user daa (Device commands: Load user daa) When he device command has been execued successfully, he value 0 is shown. Seing can only be changed if he variable speed drive Loading parameers has a direc effec on he cyclic communicaion The daa exchange for conrol is is inhibied. inerruped and a communicaion error is generaed. For furher possible seings see parameer 0x2022:001 (P700.01). 0 Off / ready 0x2022:005 Device commands: 1 = load daa from he OEM memory of he memory module o he RAM memory of he variable speed drive. (P700.05) Load OEM daa (Device commands: Load OEM daa) When he device command has been execued successfully, he value 0 is shown. Seing can only be changed if he variable speed drive Loading parameers has a direc effec on he cyclic communicaion The daa exchange for conrol is is inhibied. inerruped and a communicaion error is generaed. For furher possible seings see parameer 0x2022:001 (P700.01). 0 Off / ready 0x2022:006 Device commands: 1 = save curren parameer seings in he OEM memory of he memory module wih mains failure proecion. (P700.06) Save OEM daa (Device commands: Save OEM daa) A he same ime he parameer seings are saved in he main memory of he memory module. For furher possible seings see parameer Afer successful execuion, he value 0 is shown. 0x2022:001 (P700.01). 0 Off / ready 0x2829 Auomaic sorage in he memory module 1 = acivae auomaic saving of parameers in he memory module. (P732.00) (Auo-Save EPM) Wih he seing 0, he "Save user daa" 0x2022:003 (P700.03) device command mus be explicily execued, 0 Inhibi or he "Ener" keypad key mus be pressed for longer han 3 s o save he curren parameer seings in he memory module of he drive wih mains failure proecion. 1 Enable 79

80 DEVICE COMMANDS FOR PARAMETER CHANGE-OVER The variable speed drive suppors several parameer ses. The parameer se can be seleced by means of he device commands "Load parameer se 1"... "Load parameer se 4". DANGER! Changed parameer seings can become effecive immediaely depending on he acivaing mehod se in 0x4046 (P755.00). The possible consequence is an unexpeced response of he moor shaf while he variable speed drive is enabled. If possible, only carry ou parameer changes while he variable speed drive is disabled. Cerain device commands or seings which migh cause a criical sae of he drive behaviour can generally only be carried our when he variable speed drive is inhibied. Deails The "parameer change-over" funcion provides a change-over beween four ses wih differen parameer values for up o 32 freely selecable parameers. For deails on he compilaion of he parameers and seing of he value ses, see he chaper "Parameer change-over". The change-over via he device commands depends on he acivaion mehod se in 0x4046 (P755.00): Acivaion mehod = 1 or 3: Change-over akes place immediaely. Acivaion mehod = 0 or 2: The respecive device command is only execued if he variable speed drive is disabled. Parameer Name / value range / [defaul seing] Info 0x2022:007 Device commands: 1 = load value se 1 of he "Parameer change-over" funcion (P700.07) Load parameer se 1 (Device commands: Load par. se 1) The parameers specified in 0x4041/ are se o he values se in 0x4042/ For furher possible seings see parameer Afer successful execuion, he value 0 is shown. 0x2022:001 (P700.01). See chaper "Parameer change-over ". 0 Off / ready 0x2022:008 Device commands: 1 = load value se 2 of he "Parameer change-over" funcion (P700.08) Load parameer se 2 (Device commands: Load par. se 2) The parameers specified in 0x4041/ are se o he values se in 0x4043/ For furher possible seings see parameer Afer successful execuion, he value 0 is shown. 0x2022:001 (P700.01). See chaper "Parameer change-over ". 0 Off / ready 0x2022:009 Device commands: 1 = load value se 3 of he "Parameer change-over" funcion (P700.09) Load parameer se 3 (Device commands: Load par. se 3) The parameers specified in 0x4041/ are se o he values se in 0x4044/ For furher possible seings see parameer Afer successful execuion, he value 0 is shown. 0x2022:001 (P700.01). See chaper "Parameer change-over ". 0 Off / ready 0x2022:010 Device commands: 1 = load value se 4 of he "Parameer change-over" funcion (P700.10) Load parameer se 4 (Device commands: Load par. se 4) The parameers specified in 0x4041/ are se o he values se in 0x4045/ For furher possible seings see parameer Afer successful execuion, he value 0 is shown. 0x2022:001 (P700.01). See chaper "Parameer change-over ". 0 Off / ready DELETE LOGBOOK By means of he "Delee logbook" device command, all logbook enries can be deleed. Parameer Name / value range / [defaul seing] Info 0x2022:015 Device commands: 1 = delee all enries in he logbook. (P700.15) Delee logbook (Device commands: Delee logbook) Seing can only be changed if he variable speed drive is inhibied. 0 Off / ready 1 On / sar 10.2 KEYPAD For he keypad various seings can be made, which are described in deail in he following subchapers KEYPAD LANGUAGE SELECTION Parameer Name / value range / [defaul seing] Info 0x2862 Keypad sepoin incremen Adapaion of he incremen for keypad sepoins when a keypad arrow key is pressed once. (P701.00) (KP sep. incr.) The value se serves as a muliplier for he prese incremens [1] Prese incremens: 0.1 Hz for frequency sepoin 0x2601:001 (P202.01) PUni for process conroller sepoin 0x2601:002 (P202.02). 1 % for orque sepoin 0x2601:003 (P202.03). Noes: Wih a seing > 1, he opion of repeaedly changing he sepoin by pressing he key for a longer ime is deacivaed. The seing only has an impac on he keypad sepoins. Example: wih he seing "5", he keypad frequency sepoin is increased/decreased by 0.5 Hz every ime he key is pressed KEYPAD SCALING OF SPEED DISPLAY Parameer Name / value range / [defaul seing] Info 0x4002 Speed display scaling Facor for he scaling of he speed display in 0x400D (P101.00). (P702.00) (Scal.speed fac.) Wih he seing "0.00", no scaling akes place [0.00] Example: wih he "16.50" and he acual frequency = 50 Hz, 0x400D (P101.00) shows he speed "825 rpm". 0x400D Scaled acual value Display of he curren speed in applicaion unis. (P101.00) (Scaled ac value) Read only: x Unis 80

81 KEYPAD STATUS DISPLAY During operaion, he keypad displays he oupu frequency of he variable speed drive, or wih an aciv PID conrol i shows he process conroller sepoin. Alernaively, an opional diagnosic parameer can be displayed during operaion. Parameer Name / value range / [defaul seing] Info 0x2864 Keypad saus display 0 = normal display depending on he operaing mode. (P703.00) (KP saus displ.) In case of an acive frequency conrol, he keypad displays he oupu frequency of he variable speed drive. 0x [0x ]... 0xFFFFFF00 In case of acive PID conrol, he keypad displays he curren Process conroller sepoin in [P-Uni]. As an alernaive, an opional diagnosic parameer can be se here, which is o be shown on he keypad during operaion. Forma: 0xiiiiss00 (iiii = hexadecimal index, ss = hexadecimal subindex) The lowes bye is always 0x00. The keypad can be used o selec he desired diagnosics parameer from a lis KEYPAD - CONFIGURATION OF R/F AND CTRL BUTTON KEYPAD ROTATION SETUP Use he F keypad o reverse he roaion direcion a local keypad conrol. R Afer he key has been pressed, he reversal of roaion direcion mus be confirmed wih he key. (The key serves o cancel he acion). R F VEL:RUN:FWD LOC MAN Hz 2OO SET R F Keypad direcion? LOC MAN rev SET VEL:RUN:REV LOC MAN Hz -2OO SET The keypad key R F direcly changes he keypad roaion seup in 0x2602:002 (P708.02). has no funcion if he roaion limiaion "Only clockwise (CW) [0]" is se in 0x283A (P304.00). has no funcion in he operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]". has no funcion if he PID conrol is acivaed. can be deacivaed in 0x2602:001 (P708.01). Keypad Full Conrol Use he CTRL keypad key o acivae he "Keypad Full Conrol" conrol mode. Boh he conrol and he sepoin selecion are hen made via he keypad. This special conrol mode can be, for insance, used during he commissioning phase if exernal conrol and sepoin sources are no ready o use ye. NOTICE If he "Keypad Full Conrol" conrol mode is acive, he "Run" 0x2631:002 (P400.02) funcion is inernally se o TRUE. In his case, he moor canno be sopped via his funcion. For sopping he moor, use keypad key, deacivae he inverer enable or acivae he "quick sop" funcion. Afer he CTRL key has been pressed, he acivaion of he conrol mode mus be confirmed wih he key. (The key serves o cancel he acion.) When he conrol mode is changed over, he moor is firs sopped and he "Forward" direcion of roaion is se. Then, he moor can be sared and sopped via he keypad. VEL:RUN:REV Hz Keypad full crl? 000O2ON CTRL REM AUTO SET REM AUTO SET VEL:KPDF:KPD LOC MAN FWD 000STOP SET VEL:RUN:FWD LOC MAN Hz 000O2OO SET Keypad full cr 00WFF85 l LOC MAN SET If he "Keypad Full Conrol" conrol mode is acive: he keypad shows he "Keypad full crl" warning alernaely wih he saus display. he se sandard sepoin sources are ignored. a change-over o oher sepoin sources is no possible. he following funcions coninue o be acive: 0x2631:001 (P400.01): Enable inverer 0x2631:003 (P400.03): Acivae quick sop 0x2631:005 (P400.05): Acivae DC braking 0x2631:010 (P400.10): Jog foward (CW) 0x2631:011 (P400.11): Jog reverse (CCW) 0x2631:013 (P400.13): Reverse roaional direcion Clicking he CTRL keypad key sops he conrol mode again. The keypad key CTRL direcly changes he seings in 0x2602:003 (P708.03). can be deacivaed in 0x2602:001 (P708.01). 81

82 Parameer Name / value range / [defaul seing] Info 0x2602:001 Keypad seup: CTRL & F/R key seup Disable/enable CTRL and F/R key of he keypad. (P708.01) (Keypad seup: CTRL&F/R keys) 0 CTRL & F/R Disable 1 CTRL & F/R Enable 2 CTRL Enable F/R Disable 3 CTRL Disable F/R Enable 0x2602:002 Keypad seup: Selec roaional direcion Insruced direcion of roaion if local keypad conrol is acive (P708.02) (Keypad seup: Selec ro.dir.) If he local keypad conrol is acive, his seinh can be direcly changed via he keypad key if he key in R F 0x2602:001 (P708.01) has no been disabled. 0 Forward When he remoe conrol is changed over o local keypad conrol and vice versa, his parameer is se o 1 Reverse "Forward [0]". 0x2602:003 Keypad seup: Keypad Full Conrol Acivae/deacivae full keypad conrol. (P708.03) (Keypad seup: Keypad Full Crl) This seing can be changed direcly via he keypad key CTRL if he key in 0x2602:001 (P708.01) has no been disabled. 0 Off When he conrol mode is changed over, he moor is sopped and he "Forward" direcion of roaion is se. 1 On 10.4 DC BRAKING The "DC braking" funcion generaes a braking orque by injecing a DC curren ino he moor. The funcion can be used o shoren he braking of a load wih high mass ineria. Anoher applicaion is holding he moor shaf eiher before saring or while sopping. NOTICE Avoid long-ime acivaion of he "DC braking" funcion wih a high braking curren or a high braking volage! Possible consequence: hermal moor overload. Only use he "DC braking" funcion in applicaions in which he load is only excepionally sopped. Do no acivae he "DC braking" funcion longer han necessary. Precondiion The "DC braking" funcion is only possible if he variable speed drive is enabled. Deails The funcion can be used as follows: 1. Auomaically when he moor is sared. 2. Auomaically when he moor is sopped. 3. Manually (via he flexible I/O configuraion). The hree opions can also be combined, for insance auomaic DC braking when saring and sopping he moor. For furher deails and configuraion examples, see he following chaper: Example 1: Auomaic DC braking when he moor is sared Example 2: Auomaic DC braking when he moor is sopped Acivaic DC braking manually 82

83 Parameer Name / value range / [defaul seing] Info 0x2B84:001 DC braking: Curren Braking curren for DC braking. (P704.01) (DC braking: Curren) 100 % raed moor curren 0x6075 (P323.00) [0.0] % 0x2B84:002 DC braking: Auomaic hold ime Hold ime for auomaic DC braking. (P704.02) (DC braking: Hold ime auom.) The "Auomaic DC braking" funcion is acive for he ime se here [0.0] s = infinie Noe! Do no se his parameer o he value "1000.0" (infinie) if he DC braking is used during he sar. The "Infinie" seing can be used o lock he roor for an indefinie ime while a sop is acive. However, ensure here ha he longer DC braking does no cause a hermal overload of he moor! 0x2B84:003 DC braking: Auomaic operaing hreshold Operaing hreshold for auomaic DC braking. (P704.03) (DC braking: Threshold auom.) Wih he seing 0, he "Auomaic DC braking" funcion is deacivaed [0.0] Hz 0x2B84:004 DC braking: Demagneizaion ime In he defaul seing, he DC braking is acivaed afer he sandard demagneising ime has elapsed. (P704.04) (DC braking: Demagne. ime) This parameer can be used o adap he ime [100] % 100 % Defaul demagneizaion ime 0x2B84:005 (P704.05) Noe! A oo shor demagneising ime can cause an overcurren error! 0x2B84:005 DC braking: Defaul demagneizaion ime Display of he sandard demagneising ime as a seing help for he user (P704.05) (DC braking: Def. demag. ime This ime is calculaed by he variable speed drive: Demagneising ime = 7 * roor ime consan. Read only: x ms 0x2B84:006 DC braking: DC brake wih inverer disable 1 = behaviour in case of auomaic DC braking. Afer he auo DCB hold ime has elapsed, he moor is (P704.06) (DC braking: DCbrk/inv.disab) deenergised (by means of pulse inhibi) unil he sepoin exceeds he auo DCB operaing hreshold [0] x2631:005 Funcion lis: Acivae DC braking Assignmen of a rigger for he "Acivae DC braking" funcion Trigger = TRUE: Acivae DC braking. (P400.05) (Funcion lis: DC braking) Trigger = FALSE: Deacivae DC braking. For furher possible seings see parameer CAUTION! 0x2631:001 (P400.01). DC braking remains acive as long as he rigger is se o TRUE. 0 No conneced See chaper "DC braking". 0x2838:001 Sar/sop configuraion: Sar mehod Behaviour afer sar command. (P203.01) (Sar/sop confg: Sar mehod) Seing can only be changed if he variable speed drive is inhibied. 0 Normal Afer sar command, he sandard ramps are acive. Acceleraion ime 1 can be se in 0x2917 (P220.00). Deceleraion ime 1 can be se in 0x2918 (P221.00). 1 DC braking Afer sar command, he "DC braking" funcion is acive for he ime se in 0x2B84:002 (P704.02). See chaper "DC braking". 2 Flying resar circui Afer he sar command, he flying resar circui is acive. The flying resar funcion makes i possible o resar a coasing moor during operaion wihou speed feedback. Synchroniciy beween he drive and moor is coordinaed so ha he ransiion o he roain moor is effeced wihou jerk a he ime of connecion. See chaper "Flying resar circui". 3 For fuure use 0x2838:003 Sar/sop configuraion: Sop mehod Behaviour afer he "Sop" command. (P203.03) (Sar/sop confg: Sop mehod) 0 Coasing The moor becomes orqueless (coass down o sandsill) 1 Sandard ramp The moor is brough o a sandsill wih deceleraion ime 1 (or deceleraion ime 2, if acivaed). Deceleraion ime 1 can be se in 0x2918 (P221.00). Deceleraion ime 2 can be se in 0x291A (P223.00). See chaper "Frequency limis and ramp ime". 2 Quick sop ramp The moor is brough o a sandsill wih he deceleraion ime se for he "Quick sop" funcion. Deceleraion ime for quick sop can be se in 0x291C (P225.00). The "quick sop" funcion can also be acivaed manually, for insance via a digial inpu. See chaper "Quick sop". 83

84 EXAMPLE 1: AUTOMATIC DC BRAKING WHEN THE MOTOR IS STARTED In order ha he DC braking is auomaically acive when he moor is sared, he sar mehod "DC braking [1]" mus be se in 0x2838:001 (P203.01). The DC braking is carried ou wih he braking curren se in 0x2B84:001 (P704.01). Only afer he hold ime 0x2B84:002 (P704.02) has elapsed, he moor is acceleraed o he sepoin. Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Digial inpu 1 [11] 0x2631:002 (P400.02) Run Digial inpu 2 [12] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2838:001 (P203.01) Sar mehod DC braking [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Frequency prese 1 [11] 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 40 Hz 0x2B84:001 (P704.01) Curren 50 % 0x2B84:002 (P704.02) Auomaic hold ime 10 s Inpu signals Frequency sepoin selec on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Digial inpu 1 [11] Digial inpu 2 [12] Enable inverer Run Oupu signals Saus signals Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz DC brake DC brake DC brake Running [50] Sop ac ve [53] DC braking ac ve [67] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Afer he sar command, he DC braking is acive. Only afer he hold ime 0x2B84:002 (P704.02) has elapsed, he moor is acceleraed o he sepoin. 2 The moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. 3 If he variable speed drive is disabled, he moor coass. 84

85 EXAMPLE 2: AUTOMATIC DC BRAKING WHEN THE MOTOR IS STOPPED In order ha he DC braking is auomaically acive when he moor is sopped, he corresponding operaing hreshold mus be se in 0x2B84:003 (P704.03). Afer a sop command, he moor is firs deceleraed as se. Only if he oupu frequency falls below he se operaing hreshold, he variable speed drive sops he deceleraion and acivae DC braking. DC braking is carried ou wih he braking curren se in 0x2B84:001 (P704.01) for he hold ime se in 0x2B84:002 (P704.02). The exac behaviour depends on he sop mehod se in 0x2838:003 (P203.03). Sop mehod = "Sandard ramp [1]" Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Digial inpu 1 [11] 0x2631:002 (P400.02) Run Digial inpu 2 [12] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Frequency prese 1 [11] 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 40 Hz 0x2B84:001 (P704.01) Curren 50 % 0x2B84:002 (P704.02) Auomaic hold ime 10 s 0x2B84:003 (P704.03) Auomaic operaing hreshold 15 Hz Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] DC braking ac ve [67] Enable inverer Run Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz DC brake The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Wih he sop mehod "Sandard ramp [1]", he moor is firs deceleraed normally unil he value falls below he operaing hreshold se in 0x2B84:003 (P704.03). 2 The DC braking becomes acive for he hold ime se in 0x2B84:002 (P704.02). 3 If he variable speed drive is disabled, he moor coass. (DC braking is only possible if he variable speed drive is enabled.) 4 If here is a new sar command wihin he hold ime, he DC braking is cancelled. The moor is acceleraed o he sepoin again. Sop mehod = "Quick sop ramp [2]" Same behaviour as wih he sop mehod "Sandard ramp [1]", excep ha he moor is deceleraed wih he quick sop ramp insead of he sandard ramp. 85

86 Sop mehod = "Coasing [0]" Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Digial inpu 1 [11] 0x2631:002 (P400.02) Run Digial inpu 2 [12] 0x2838:003 (P203.03) Sop mehod Coasing [0] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Frequency prese 1 [11] 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 40 Hz 0x2B84:001 (P704.01) Curren 50 % 0x2B84:002 (P704.02) Auomaic hold ime 10 s 0x2B84:003 (P704.03) Auomaic operaing hreshold 15 Hz Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] DC braking ac ve [67] Enable inverer Run Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz DC brake The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Wih he sop mehod "Coasing [0]", he moor firs coass for a specified ime. This "demagneising ime" serves o reduce he induced volage. 2 The DC braking becomes acive for he hold ime se in 0x2B84:002 (P704.02). 3 If he variable speed drive is disabled, he moor coass. (DC braking is only possible if he variable speed drive is enabled.) 4 If here is a new sar command wihin he hold ime, he DC braking is cancelled. The moor is acceleraed o he sepoin again BRAKE ENERGY MANAGEMENT When braking elecrical moors, he kineic energy of he drive rain is fed back regeneraivel o he DC bus. This energy causes a DC-bus volage boos. If he energy fed back is oo high, he variable speed drive repors an error. Several differen sraegies can serve o avoid DC-bus overvolage: Sopping he deceleraion ramp funcion generaor when he acive volage hreshold for he brake operaion is exceeded Use of he "Inverer moor brake" funcion Combinaion of he above named opions. Deails The volage hreshold for braking operaion resuls on he basis of he raed mains volage : Raed mains volage Volage hresholds for braking operaion Braking operaion on Braking operaion off 230 V DC 390 V DC 380 V 86

87 The volage hreshold for braking operaion can be reduced by V. The reducion required mus be se in 0x2541:003 (P706.03). However, he reducion mus be made o such an exen ha he reduced volage hreshold is sill above he normal saionary DC-bus volage. The acive volage hreshold for he braking operaion is displayed in 0x2541:002 (P706.02). If he DC-bus volage exceeds he volage hreshold for braking operaion, he braking mehod seleced in 0x2541:001 (P706.01) is applied. Sopping he deceleraion ramp funcion generaor enables smooher deceleraion wih lower orque oscillaion. The "Inverer moor brake" funcion allows for quick braking. For process-relaed reasons, orque oscillaions may occur. Effec ve frequency sepoin DC-bus volage during braking 1 Volage hreshold for braking operaion 2 Reduced hreshold 0x2541:003 (P706.03) 3 Acive hreshold 0x2541:002 (P706.02) 4 Addiional frequency 0x2541:004 (P706.04) A See chaper "Sopping he deceleraion ramp funcion generaor" B See chaper "Inverer moor brake" Parameer Name / value range / [defaul seing] Info 0x2541:001 Brake energy managemen: Selecion of he braking mehod. (P706.01) Operaing mode (Brake managemen: Operaing mode) The braking mehod(s) seleced is/are acivaed if he DC-bus volage exceeds he volage hreshold for he braking operaion shown in 0x2541:002 (P706.02). 1 Ramp funcion generaor sop (RFGS) The deceleraion ramp funcion generaor is sopped. See chaper "Sopping he deceleraion ramp funcion generaor". 3 Inverer moor brake (IMB) + RFGS Braking wih he "Inverer moor brake" braking mehod in connecion wih "Deceleraion ramp funcion generaor sop" is execued. See chaper "Inverer moor brake". 0x2541:002 Brake energy managemen: Display of he acive volage hreshold for he braking operaion. (P706.02) Acive hreshold (Brake managemen: Acive hreshold) The volage hreshold shown depends on he mains volage seleced in 0x2540:001 (P208.01) and he Read only: x V volage value se in 0x2541:003 (P706.03). The volage hreshold mus be higher han he saionary DC volage in he DC bus. 0x2541:003 Brake energy managemen: The volage hreshold for he braking operaion is reduced by he volage value se here. (P706.03) Reduced hreshold (Brake managemen: Red. hreshold) 0... [0] V 0x2541:005 Brake energy managemen: Maximum permissible ime for he deceleraion override by means of he braking mehod seleced (P706.05) Deceleraion override ime in 0x2541:001 (P706.01). (Brake managemen: Del.overr.ime) If he DC-bus volage does no fall below he volage hreshold for braking operaion shown in [2.0] s 0x2541:002 (P706.02) wihin his ime he moor is deceleraed furher. The ime is only rese if he volage hreshold shown in 0x2541:002 (P706.02) is no reached. 0x2540:001 Mains seings: Selecion of he mains volage for acuaing he variable speed drive. Noe. For VLA1 he only permissible (P208.01) Raed mains volage (Mains seings: Mains volage) seing is [0] 230Veff. Seing can only be changed if he variable speed drive is inhibied Veff Veff Veff Veff STOPPING THE DECELERATION RAMP FUNCTION GENERATOR The deceleraion ramp funcion generaor is sopped for a shor ime if he volage hreshold for braking operaion is exceeded. Deails When his braking mehod is seleced, he maximum permissible ime for he deceleraion override has o be se in 0x2541:005 (P706.05). If he DC-bus volage does no fall below he volage hreshold for braking operaion shown in 0x2541:002 (P706.02) wihin his ime, he moor is deceleraed furher. The ime is only rese if he volage hreshold shown in 0x2541:002 (P706.02) is no reached. 87

88 INVERTER MOTOR BRAKE Wih his braking mehod, which can be seleced in 0x2541:001 (P706.01), he regeneraive energy in he moor is convered as a resul of dynamic acceleraion/deceleraion wih down-ramping of he ramp funcion generaor. NOTICE Too frequen braking may cause hermal overload of he moor. Avoid acivaing he "Inverer moor brake" funcion over a longer ime! In applicaions wih a high mass ineria and long braking ime (> 2 s), use he "DC braking" funcion Precondiions The "Inverer moor brake" braking mehod mus no be used wih verical conveyors (hoiss) or wih acive loads! The "inverer moor brake" braking mehod only works in operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". When his braking mehod is used, he moor overload monioring is no adaped. A oo frequen use of he inverer moor brake may cause an incorrec operaion of he moor overload monioring. See chaper "Moor overload monioring (i²*)". Deails During he deceleraion process, he ramp funcion generaor is sopped. The frequency se in 0x2541:004 (P706.04) is added o he frequency sepoin, aking he sign of he curren acual frequency ino consideraion. Furhermore he ramp funcion generaor is sopped in a sae of overvolage. If he DC-bus volage falls below a defined DC-bus volage poenial, he addiional frequency conneced is reduced again and he ramp funcion generaor is re-acivaed. By he alernaing acceleraion and deceleraion resuling from his circui, he energy is convered hermally in he moor. For process-relaed reasons, orque oscillaions may occur. Seing insrucion Generally, he smalles value possible required by he applicaion for being able o sill raverse he load o be moved in a conrolled fashion should be se as addiional frequency. Greaer mass ineria values require an increase in he raed moor frequency se. Increasing he raed moor frequency, however, causes greaer orque oscillaions. A possible consequence is he reduced service life of mechanical componens. Furhermore an increase in he raed moor frequency also increases he energy convered ino hea in he moor. A possible consequence is he reduced service life of he moor. Parameer Name / value range / [defaul seing] Info 0x2541:004 Brake energy managemen: Frequency deviaion which is conneced o he deceleraion ramp in a pulsaive fashion when he "Inverer (P706.04) Addiional frequency (Brake managemen: Add.frequency) moor brake" braking mehod is used [0.0] Hz 0x2C01:005 Moor parameers: General moor daa. (P320.05) Raed frequency (Moor parameers: Raed frequency) Carry ou seing as specified by moor nameplae daa. Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz Noe! When you ener he moor nameplae daa, ake ino accoun he phase connecin implemened for he moor (sar or dela connecion). Only ener he daa applying o he connecion ype seleced. 0x6060 Modes of operaion Selecion of he operaing mode. (P301.00) (Modes of op.) Seing can only be changed if he variable speed drive is inhibied. -2 MS: Velociy mode Vendor specific velociy mode. -1 MS: Torque mode Vendor specific orque mode. Only possible in moor conrol ype 0x2C00 (P300.00) = "Sensorless vecor conrol (SLVC) [4]". See chaper "Torque conrol w/ freq. limi". 0 No mode change/no mode assigned No operaing mode (sandsill) LOAD LOSS DETECTION This funcion serves o deec a load loss during operaion and o hen acivae a specific funcion, for insance he swiching of he relay. Deails If, during operaion, he curren moor curren falls below he hreshold se in 0x4006:001 (P710.01) for a leas he ime se in 0x4006:002 (P710.02), he inernal saus signal "Load loss deeced [83]" is se o TRUE: Load [%] 0x4006: 001 Saus signal Load loss deeced [83] 0 0x4006: 002 The hreshold is se in percen wih reference o he raed moor curren "Moor raed curren" 0x6075 (P323.00). The saus signal "Load loss deeced [83]" can be assigned, for insance, o a digial oupu or he relay via he flexible I/O configuraion. See chaper "Configuraion of digial oupus". The load loss deecion is no acive wih acive DC braking. Parameer Name / value range / [defaul seing] Info 0x4006:001 Load loss deecion Threshold Threshold for load loss deecion. (P710.01) (Load loss deec: Threshold) 100 % raed moor curren 0x6075 (P323.00) [0.0] % 0x4006:002 Load loss deecion: Delay ime Tripping delay for load loss deecion. (P710.02) (Load loss deec: Delay ime) [0.0] s 0x6075 Moor raed curren The raed moor curren o be se here serves as a reference value for differen parameers wih a (P323.00) (Moor curren) seing/display of a curren value in percen. Example: [1.700]* A Moor raed curren = 1.7 A *Defaul seing depending on he size. Max curren 0x6073 (P324.00) = 200 % Moor raed curren = 3.4 A Seing can only be changed if he variable speed drive is inhibied. 0x6078 Curren acual value Display of he presen moor curren. (P103.00) (Curren acual) 100 % Moor raed curren 0x6075 (P323.00) Read only: x.x % 88

89 10.8 FAVORITES In order o gain quick access using VLBX SW sofware or he keypad, frequenly used parameers of he variable speed drive can be defined as "Favories". VLBX SW sofware provides quick access o he "Favories" via he Favories ab. On he keypad, he "Favories" can be found in Group ACCESSING THE "FAVORITES" WITH THE KEYPAD 1. VEL:FLEX:AIN1 000STOP REM AUTO SET 2. Favories GROUPOO REM AUTO SET 3. Oupu frequency O P1OOOO REM AUTO SET 4. Accel ime 1 O P22OOO REM AUTO SET 1. Use he key in he operaing mode o navigae o he parameerisaion mode one level below. You are now in he group level. All parameers of he VLA1 are divided ino differen groups according o heir funcion. Group 0 conains he "Favories". Noe: By using he key you can navigae one level upwards again anyime. 2. Use he key o navigae o one level below. You are now in he parameer level of he group seleced. 3. Use he and navigaion keys o selec he desired parameer. 4. Use he key o navigae o one level below. You are now in he ediing mode. 5. Se he desired value using he and navigaion keys. 6. Use he key o accep he changed seing. The ediing mode is exied. Noe: By using he key you can exi he ediing mode wihou acceping he new seing (abor) P REM P REM AUTO AUTO SET SET s OOOOO5O s OOOOO8O 89

90 FAVORITES PARAMETER LIST (DEFAULT SETTING) In he defaul seing he mos common parameers for he soluion of ypical applicaions are defined as "Favories": No. Display code Designaion Defaul seing Seing range Info 1 P Oupu frequency x.x Hz - (Read only) 0x2DDD (P100.00) 2 P Curren acual x.x % - (Read only) 0x6078 (P103.00) 3 P Moor volage x VAC - (Read only) 0x2D89 (P106.00) 4 P Error code - - (Read only) 0x603F (P150.00) 5 P Conrol selec. Flexible I/O [0] Selecion lis 0x2824 (P200.00) 6 P Freq. sep. src. Analog inpu 1 [2] Selecion lis 0x2860:001 (P201.01) 7 P Sar mehod Normal [0] Selecion lis 0x2838:001 (P203.01) 8 P Sop mehod Sandard ramp [1] Selecion lis 0x2838:003 (P203.03) 9 P Mains volage 230 Veff [0] Selecion lis 0x2540:001 (P208.01) 10 P Min. frequency 0.0 Hz Hz 0x2915 (P210.00) 11 P Max. frequency 50.0 Hz* 60.0 Hz** Hz 0x2916 (P211.00) 12 P Accelera.ime s s 0x2917 (P220.00) 13 P Decelera.ime s s 0x2918 (P221.00) 14 P Moor crl mode VFC open loop [6] Selecion lis 0x2C00 (P300.00) 15 P V/f charac.shape Linear [0] Selecion lis 0x2B00 (P302.00) 16 P Base volage 230 V V 0x2B01:001 (P303.01) 17 P Base frequency 50 Hz* 60 Hz** Hz 0x2B01:002 (P303.02) 18 P Limi. roaion Boh ro. direc [1] Selecion lis 0x283A (P304.00) 19 P Swiching freq. 0 Selecion lis 0x2939 (P305.00) 20 P Max.load.for 60s 150 % % 0x2D4B:001 (P308.01) 21 P Fixed V/f boos 2.5 % % 0x2B12:001 (P316.01) 22 P Moor curren A A 0x6075 (P323.00) 23 P Max curren % % 0x6073 (P324.00) 24 P Enable inverer TRUE [1] Selecion lis 0x2631:001 (P400.01) 25 P Run Digial inpu 1 [11] Selecion lis 0x2631:002 (P400.02) 26 P Quick sop No conneced [0] Selecion lis 0x2631:003 (P400.03) 27 P Rese faul Digial inpu 2 [12] Selecion lis 0x2631:004 (P400.04) 28 P DC braking No conneced [0] Selecion lis 0x2631:005 (P400.05) 33 P Reverse ro.dir. Digial inpu 3 [13] Selecion lis 0x2631:013 (P400.13) 34 P Sep: Prese b0 Digial inpu 4 [14] Selecion lis 0x2631:018 (P400.18) 35 P Sep: Prese b1 Digial inpu 5 [15] Selecion lis 0x2631:019 (P400.19) 36 P Sep: Prese b2 No conneced [0] Selecion lis 0x2631:020 (P400.20) 37 P Relay funcion Rdy for opera. [51] Selecion lis 0x2634:001 (P420.01) 38 P DO1 funcion Release brake [115] Selecion lis 0x2634:002 (P420.02) 39 P AI1 inpu range VDC [0] Selecion lis 0x2636:001 (P430.01) 40 P AI1 min 0.0 Hz Hz 0x2636:002 (P430.02) 41 P AI1 max 50.0 Hz* 60.0 Hz** Hz 0x2636:003 (P430.03) 42 P AO1 oup. range VDC [1] Selecion lis 0x2639:001 (P440.01) 43 P AO1 funcion Oup. frequency [1] Selecion lis 0x2639:002 (P440.02) 44 P AO1 min. signal x2639:003 (P440.03) 45 P AO1 max. signal x2639:004 (P440.04) 46 P Freq. prese Hz Hz 0x2911:001 (P450.01) 47 P Freq. prese Hz Hz 0x2911:002 (P450.02) 48 P Freq. prese Hz* 60.0 Hz** Hz 0x2911:003 (P450.03) 49 P Freq. prese Hz Hz 0x2911:004 (P450.04) 50 no assigned * Device for 50-Hz mains ** Device for 60-Hz mains 90

91 CONFIGURING THE "FAVORITES" The "Favories" can be configured by he user. Deails A maximum number of 50 parameers can be defined as "Favories". The easies way o process he selecion of he favories is via he parameerisaion dialog in he VLBX SW sofware. 1. Change o he "Parameer lis" ab. 2. Selec group 0 - Favories. 3. Click he buon 4. Process favories: Defaul favories can be changed wih he keypad via he following parameers: Parameer Name / value range / [defaul seing] Info 0x261C:001 Favories seings: Parameer 1 Definiion of he "Favories" parameers. (P740.01) (Favories se.: Parameer 1) Forma: 0xiiiiss00 (iiii = hexadecimal index, ss = hexadecimal subindex) 0x [0x2DDD0000]... 0xFFFFFF00 The lowes bye is always 0x00. 0x261C:002 Favories seings: Parameer 2 The keypad can be used o selec he desired parameer from a lis. (P740.02) (Favories se. Parameer 2) 0x [0x ]... 0xFFFFFF00 0x261C:003 Favories seings: Parameer 3 (P740.03) (Favories se.: Parameer 3) 0x [0x2D890000]... 0xFFFFFF00 0x261C:004 Favories seings: Parameer 4 (P740.04) (Favories se.: Parameer 4) 0x [0x603F0000]... 0xFFFFFF00 0x261C:005 Favories seings: Parameer 5 (P740.05) (Favories se.: Parameer 5) 0x [0x ]... 0xFFFFFF00 0x261C:006 Favories seings: Parameer 6 (P740.06) (Favories se.: Parameer 6) 0x [0x ]... 0xFFFFFF00 0x261C:007 Favories seings: Parameer 7 (P740.07) (Favories se.: Parameer 7) 0x [0x ]... 0xFFFFFF00 0x261C:008 Favories seings: Parameer 8 (P740.08) (Favories se.: Parameer 8) 0x [0x ]... 0xFFFFFF00 0x261C:009 Favories seings: Parameer 9 (P740.09) (Favories se.: Parameer 9) 0x [0x ]... 0xFFFFFF00 0x261C:010 Favories seings: Parameer 10 (P740.10) (Favories se.: Parameer 10) 0x [0x ]... 0xFFFFFF00 0x261C:011 Favories seings: Parameer 11 (P740.11) (Favories se.: Parameer 11) 0x [0x ]... 0xFFFFFF00 0x261C:012 Favories seings: Parameer 12 (P740.12) (Favories se.: Parameer 12) 0x [0x ]... 0xFFFFFF00 0x261C:013 Favories seings: Parameer 13 (P740.13) (Favories se.: Parameer 13) 0x [0x ]... 0xFFFFFF00 91

92 Parameer Name / value range / [defaul seing] Info 0x261C:014 Favories seings: Parameer 14 (P740.14) (Favories se.: Parameer 14) 0x [0x2C000000]... 0xFFFFFF00 0x261C:015 Favories seings: Parameer 15 (P740.15) (Favories se.: Parameer 15) 0x [0x2B000000]... 0xFFFFFF00 0x261C:016 Favories seings: Parameer 16 (P740.16) (Favories se.: Parameer 16) 0x [0x2B010100]... 0xFFFFFF00 0x261C:017 Favories seings: Parameer 17 (P740.17) (Favories se.: Parameer 17) 0x [0x2B010200]... 0xFFFFFF00 0x261C:018 Favories seings: Parameer 18 (P740.18) (Favories se.: Parameer 18) 0x [0x283A0000]... 0xFFFFFF00 0x261C:019 Favories seings: Parameer 19 (P740.19) (Favories se.: Parameer 19) 0x [0x ]... 0xFFFFFF00 0x261C:020 Favories seings: Parameer 20 (P740.20) (Favories se.: Parameer 20) 0x [0x2D4B0100]... 0xFFFFFF00 0x261C:021 Favories seings: Parameer 21 (P740.21) (Favories se.: Parameer 21) 0x [0x2B120100]... 0xFFFFFF00 0x261C:022 Favories seings: Parameer 22 (P740.22) (Favories se.: Parameer 22) 0x [0x ]... 0xFFFFFF00 0x261C:023 Favories seings: Parameer 23 (P740.23) (Favories se.: Parameer 23) 0x [0x ]... 0xFFFFFF00 0x261C:024 Favories seings: Parameer 24 (P740.24) (Favories se.: Parameer 24) 0x [0x ]... 0xFFFFFF00 0x261C:025 Favories seings: Parameer 25 (P740.25) (Favories se.: Parameer 25) 0x [0x ]... 0xFFFFFF00 0x261C:026 Favories seings: Parameer 26 (P740.26) (Favories se.: Parameer 26) 0x [0x ]... 0xFFFFFF00 0x261C:027 Favories seings: Parameer 27 (P740.27) (Favories se.: Parameer 27) 0x [0x ]... 0xFFFFFF00 0x261C:028 Favories seings: Parameer 28 (P740.28) (Favories se.: Parameer 28) 0x [0x ]... 0xFFFFFF00 0x261C:029 Favories seings: Parameer 29 (P740.29) (Favories se.: Parameer 29) 0x [0x ]... 0xFFFFFF00 0x261C:030 Favories seings: Parameer 30 (P740.30) (Favories se.: Parameer 30) 0x [0x ]... 0xFFFFFF00 0x261C:031 Favories seings: Parameer 31 (P740.31) (Favories se.: Parameer 31) 0x [0x ]... 0xFFFFFF00 0x261C:032 Favories seings: Parameer 32 (P740.32) (Favories se.: Parameer 32) 0x [0x ]... 0xFFFFFF00 0x261C:033 Favories seings: Parameer 33 (P740.33) (Favories se.: Parameer 33) 0x [0x26310D00]... 0xFFFFFF00 0x261C:034 Favories seings: Parameer 34 (P740.34) (Favories se.: Parameer 34) 0x [0x ]... 0xFFFFFF00 0x261C:035 Favories seings: Parameer 35 (P740.35) (Favories se.: Parameer 35) 0x [0x ]... 0xFFFFFF00 0x261C:036 Favories seings: Parameer 36 (P740.36) (Favories se.: Parameer 36) 0x [0x ]... 0xFFFFFF00 0x261C:037 Favories seings: Parameer 37 (P740.37) (Favories se.: Parameer 37) 0x [0x ]... 0xFFFFFF00 0x261C:038 Favories seings: Parameer 38 (P740.38) (Favories se.: Parameer 38) 0x [0x ]... 0xFFFFFF00 0x261C:039 Favories seings: Parameer 39 (P740.39) (Favories se.: Parameer 39) 0x [0x ]... 0xFFFFFF00 92

93 Parameer Name / value range / [defaul seing] Info 0x261C:040 Favories seings: Parameer 40 (P740.40) (Favories se.: Parameer 40) 0x [0x ]... 0xFFFFFF00 0x261C:041 Favories seings: Parameer 41 (P740.41) (Favories se.: Parameer 41) 0x [0x ]... 0xFFFFFF00 0x261C:042 Favories seings: Parameer 42 (P740.42) (Favories se.: Parameer 42) 0x [0x ]... 0xFFFFFF00 0x261C:043 Favories seings: Parameer 43 (P740.43) (Favories se.: Parameer 43) 0x [0x ]... 0xFFFFFF00 0x261C:044 Favories seings: Parameer 44 (P740.44) (Favories se.: Parameer 44) 0x [0x ]... 0xFFFFFF00 0x261C:045 Favories seings: Parameer 45 (P740.45) (Favories se.: Parameer 45) 0x [0x ]... 0xFFFFFF00 0x261C:046 Favories seings: Parameer 46 (P740.46) (Favories se.: Parameer 46) 0x [0x ]... 0xFFFFFF00 0x261C:047 Favories seings: Parameer 47 (P740.47) (Favories se.: Parameer 47) 0x [0x ]... 0xFFFFFF00 0x261C:048 Favories seings: Parameer 48 (P740.48) (Favories se.: Parameer 48) 0x [0x ]... 0xFFFFFF00 0x261C:049 Favories seings: Parameer 49 (P740.49) (Favories se.: Parameer 49) 0x [0x ]... 0xFFFFFF00 0x261C:050 Favories seings: Parameer 50 (P740.50) (Favories se.: Parameer 50) 0x [0x ]... 0xFFFFFF PARAMETER CHANGE-OVER For up o 32 freely selecable parameers, his funcion provides a change-over beween four ses wih differen parameer values. DANGER! Changed parameer seings are effecive immediaely. The possible consequence is an unexpeced response of he moor shaf while he variable speed drive is enabled. If possible, only carry ou parameer changes while he variable speed drive is disabled. Cerain device commands or seings which migh cause a criical sae of he drive behaviour can generally only be carried our when he variable speed drive is inhibied. Deails The parameer lis is compiled in he same way as ha of he "Favories" via configuraion. VLBX SW provides a user-friendly parameerisaion dialog for his purpose. Change-over o anoher value se can opionally be effeced via corresponding device commands and/or special funcions/riggers: See chaper "Device commands for parameer change-over" See chaper "Funcions for parameer change-over" Parameer Name / value range / [defaul seing] Info 0x2022:011 Device commands: 1 = save value se 1 of he "Parameer change-over" funcion. (P700.11) Save parameer se 1 (Device commands: Save par. se 1) When he device command has been execued successfully, he value 0 is shown. For furher possible seings, see parameer 0x2022:001 (P700.01). 0 Off / ready 0x2022:012 Device commands: 1 = save value se 2 of he "Parameer change-over" funcion. (P700.12) Save parameer se 1 (Device commands: Save par. se 2) When he device command has been execued successfully, he value 0 is shown. For furher possible seings, see parameer 0x2022:001 (P700.01). 0 Off / ready 0x2022:013 Device commands: 1 = save value se 3 of he "Parameer change-over" funcion. (P700.13) Save parameer se 1 (Device commands: Save par. se 3) When he device command has been execued successfully, he value 0 is shown. For furher possible seings, see parameer 0x2022:001 (P700.01). 0 Off / ready 0x2022:014 Device commands: (P700.14) Save parameer se 1 (Device commands: Save par. se 4) For furher possible seings, see parameer 0x2022:001 (P700.01). 0 Off / ready 0x4041: Parameer change-over: Parameer 1... Parameer 32 Definiion of he parameer lis for he "Parameer change-over" funcion. 0x4041:032 (Param.se seup: Parameer 1... Parameer 32) Forma: 0xiiiiss00 (iiii = hexadecimal index, ss = hexadecimal subindex) (P ) 0x [0x ]... 0xFFFFFF00 The lowes bye is always 0x00. 0x4042: Parameer value se 1: Value se 1 for he parameer lis defined in 0x4041: x4041:032 (P ). 0x4042:032 Value of parameer 1... Value of parameer 32 (P ) (Par. value se 1: Se 1 - Value 1... Se 1 - Value 32) [0]

94 Parameer Name / value range / [defaul seing] Info 0x4043: Parameer value se 2: Value se 2 for he parameer lis defined in 0x4041: x4041:032 (P ). 0x4043:032 Value of parameer 1... Value of parameer 32 (P ) (Par. value se 2: Se 2 - Value 1... Se 2 - Value 32) [0] x4044: Parameer value se 3: Value se 3 for he parameer lis defined in 0x4041: x4041:032 (P ). 0x4044:032 Value of parameer 1... Value of parameer 32 (P ) (Par. value se 3: Se 3 - Value 1... Se 3 - Value 32) [0] x4045: Parameer value se 4: Value se 4 for he parameer lis defined in 0x4041: x4041:032 (P ). 0x4045:032 Value of parameer 1... Value of parameer 32 (P ) (Par. value se 4: Se 4 - Value 1... Se 4 - Value 32) [0] x4046 Acivaion of parameer se Selecion of he acivaion mehod for he parameer change-over. (P755.00) (PSe acivaion) If he selecion is changed from "Via command... [0]/[1]" o "If he selecion is changed...[2]/[3]" afer swich-on, he parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed immediaely. In case of selecion [2], however, his only akes place if he variable speed drive is disabled, he moor is sopped or an error is acive 0 Via command (disable required) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed if he rigger assigned o he "Load parameer se" funcion in 0x2631:040 (P400.40) provides a FALSE-TRUE edge AND he variable speed drive is inhibied, he moor is sopped or an error is acive. 1 Via command (immediaely) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is immediaely acivaed if he rigger assigned o he "Load parameer se" funcion in 0x2631:040 (P400.40) provides a FALSE-TRUE edge. 2 If he selecion is changed (disable required) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed if he sae of hese selecion bis changes AND he variable speed drive is inhibied, he moor is sopped or an error is acive. 3 If he selecion is changed (immediaely) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed immediaely if he sae of hese selecion bis is changed. 0x4047:001 Parameer change-over error message: Error message for he "parameer change-over" funcion. (P756.01) Saus (PSe error msg.: Saus) In he even of an error, an error saus is shown here, and in 0x4047:002 (P756.02) he number of he lis Read only enry in which he error has occurred is displayed (in connecion wih he value se seleced). 0 No faul If several errors occur a he same ime, only he firs incorrec lis enry will be displayed. Hence, afer eliminaion of he displayed error and repeaed acivaion, more errors may be displayed Invalid daa ype The parameer lis will always be processed from beginning o end, even if errors occur in he meanime Range violaion Invalid index No elemen seleced Wriing impermissible Device no inhibied Invalid subindex Access impermissible Parameer no mappable No subindexes Parameer no changeable 0x4047:002 Parameer change-over error message: Error message for he "Parameer se changeover" funcion. (P756.02) Lis enry (PSe error msg.: Lis enry) In he even of an error, he number of he lis enry for which he error displayed in 0x4047:001 (P756.01) Read only has occurred is shown here. 0x2631:040 Funcion lis: Assignmen of a rigger for he "Load parameer se" funcion. (P400.40) Load parameer se (Funcion lis: Load param.se) Trigger = FALSE-TRUE edge: parameer change-over o he value se seleced via "Selec parameer se (bi 0)" Seing can only be changed if he variable speed and "Selec parameer se (bi 1)". drive is inhibied. Trigger = FALSE: no acion. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). The acivaion mehod for he "Parameer change-over" funcion can be seleced in 0x4046 (P755.00). 0 No conneced 0x2631:041 Funcion lis: Assignmen of a rigger for he "Selec parameer se (bi 0)" funcion. Selecion bi wih he valency 20 for (P400.41) Selec parameer se (bi 0) "Parameer change-over" funcion. (Funcion lis: Sel. paramse b0) Trigger = FALSE: selecion bi = "0". Seing can only be changed if he variable speed Trigger = TRUE: selecion bi = "1". drive is inhibied. For furher possible seings, see parameer 0x2631:001 (P400.01). 0 No conneced 0x2631:042 Funcion lis: Assignmen of a rigger for he "Selec parameer se (bi 1)" funcion. Selecion bi wih he valency 21 for (P400.42) Selec parameer se (bi 1) "Parameer change-over" funcion. (Funcion lis: Sel. paramse b1) Trigger = FALSE: selecion bi = "0". Seing can only be changed if he variable speed Trigger = TRUE: selecion bi = "1". drive is inhibied. For furher possible seings, see parameer 0x2631:001 (P400.01). 0 No conneced 94

95 EXAMPLE: SELECTIVE CONTROL OF SEVERAL MOTORS WITH ONE VARIABLE SPEED DRIVE A ypical applicaion for he parameer change-over is an applicaion/machine in which several axes mus be riggered successively bu a simulaneous operaion of several moors is no required. In his case, one and he same variable speed drive can rigger he moors in succession. Advanages of his soluion are he reduced amoun of componens (variable speed drives) and hus a reduced energy consumpion. Principle: The moor o be currenly conrolled is conneced o he variable speed drive via moor conacors. (The conacor sysem can, for insance, be conrolled via he digial oupus of he variable speed drive.) A he same ime, he moor and conrol seing suiable for moor are acivaed in he variable speed drive by means of parameer change-over. See chaper "Funcion for parameer change-over". Variable speed drive RAM memory Se 1 Se 2 Se 3 Se 4 M1 M2 M3 M4 3~ 3~ 3~ 3~ 1 2 Moor daa change-over (via he "parameer change-over" funcion) Moor change-over (e.g. via moor conacors) The following able liss all parameers ha require differen seings for he four moors: # Parameer Name Seing M1 M2 M3 M4 1 0x2B00 (P302.00) V/f characerisic shape Linear [0] Square-law [1] Linear [0] Linear [0] 2 0x2B01:002 (P303.02) Base frequency 60 Hz 60 Hz 60 Hz 50 Hz 3 0x2D4B:001 (P308.01) Maximum uilisaion [60 s] 150 % 120 % 150 % 150 % 4 0x2B12:001 (P316.01) Fixed boos 2.5 % 0.0 % 4.0 % 2.0 % 5 0x2C01:004 (P320.04) Raed speed x2C01:005 (P320.05) Raed frequency 60.0 Hz 60.0 Hz 60.0 Hz 50.0 Hz 7 0x2C01:006 (P320.06) Raed power 0.75 kw 0.75 kw 0.75 kw 1.50 kw 8 0x2C01:007 (P320.07) Raed volage 230 V 230 V 230 V 230 V 9 0x6075 (P323.00) Moor raed curren 2,200 A 2,100 A 2,200 A 3,500 A 10 0x6073 (P324.00) Max curren % % % % HOLDING BRAKE CONTROL This funcion serves as a low-wear conrol of a holding brake. The holding is usually mouned o he moor as an opion. The holding brake can be auomaically released via he sar command for he variable speed drive or manually via an exernal conrol signal, for insance, by a higher-level Conroller. The ineracion of higher-level Conroller and holding brake is especially imporan for verical applicaions. Horizonal applicaions need a less demanding holding brake conrol. Precondiions Observe ha he holding brake is an imporan elemen of he machine's safey concep as a whole. Therefore be sure o carry ou commissioning of his sysem par wih paricular care! Holding brakes are no inended for braking during operaion. The increased wear caused by braking during operaion may desroy he holding brake premaurely! The holding brake conrol iself only oupus a digial rigger for releasing he holding brake. This rigger "Release holding brake [115]" mus be assigned o a digial oupu or, in he simples case, o he relay when hen swiches he brake supply. See chaper "Configuraion of digial oupus". If he holding brake is o be conrolled via a digial oupu, he use of an addiional relay or power conacor is required. The digial oupu is no suied for direc conrol of a holding brake. If, insead of an elecrically releasing (self-holding) holding brake, an elecrically holding (self-releasing) holding brake is o be conrolled, a signal inversion for he digial oupu used or for he relay is o be se! See chaper "Configuraion of digial oupus". Parameer Name / value range / [defaul seing] Info 0x2634:001 Digial oupus funcion: Assignmen of a rigger o he relay. (P420.01) Relay (Dig.ou.funcion: Relay funcion) Trigger = FALSE: X9/NO-COM open and NC-COM closed. Trigger = TRUE: X9/NO-COM closed and For furher possible seings see parameer NC-COM open. 0x2634:001 (P420.01). Noes: An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. 51 Ready for operaion TRUE if variable speed drive is ready for operaion (no error acive, no STO acive and DC-bus volage ok). Oherwise FALSE. 95

96 BASIC SETTING The following parameers mus be se for he acivaion and basic seing of he holding brake conrol. i When a power conacor is used, he response ime and release ime of he conacor are added o he brake applicaion and release ime. Boh imes mus also be aken ino consideraion for parameerising he brake applicaion ime and brake opening ime! Parameer Name / value range / [defaul seing] Info 0x2820:001 Holding brake conrol: Selecing how he "Release holding brake" command is o be riggered. (P712.01) Brake mode (Brake conrol: Brake mode) 0 Auomaically (via device sae) "Auomaic operaion": The "Release holding brake" command is auomaically carried ou as a funcion of he device sae and furher condiions. CAUTION! Also in he auomaic operaion, a manual release of he holding brake is possible! For deails see he following informaion for selecion "Manually [1]". 1 Manually The "Release holding brake" command can also be iniiaed via he rigger assigned o he "Release holding brake" funcion in 0x2631:049 (P400.49) CAUTION! The manually riggered "Release holding brake" command has a direc impac on he "Release holding brake [115]" rigger. Thus, he holding brake can be manually released if he power secion is swiched off! The responsibiliy for a manual release of he holding brake has he exernal rigger source for he "Release holding brake" command! 2 Off The holding brake is deacivaed. 0x2820:002 Holding brake conrol: Applicaion ime (engagemen ime) of he holding brake. (P712.02) Brake closing ime (Brake conrol: Closing ime) Only effecive in auomaic operaion [100] ms 0x2820:003 Holding brake conrol: Release ime (disengagemen ime) of he holding brake. (P712.03) Brake opening ime (Brake conrol: Opening ime) Only effecive in auomaic operaion [100] ms 0x2820:015 Holding brake conrol: Display of he holding brake saus. (P712.15) Brake saus (Brake conrol: Brake saus) Read only 0 Acive Holding brake is applied. 1 Brake released Holding brake is released. For examples and deails on more possible seings, see he following subchaper: "Auomaic brake mode (auomaic operaion) Brake holding load Brake closing level Manual release of he holding brake "AUTOMATIC" BRAKE MODE (AUTOMATIC OPERATION) In auomaic operaion he variable speed drive auomaically released he holding brake when he moor is sared. In he sopped sae, he holding brake is closed. DANGER! Manual release of he holding brake. Also in auomaic operaion a manual release of he holding brake is possible. The manually riggered "Release holding brake" command has a direc impac on he "Release holding brake [115]" rigger. Thus, he holding brake can be manually released if he power secion is swiched off. The responsibiliy for a manual release of he holding brake has he exernal rigger source for he "Release holding brake" command! Precondiions Auomaic operaion is only available if he operaing mode "MS: Velociy mode [-2]" or "MS: Torque mode [-1]" is se in 0x6060 (P301.00). Parameer Name / value range / [defaul seing] Info 0x6060 Modes of operaion Selecion of he operaing mode. (P301.00) (Modes of op.) Seing can only be changed if he variable speed drive is inhibied. -2 MS: Velociy mode Vendor specific velociy mode. -1 MS: Torque mode Vendor specific orque mode. Only possible in moor conrol ype 0x2C00 (P300.00) = "Sensorless vecor conrol (SLVC) [4]". See chaper "Torque conrol w/ freq. limi". 0 No mode change/no mode assigned No operaing mode (sandsill). 96

97 General mode of operaion The following diagram demonsraes he general funcioning of he auomaic operaion. Inpu signals Frequency sepoin selec on Trigger Func on Consan TRUE [1] Enable inverer Digial inpu 1 [11] Run Oupu signals Oupu frequency 0x2DDD 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Oupu rigger Release holding brake [115] Brake saus 0x2820:015 0x2820:003 Power sec on swiched-on Brake released [1] 0x2820:002 Ac ve [0] If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion in forward roaing direcion. The power secion is swiched on and he moor is magneised firs. The holding brake is released. For his purpose, he oupu rigger "Release holding brake [115]" is se o TRUE. This rigger mus be assigned o a digial oupu or, in he simples case, o he relay which hen swiches he brake supply. Afer he release ime 0x2820:003 (P712.03) has elapsed, he moor is acceleraed o he sepoin. The brake saus "Brake released [1]" is displayed in 0x2820:015 (P712.15). If "Run" is se o FALSE, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. Then he holding brake is closed again. Afer he closing ime 0x2820:002 (P712.02) has elapsed, he brake saus "Acive [0]" is displayed in 0x2820:015 (P712.15). i If he power secion is disabled, he holding brake is closed. Reasons for his can be an error or a faul BRAKE HOLDING LOAD Depending on he applicaion, a orque a he moor may be required a speed "0" of he moor shaf: In order o hold loads in verical applicaions and preven "sagging". In order o preven a posiion loss in horizonal applicaions. For his purpose, a brake holding load can be se. The brake holding load can be opionally generaed via a ramp o reduce a vibraion simulaion ha may be caused by he brake holding load. Precondiions Ensure ha he variable speed drive builds up a sufficien orque in he moor when releasing and applying he holding, in order o hold he load. For his purpose, a V/f volage boos can be se for he V/f characerisic conrol. See chaper "V/f volage boos". The parameers for he V/f volage boos are auomaically se when you carry ou an auomaic idenificaion of he moor. Deails Relevan parameers: 0x2820:008 (P712.08): Brake holding load 0x2820:013 (P712.13): Holding load rampime Seing noes: In case of applicaions wih consan load, a consan value is suiable for he brake holding load. If he load consanly changes, a approximae value for he brake holding load has o be considered. Sar wih he seing "0 %" if you do no know he correc direcion, oherwise wih, for insance, "30 %". Aferwards change he seing upwards or downwards in 10-% seps. Parameer Name / value range / [defaul seing] Info 0x2820:008 Holding brake conrol: By seing a holding load, he load can be held agains he force of graviy in case of verical applicaions and (P712.08) Brake holding load (Brake conrol: Holding load) a posiion loss can be prevened in case of horizonal applicaions [0.0] % The seing of "100 %" approximaely corresponds o raed moor orque and slip frequency. Noe! The orque for creaing he holding load depends on he seleced moor conrol ype and is seings. Before using his funcion, make sure ha you have se he moor conrol ype correcly. 0x2820:013 Holding brake conrol: By seing a ramp ime a vibraion simulaion can be reduced ha migh be caused by he brake holding load (P712.13) Holding load rampime (Brake conrol: HoldLoad rampim) 0x2820:008 (P712.08) [0] ms 97

98 General mode of operaion The following diagram demonsraes he general funcioning in auomaic operaion. Inpu signals 60 Hz 50 Hz Frequency sepoin selec on 40 Hz 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 3 [13] Oupu signals Enable inverer Run Reversal roa on direc on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Holding load 0x2820:008 0x2820:013 0x2820:013 Oupu rigger Release holding brake [115] Brake saus 0x2820:015 0x2820:003 Power sec on swiched-on Brake released [1] 0x2820:002 Ac ve [0] If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion in forward roaing direcion. The power secion is swiched on and he moor is magneised firs. 2 The brake holding load se in 0x2820:008 (P712.08) is build up via he ramp se in 0x2820:013 (P712.13). 3 The holding brake is released. For his purpose, he oupu rigger "Release holding brake [115]" is se o TRUE. This rigger mus be assigned o a digial oupu or, in he simples case, o he relay which hen swiches he brake supply. 4 Afer he release ime 0x2820:003 (P712.03) has elapsed, he moor is acceleraed o he sepoin. The brake saus "Brake released [1]" is displayed in 0x2820:015 (P712.15). 5 In case he direcion of roaion reverses, he holding brake remains released. 6 If "Run" is se o FALSE, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. 7 Then he holding brake is closed again. 8 Afer he closing ime 0x2820:002 (P712.02) has elapsed, he brake saus "Acive [0]" is displayed in 0x2820:015 (P712.15). The brake holding load is reduced again via he ramp. 98

99 BRAKE CLOSING LEVEL In some cases, a low speed does no make any sense from he applicaion poin of view. This includes applicaions wih unfavorable load feaures, such as saic fricion. In such applicaions and depending on he ype of conrol, a low speed may cause an unwaned behaviour. In order o preven such an operaing siuaion a closing hreshold can be se. The power secion will only be swiched on and he holding brake is opened if he sepoin is higher han he closing hreshold. In order o preven he holding brake from being closed if he sepoin only shorly falls below he closing hreshold during operaion, a delay ime can be se in addiion. Precondiions If he holding brake is conrolled manually via an exernal conrol signal: I mus be ensured ha he moor does no move while he moor conrol is deacivaed by his funcion. Deails The funcion is par of he holding brake conrol and does no have an independen funcionaliy. Relevan parameers: 0x2820:007 (P712.07): Brake closing hreshold 0x2820:012 (P712.12): Closing hreshold delay Seing noes: The funcion is acive if he brake closing hreshold is higher han 0 Hz. In order ha he brake can work correcly, he brake closing hreshold mus be se o a value ha is greaer han or equals he minimum frequency 0x2915 (P210.00). The brake closing hreshold has a permanen hyseresis of 1 Hz in order o preven an unwaned change-over. Excepion: If he brake closing hreshold is se o 0 Hz, he hyseresis is also 0 Hz. If he brake closing hreshold is se o 0 Hz, a sar command is only required o release he holding brake during auomaic operaion. This funcion can be combined wih he seing of a holding load. Parameer Name / value range / [defaul seing] Info 0x2820:007 Holding brake conrol: Threshold for closing he holding brake. (P712.07) Brake closing hreshold (Brake conrol: Closing hresh.) The power secion will only be swiched on and he holding brake will be opened if he sepoin is higher han [0.2] Hz he hreshold se here. In order ha he brake can work correcly, he brake closing hreshold mus be se o a value ha is greaer han or equals he minimum frequency 0x2915 (P210.00). The brake closing hreshold has a permanen hyseresis of 1 Hz in order o preven an unwaned change-over. Excepion: If he brake closing hreshold is se o 0 Hz, he hyseresis is also 0 Hz. In case of a seing of "0 Hz", only a sar command is required o release he holding break during auomaic operaion. 0x2820:012 Holding brake conrol: By seing a deceleraion a closing of he holding brake can be prevened if he frequency only emporarily falls (P712.12) Closing hreshold delay (Brake conrol: ClosingThr delay) below he brake closing hreshold 0x2820:007 (P712.07) [0] ms General mode of operaion The following diagram demonsraes he general funcioning in auomaic operaion. Inpu signals 60 Hz 50 Hz Frequency sepoin selec on 40 Hz 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 3 [13] Oupu signals Enable inverer Run Reversal roa on direc on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz 0x2820:007 0x2820:012 0x2820:007 Oupu rigger Release holding brake [115] Brake saus 0x2820:015 0x2820:003 Power sec on swiched-on Brake released [1] 0x2820:002 0x2820:003 0x2820:002 If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion in forward roaing direcion. The power secion is swiched on and he moor is magneised firs. 2 The holding brake is released. For his purpose, he oupu rigger "Release holding brake [115]" is se o TRUE. This rigger mus be assigned o a digial oupu or, in he simples case, o he relay which hen swiches he brake supply. 3 Afer he release ime 0x2820:003 (P712.03) has elapsed, he moor is acceleraed o he sepoin. The brake saus "Brake released [1]" is displayed in 0x2820:015 (P712.15). 4 If he direcion of roaion reverses, he holding brake remains released (even if he closing hreshold delay is running.) 5 If he sepoin selecion and he inernal sepoin for he moor conrol fall below he brake closing hreshold se in 0x2820:007 (P712.07), he oupu frequency is ramped down o "0 Hz". A he same ime he closing hreshold delay se in 0x2820:012 (P712.12) sars o run. 6 If he values fall below he closing hreshold longer han he closing hreshold delay, he holding brake is closed again. 7 Afer he closing ime 0x2820:002 (P712.02) has elapsed, he brake saus "Acive [0]" is displayed in 0x2820:015 (P712.15). 8 If "Run" is se o FALSE, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. 99

100 MANUAL RELEASE OF THE HOLDING BRAKE A manual release of he holding brake is possible in he modes "Auomaic[0]" and "Manual[1]" via he rigger assigned in 0x2631:049 (P400.49) of he "Release holding brake" funcion. Parameer Name / value range / [defaul seing] Info 0x2631:049 Funcion lis: Assignmen of a rigger for he "Release holding brake" funcion Trigger = TRUE: Release holding brake (P400.49) Release holding brake (Funcion lis: Open brake) (immediaely). Seing can only be changed if he variable speed Trigger = FALSE: no acion. drive is inhibied. Noes: For furher possible seings, see parameer Funcion is only execued if he brake mode 0x2820:001 (P712.01) is se o "Auomaic [0]" or "Manual [1]". 0x2631:001 (P400.01). CAUTION! 0 No conneced The manually riggered "Release holding brake" command has a direc impac on he "Release holding brake [115]" rigger. Thus, he holding brake can be manually released if he power secin is swiched off! The responsibiliy for a manual release of he holding brake has he exernal rigger source for he "Release holding brake" command! FLYING RESTART CIRCUIT The flying resar funcion makes i possible o resar a coasing moor on he fly during operaion wihou speed feedback. Synchroniciy beween he variable speed drive and he moor is coordinaed so ha he ransiion o he roaing drive is effeced wihou jerk a he ime of connecion. Precondiions Drive sysems wih speed feedback do no need a flying resar circui because here is always a jerk-free synchronisaion o he feedback speed. The flying resar circui operaes safely and reliably in case of drives wih high cenrifugal masses. If several moors wih differen cenrifugal masses are conneced o he variable speed drive, he flying resar circui mus no be used. The flying resar circui serves o idenify roaing field frequencies of up o maximally ±200 Hz. Required seings before he flying resar circui is used: 1. The moor daa mus be se correcly. See chaper "Moor daa". 2. The seings for he curren conroller and he flying resar conroller mus be adaped o he moor. The seings are made auomaically if one of he following opimisaion is carried ou: Auomaic moor idenificaion (energized) Auomaic moor calibraion (non-energized) Deails The variable speed drive deermines synchroniciy by idenifying he synchronous roaing field frequency. The "search" sars in posiive direcion. Duraion The flying resar process is deermined wihin approx seconds. The duraion is influenced by he sar frequency 0x2BA1:002 (P718.02). Seing he funcion: 1. As saring performance, se he selecion "Flying resar circui [2]" in 0x2838:001 (P203.01). Thus, every variable speed drive enable causes a synchronisaion o he roaing or sanding drive. Afer he variable speed drive has been enabled, he moor can emporarily sar or reverse if drives wih low fricion and low mass ineria are used. If he variable speed drive is operaed wih he defaul seings, no furher seings are required for mos applicaions. 2. If required, adap he curren 0x2BA1:001 (P718.01) and he sar frequency 0x2BA1:002 (P718.02) for he flying resar circui. Seing noes can be found in he "Info" column for he respecive parameer. For diagnosic purposes, he frequency deeced when he moor has been resared on he fly is displayed in 0x2BA1:008 (P718.08). Parameer Name / value range / [defaul seing] Info 0x2BA1:001 Flying resar circui: The curren se here is injeced ino he moor during he flying resar process for he idenificaion of he (P718.01) Curren (Flying resar: Curren) roaing fiel frequency [30] % 100 % Moor raed curren 0x6075 (P323.00) Reducing he curren causes a reducion of he moor orque during he flying resar process. A shor-ime saring acion or reversing of he moor is prevened wih low flying resar currens. If he curren is se oo low, he roaing field frequency canno be idenified correcly. If he curren is increased, his improves he robusness of he flying resar circui. 0x2BA1:002 Flying resar circui: The frequency se here defines he saring poin for he flying resar process. (P718.02) Sar frequency (Flying resar: Sar frequency) The search sars in posiive direcion [20.0] Hz The defaul seing is adjused o sandard asynchronous moors. In case of sysems wih a known search speed (e.g. orque-conrolled drive sysems ha are o synchronise o a defined speed), he sar frequency can be adaped for reducing he flying resar ime. 0x2BA1:008 Flying resar circui: Display of he found frequency a which he moor has been successfully resared on he fly. (P718.08) Flying resar frequency (Flying resar: Fl.res.frequency) Read only: x.x Hz 100

101 10.13 TIMEOUT FAULT REACTION If an error occurs ha does no immediaely cause a swich-off, he "Faul reacion acive" device saus becomes iniially acive. The moor is brough o a sandsill wih quick sop ramp. The change o he device saus "Faul" is only made afer he quick sop (moor a sandsill has been execued or afer an adjusable imeou ime has expired. Deails In he device saus "Faul reacion acive" only he parameers of he variable speed drive can be changed ha do no require a variable speed drive disable. a holding brake in brake mode 0x2820:001 (P712.01) = "Auomaically (via device sae)[0]" is riggered for closing. he moor conrol coninues o be operable. Power on No ready o swich on Faul reac on ac ve Swich on disabled Faul Ready o swich on Quick sop ac ve Swiched on Opera on enabled 1 From all saes 2 Power secion inhibied (pulse inhibi) 3 Power secion enabled Diagnosic parameers: 0x282A:005 (P126.05) displays he curren device saus of he variable speed drive. Parameer Name / value range / [defaul seing] Info 0x2826 Time-ou for error response This imer is sared when a change-over o he "Faul reacion acive" device saus akes place. If he moor is [6.0] s sill roaing afer he ime-ou ime has elapsed, a change-over o he "Faul" device saus akes place. In case of a serious error, an immediae change-over o he "Faul" device saus akes place. CAUTION! Changing his parameer may cause a longer rampime in he even of an error. This mus be considered when changing his parameer AUTOMATIC RESTART Configuraion of he resar behaviour afer a faul. i The seings have no impac on errors and warnings of he variable speed drive. Parameer Name / value range / [defaul seing] Info 0x2839:002 Faul configuraion: Resar delay If a faul occurs, a resar is possible a he earlies afer he ime se here has elapsed. (P760.02) (Faul config.: Resar delay) [3.0] s 0x2839:003 Faul configuraion: Number of resar aemps Number of resar aemps afer a faul. (P760.03) (Faul config.: Resar couner) 255 = unlimied number of resar aemps [5] x2839:004 Faul configuraion: Trouble couner rese ime Time of rouble-free operaion afer he expiry of which he faul couner is decreased by 1. (P760.04) (Faul config.: Tro.coun r.ime) [40.0] s 0x2839:005 Faul configuraion: Trouble couner Display of he curren faul couner conen. (P760.05) (Faul config.: Trouble couner) The couner conen is increased by 1 afer each resar aemp. Read only 101

102 10.18 FIRMWARE DOWNLOAD The device firmware is coninuously improved by he manufacurer. New firmware versions conain error correcions, funcion exensions and simplify he handling FIRMWARE DOWNLOAD WITH SOFTWARE VLBX SW 02 (FIRMWARE LOADER) The VLBX SW 02 is a PC sofware included in he insallaion package of he sofware VLBX SW which serves o updae he firmware of he variable speed drive. Precondiions For he firmware download, we recommend a direc USB connecion o he device. For his purpose, he USB module and a USB 2.0 cable (A plug on Micro-B plug) are required. The volage supply of he conrol elecronics also akes place via he USB connecion. The conrol elecronics of he variable speed drive mus be supplied wih volage via he USB connecion. Volage supply and communicaion mus no be inerruped during he firmware download. 102

103 11 SEQUENCER The "sequencer" funcion serves o ransfer a programmed sequence of sepoins o he moor conrol. The swich-over o he nex sepoin can be made ime-conrolled or even-conrolled. Opionally he "sequencer" funcion can also rigger he digial and analog oupus. i The sequencer only generaes sepoins. However, he sequencer does no conrol he moor operaion (does no oupu any sar and sop commands). Basics: Sequences, seps and segmens As a oal, 8 sequences can be configured (wih he numbers 1 o 8). Each sequence consiss of 16 configurable seps. Each sep of a sequence can call a "segmen". A segmen conains, among oher hings prese sepoins (speed sepoin, PID conrol value, orque sepoin), a combined acceleraion/deceleraion for he speed sepoin and opionally a configuraion for he digial and analog oupus. 8 differen segmens and one end segmen can be configured. Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called from one sep. This serves o implemen nesed sequences or summarise several sequences o one sequence. Sequence 1 Sequence 2 Sequence 1 Sequence 2 1 Segmen 1 1 Segmen 1 1 Sequence 2 1 Segmen 1 2 Segmen 2 2 Segmen 6 2 Sequence 3 2 Segmen 2 3 Segmen 3 3 Segmen 7 3 Segmen 7 3 Segmen 3 4 Segmen 2 4 Segmen 8 4 Segmen 8 Sequence 3 End segmen No Number of cycles passed hrough? Yes End segmen 1 2 Segmen 4 Sequence 6 1 Sequence 6 Segmen 5 End segmen 3 Segmen 4 2 Segmen 7 4 Segmen 3 3 Segmen 8 5 Segmen 1 1 Simple sequence wih four seps. 2 Simple sequence wih four seps ha are passed hrough several imes (number of cycles > 1). For each sequence, he number of cycles can be se individually. 3 Nesed sequence: Oher (sub) sequences are called by one (main) sequence. Commissioning For commissioning he sequencer, we recommend he following proceeding: 1. Configure segmens (including end segmen). Deails: See chaper "Segmen configuraion". 2. Configure sequences: a) Assign he segmens o he single seps of a sequence. b) Se he number of cycles for he respecive sequence. Deails: See chaper "Sequence configuraion". 3. Make he basic seing of he sequencer: a) Se he desired operaing mode (ime and/or sep operaion) b) Opionally: Adap end of sequence mode and sar of sequence mode. Deails: See chaper "Sequencer basic seings". 4. Configure he conrol of he sequencer: a) Assign he funcions for selecing a sequence o suiable riggers (e. g. digial inpus). b) Assign he funcions for conrolling he sequencer (sar, sop, cancel,...) o suiable riggers. Deails: See chaper "Sequencer conrol funcion". Conrol The funcions lised in he following able serve o conrol he sequencer. For deails, see chaper "Sequencer conrol funcion ". Funcion Selec sequence (bi 0)... Selec sequence (bi 3) Sar sequence Nex sequence sep Pause sequence Suspend sequence Sop sequence Abor sequence Info Bi coded selecion of he sequence o be sared. The seleced sequence is sared. The sar can ake place edge or saus-conrolled depending on he configuraion. Immediae jump o he nex sep irrespecive of he ime se for he segmen. The sequencer sops in he curren sep. The expiraion for he ime se for he segmen is sopped. The sequencer sepoin remains acive. There is a emporal reurn o he normal sepoin conrol. The sequence is hen coninued a he poin where i was suspended. Direc jump o he end segmen. The furher execuion depends on he seleced end of sequence mode. Immediae reurn o he normal sepoin conrol. The end segmen is no execued anymore. 103

104 Diagnosics For diagnosing he sequencer, he diagnosic parameers lised in chaper "Sequencer diagnosic" are available. Inernal saus signals The sequencer provides differen inernal saus signals (see he following able). These saus signals can be assigned o he relay, he digial oupus or he saus word. See chaper "Configuraion of digial oupus". Inernal saus signal "Sequencer conrolled [100]" "Sequence acive [101]" "Sequence suspended [102]" "Sequence done [103]" Info The conrol is execued via he sequencer (according o he configuraion of he digial oupus for he curren segmen). The sequence is running and is currenly no suspended. The sequence is currenly suspended. The sequence is compleed (end segmen was passed hrough) SEGMENT CONFIGURATION Each sep of a sequence can call a "segmen". A segmen conains, among oher hings prese sepoins (speed sepoin, PID conrol value, orque sepoin), a combined acceleraion/deceleraion for he speed sepoin and opionally a configuraion for he digial and analog oupus. Deails As a oal, 8 segmens and one end segmen can be configured. The seings are only effecive if a sequence is acive and he respecive segmen is execued. No all seings are relevan for all operaing modes. If, for insance, he PID conrol is no used a all, no PID sepoin needs o be se for he segmen. The following figure shows he segmen seings relevan for he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". The able below conains a shor overview of he possible seings for each segmen. 60 Hz 50 Hz Segmen 1 Segmen 2 40 Hz Frequency sepoin 30 Hz 20 Hz 10 Hz 0 Hz Segmen1 Segmen2 End segmen End segmen Seq. conrolled [100] Relay / digial oupu 10 V Seq. conrolled [10] Analog oupu 0 V Seing Info Frequency sepoin 1 Only relevan for he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". Direcion of roaion according o sign. Acceleraion/deceleraion 2 Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraio is effeced wih he same ramp. Time 3 Meaning for segmen : Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. Only relevan for Sequencer mode 0x4025 (P800.00) = "Time operaion [1]" or "Time & sep operaion [3]". 4 Meaning for end segmen: Delay ime for acivaion he oupu saes configured for he end segmen. Digial oupus 5 Opionally: Se digial oupus o a cerain level for he execuion ime of he segmen. Analog oupus 6 Opionally: Se analog oupus o an adjusable volage value for he execuion ime of he segmen PID sepoin Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed. See chaper "Configuring he process conroller". Torque sepoin Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]". See chaper "Torque conrol w/ freq. limi". In he following, all parameers relevan for he segmen configuraion are given. i If he sequencer is acive, wrie accessed o all parameers are blocked ha concern he acive segmen configuraion! 104

105 Parameer Name / value range / [defaul seing] Info 0x4026:001 Sequencer segmen 1: Frequency sepoin Frequency sepoin for he segmen. (P801.01) (Segmen 1: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x4026:002 Sequencer segmen 1: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P801.02) (Segmen 1: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effecd wih he same ramp. 0x4026:003 Sequencer segmen 1: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (Segmen 1: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time opera- ion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 0x4026:004 Sequencer segmen 1: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P801.04) (Segmen 1: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x4026:005 Sequencer segmen 1: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P801.05) (Segmen 1: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x4026:006 Sequencer segmen 1: PID sepoin PID conrol value for he segmen. (P801.06) (Segmen 1: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x4026:007 Sequencer segmen 1: Torque sepoin Torque sepoin for he segmen. (P801.07) (Segmen 1: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x4027:001 Sequencer segmen 2: Frequency sepoin Frequency sepoin for he segmen. (P802.01) (Segmen 2: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x4027:002 Sequencer segmen 2: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (Segmen 2: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ramp. 0x4027:003 Sequencer segmen 2: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P802.03) (Segmen 2: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time opera- ion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 0x4027:004 Sequencer segmen 2: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P802.04) (Segmen 2: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digia oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x4027:005 Sequencer segmen 2: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P802.05) (Segmen 2: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x4027:006 Sequencer segmen 2: PID sepoin PID conrol value for he segmen. (P802.06) (Segmen 2: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x4027:007 Sequencer segmen 2: Torque sepoin Torque sepoin for he segmen. (P802.07) (Segmen 2: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x4028:001 Sequencer segmen 3: Frequency sepoin Frequency sepoin for he segmen. (P803.01) (Segmen 3: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x4028:002 Sequencer segmen 3: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P803.02) (Segmen 3: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ram 0x4028:003 Sequencer segmen 3: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P803.03) (Segmen 3: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time operaion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 105

106 Parameer Name / value range / [defaul seing] Info 0x4028:004 Sequencer segmen 3: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P803.04) (Segmen 3: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x4028:005 Sequencer segmen 3: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P803.05) (Segmen 3: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x4028:006 Sequencer segmen 3: PID sepoin PID conrol value for he segmen. (P803.06) (Segmen 3: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x4028:007 Sequencer segmen 3: Torque sepoin Torque sepoin for he segmen. (P803.07) (Segmen 3: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x4029:001 Sequencer segmen 4: Frequency sepoin Frequency sepoin for he segmen. (P804.01) (Segmen 4: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x4029:002 Sequencer segmen 4: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P804.02) (Segmen 4: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsil o he se maximum frequency. The deceleraion is effeced wih he same ramp. 0x4029:003 Sequencer segmen 4: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P804.03) (Segmen 4: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time operaion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 0x4029:004 Sequencer segmen 4: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P804.04) (Segmen 4: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01) is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x4029:005 Sequencer segmen 4: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P804.05) (Segmen 4: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x4029:006 Sequencer segmen 4: PID sepoin PID conrol value for he segmen. (P804.06) (Segmen 4: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x4029:007 Sequencer segmen 4: Torque sepoin Torque sepoin for he segmen. (P804.07) (Segmen 4: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x402A:001 Sequencer segmen 5: Frequency sepoin Frequency sepoin for he segmen. (P805.01) (Segmen 5: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x402A:002 Sequencer segmen 5: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P805.02) (Segmen 5: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ramp. 0x402A:003 Sequencer segmen 5: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P805.03) (Segmen 5: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time operaion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 106

107 Parameer Name / value range / [defaul seing] Info 0x402A:004 Sequencer segmen 5: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P805.04) (Segmen 5: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x402A:005 Sequencer segmen 5: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P805.05) (Segmen 5: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x402A:006 Sequencer segmen 5: PID sepoin PID conrol value for he segmen. (P805.06) (Segmen 5: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x402A:007 Sequencer segmen 5: Torque sepoin Torque sepoin for he segmen. (P805.07) (Segmen 5: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x402B:001 Sequencer segmen 6: Frequency sepoin Frequency sepoin for he segmen. (P806.01) (Segmen 6: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x402B:002 Sequencer segmen 6: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P806.02) (Segmen 6: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ramp. 0x402B:003 Sequencer segmen 6: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P806.03) (Segmen 6: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time opera- ion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 0x402B:004 Sequencer segmen 6: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P806.04) (Segmen 6: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x402B:005 Sequencer segmen 6: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P806.05) (Segmen 6: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x402B:006 Sequencer segmen 6: PID sepoin PID conrol value for he segmen. (P806.06) (Segmen 6: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x402B:007 Sequencer segmen 6: Torque sepoin Torque sepoin for he segmen. (P806.07) (Segmen 6: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x402C:001 Sequencer segmen 7: Frequency sepoin Frequency sepoin for he segmen. (P807.01) (Segmen 7: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x402C:002 Sequencer segmen 7: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P807.02) (Segmen 7: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effece wih he same ram 0x402C:003 Sequencer segmen 7: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P807.03) (Segmen 7: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time operaion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing 0.0", he segmen will be skipped. 107

108 Parameer Name / value range / [defaul seing] Info 0x402C:004 Sequencer segmen 7: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P807.04) (Segmen 7: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x402C:005 Sequencer segmen 7: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P807.05) (Segmen 7: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x402C:006 Sequencer segmen 7: PID sepoin PID conrol value for he segmen. (P807.06) (Segmen 7: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x402C:007 Sequencer segmen 7: Torque sepoin Torque sepoin for he segmen. (P807.07) (Segmen 7: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x402D:001 Sequencer segmen 8: Frequency sepoin Frequency sepoin for he segmen. (P808.01) (Segmen 8: Frequency sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [0.0] Hz Direcion of roaion according o sign. 0x402D:002 Sequencer segmen 8: Acceleraion/deceleraion Acceleraion/deceleraion for he segmen. (P808.02) (Segmen 8: Accel./decel.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" [5.0] s The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ramp. 0x402D:003 Sequencer segmen 8: Time Runime for he segmen afer he expiry of which i is swiched over o he nex sep of he sequence. (P808.03) (Segmen 8: Time) Only relevan for Sequencer mode 0x4025 (P800.00) = "Time opera- ion [1]" or "Time & sep operaion [3]" [0.0] s Wih he seing "0.0", he segmen will be skipped. 0x402D:004 Sequencer segmen 8: Digial oupus Opionally: Se digial oupus o he level se here for he execuion ime of he segmen. (P808.04) (Segmen 8: Digial oup.) Noe! 0... [0] In order ha he conrol of a digial oupu is execued by he sequencer, he following assignmen mus be made for he respecive digial oupu: Relay: 0x2634:001 (P420.01) = "Sequencer conrolled [100]" Digial oupu 1: 0x2634:002 (P420.02) = "Sequencer conrolled [100]" Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x402D:005 Sequencer segmen 8: Analog oupus Opionally: Se analog oupu o he volage value se here for he execuion ime of he segmen. (P808.05) (Segmen 8: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x402D:006 Sequencer segmen 8: PID sepoin PID conrol value for he segmen. (P808.06) (Segmen 8: PID sep.) Only relevan if he PID conrol in 0x4020:001 (P600.01) is acivaed [0.00] PID uni 0x402D:007 Sequencer segmen 8: Torque sepoin Torque sepoin for he segmen. (P808.07) (Segmen 8: Torque sep.) Only relevan for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" [100.0] % 0x402E:001 End segmen: Frequency sepoin Frequency sepoin afe he sequence has been compleed, i. e., afer he seps configured for he sequence (P822.01) (End segmen: Frequency sep.) have been passed hrough wih he se numbers of cycles [0.0] Hz Only relevan for he operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" and if end of sequence mode 0x402F (P824.00) = "Keep running [0]". Direcion of roaion according o sign. 0x402E:002 End segmen: Acceleraion/deceleraion If end of sequence mode = "coninuous operaion" (defaul seing): Acceleraion/deceleraion for reaching he (P822.02) (End segmen: Accel./decel.) frequency sepoin se for he end segmen afer he sequence has been processed [5.0] s If end of sequence mode = "Sop" or "Sop and abor": Deceleraion for reaching sandsill afer he sequence has been processed. Only relevan for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]". The se ime refers o he acceleraion from sandsill o he se maximum frequency. The deceleraion is effeced wih he same ramp. 108

109 Parameer Name / value range / [defaul seing] Info 0x402E:003 End segmen: Time Delay ime for acivaing he oupu saes configured for he end segmen. (P822.03) (End segmen: Time) This parameer has a differen meaning han he ime seing for he segmens ! [0.0] s The se deceleraion ime sars when he end segmen is sared o be processed. Afer he deceleraion ime has elapsed: The digial oupu is se o he level se in 0x402E:004 (P822.04) (if configured accordingly). The analog oupu is se o he volage value se in 0x402E:005 (P822.05) (if configured accordingly). 0x402E:004 End segmen: Digial oupus Opionally: Se digial oupus o he levels se here afer he ime se for he end segmen. (P822.04) (End segmen: Digial oup.) 0... [0] Bi 0 Relay 0 = X9/NO-COM open and NC-COM closed. 1 = X9/NO-COM closed and NC-COM open. An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. Bi 1 Digial oupu 1 0 = se digial oupu 1 o LOW level. 1 = se digial oupu 1 o HIGH level. An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. 0x402E:005 ) End segmen: Analog oupus Opionally: Se analog oupu o he volage value se here afer he ime se for he end segmen. (P (End segmen: Analog oup.) Noe! [0.00] VDC In order ha he conrol of he analog oupu is execued by he sequencer, he following assignmen mus be made for he analog oupu: Analog oupu 1: 0x2639:002 (P440.02) = "Sequencer conrolled [10]" 0x402E:006 End segmen: PID sepoin PID conrol value afer he sequence has been compleed, i. e., afer he seps configured for he sequence (P822.06) (End segmen: PID sep.) have been passed hrough wih he se numbers of cycles [0.00] PID uni Only relevan if PID conrol is acivaed in 0x4020:001 (P600.01) and end of sequence mode 0x402F (P824.00) = "Keep running [0]". 0x402E:007 End segmen: Torque sepoin Torque sepoin afer he sequence has been compleed, i. e., afer he seps configured for he sequence have (P822.07) (End segmen: Torque sep.) been passed hrough wih he se numbers of cycles [100.0] % Only relevan for he operaing mode 0x6060 (P301.00) = "MS: Torqu mode [-1]" and if end of sequence mode 0x402F (P824.00) = "Keep running [0]". 109

110 11.2 SEQUENCE CONFIGURATION As a oal, 8 sequences can be configured (wih he numbers 1 o 8). Each sequence consiss of 16 configurable seps. Each sep of a sequence can call a segmen or a complee sequence (wih a higher number). Deails The following example illusraes he configuraion based on a nesed sequence: The sequence 1 is he main sequence which calls furher (sub) sequences. The main sequence is passed hrough four imes. Aferwards in he prese "coninuous operaion" end of sequence mode, he sepoin se for he end segmen is coninuously ransmied o he moor conrol unil he sequence is abored. Sequence 1 1 Sequence 2 2 Sequence 3 Sequence 2 1 Segmen 1 2 Segmen 2 3 Segmen 7 3 Segmen 3 4 Segmen 8 Sequence 3 No Pass hrough 4 cycles? Yes 1 2 Segmen 4 Sequence 6 Sequence 6 1 Segmen 5 End segmen 3 Segmen 4 2 Segmen 7 4 Segmen 3 3 Segmen 8 5 Segmen 1 Resuling segmen order End segmen 4 cycles Required parameer seing: Sequence 1 Sequence 2 Sep 1 0x4030:001 (P830.01) = "Sequence 2 [-2]" 0x4032:001 (P835.01) = "Segmen 1 [1]" Sep 2 0x4030:002 (P830.02) = "Sequence 3 [-3]" 0x4032:002 (P835.02) = "Segmen 2 [2]" Sep 3 0x4030:003 (P830.03) = "Segmen 7 [7]" 0x4032:003 (P835.03) = "Segmen 3 [3]" Sep 4 0x4030:004 (P830.04) = "Segmen 8 [8]" 0x4032:004 (P835.04) = "Skip sep [0]" Sep 5 0x4030:005 (P830.05) = "Skip sep [0]"... Sep Sep 16 0x4030:016 (P830.16) = "Skip sep [0]" 0x4032:016 (P835.16) = "Skip sep [0]" Number of cycles 0x4031 (P831.00) = 4 0x4033 (P836.00) = 1 Sequence 3 Sequence 6 Sep 1 0x4034:001 (P840.01) = "Segmen 4 [4]" 0x403A:001 (P855.01) = "Segmen 5 [5]" Sep 2 0x4034:002 (P840.02) = "Sequence 6 [-6]" 0x403A:002 (P855.02) = "Segmen 7 [7]" Sep 3 0x4034:003 (P840.03) = "Segmen 4 [4]" 0x403A:003 (P855.03) = "Segmen 8 [8]" Sep 4 0x4034:004 (P840.04) = "Segmen 3 [3]" 0x403A:004 (P855.04) = "Skip sep [0]" Sep 5 0x4034:005 (P840.05) = "Segmen 1 [1]" Sep 6 0x4034:006 (P840.06) = "Skip sep [0]"... Sep Sep 16 0x4034:016 (P840.16) = "Skip sep [0]" 0x403A:016 (P855.16) = "Skip sep [0]" Number of cycles 0x4035 (P841.00) = 1 0x403B (P856.00) = 1 110

111 In he following, all parameers relevan for he sequence configuraion are given. i If he sequencer is acive, wrie accessed o all parameers are blocked ha concern he acive sequence configuraion! Parameer Name / value range / [defaul seing] Info 0x4030: Sequence 1: Sep 1... Sep 16 Configuraion of he seps for sequence 1. 0x4030:016 (Sequence 1: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configue a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. -6 Sequence 6-5 Sequence 5-4 Sequence 4-3 Sequence 3-2 Sequence 2 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x4031 Number of cycles sequence 1 Definiion of how ofen he sequence 1 is o be passed hrough. (P831.00) (Cycl. sequence 1) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 0x4032: Sequence 2: Sep 1... Sep 16 Configuraion of he seps for sequence 2. 0x4032:016 (Sequence 2: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. -6 Sequence 6-5 Sequence 5-4 Sequence 4-3 Sequence 3 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x4033 Number of cycles sequence 2 Definiion of how ofen he sequence 2 is o be passed hrough. (P836.00) (Cycl. sequence 2) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 0x4034: Sequence 3: Sep 1... Sep 16 Configuraion of he seps for sequence 3. 0x4034:016 (Sequence 3: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. -6 Sequence 6-5 Sequence 5-4 Sequence 4 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x4035 Number of cycles sequence 3 Definiion of how ofen he sequence 3 is o be passed hrough. (P841.00) (Cycl. sequence 3) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 111

112 Parameer Name / value range / [defaul seing] Info 0x4036: Sequence 4: Sep 1... Sep 16 Configuraion of he seps for sequence 4. 0x4036:016 (Sequence 4: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. -6 Sequence 6-5 Sequence 5 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x4037 Number of cycles sequence 4 Definiion of how ofen he sequence 4 is o be passed hrough. (P846.00) (Cycl. sequence 4) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 0x4038: Sequence 5: Sep 1... Sep 16 Configuraion of he seps for sequence 5. 0x4038:016 (Sequence 5: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. -6 Sequence 6 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x4039 Number of cycles sequence 5 Definiion of how ofen he sequence 5 is o be passed hrough. (P851.00) (Cycl. sequence 5) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 0x403A: Sequence 6: Sep 1... Sep 16 Configuraion of he seps for sequence 6. 0x403A:016 (Sequence 6: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. -7 Sequence 7 Wih he seing "0", he respecive sep is skipped. 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x403B Number of cycles sequence 6 Definiion of how ofen he sequence 6 is o be passed hrough. (P856.00) (Cycl. sequence 6) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 0x403C: Sequence 7: Sep 1... Sep 16 Configuraion of he seps for sequence 7. 0x403C:016 (Sequence 7: Sep 1... Sep 16) Alernaively o calling a single segmen, a complee sequence (wih a higher number) can also be called (P ) -8 Sequence 8 from one sep. This, for insance, serves o configure a main sequence from which several subsequences are called successively. 0 Skip sep Wih he seing "0", he respecive sep is skipped. 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x403D Number of cycles sequence 7 Definiion of how ofen he sequence 7 is o be passed hrough. (P861.00) (Cycl. sequence 7) 1 = one pass, 2 = wo passes, [1] = infinie number of cycles. 112

113 Parameer Name / value range / [defaul seing] Info 0x403E: Sequence 8: Sep 1... Sep 16 Configuraion of he seps for sequence 8. 0x403E:016 (Sequence 8: Sep 1... Sep 16) Wih he seing "0", he respecive sep is skipped. (P ) 0 Skip sep 1 Segmen 1 2 Segmen 2 3 Segmen 3 4 Segmen 4 5 Segmen 5 6 Segmen 6 7 Segmen 7 8 Segmen 8 0x403F Number of cycles sequence 8 Definiion of how ofen he sequence 8 is o be passed hrough. (P866.00) (Cycl. sequence 8) = infinie number of cycles [1] SEQUENCER BASIC SETTINGS In he preseing, he sequencer is disabled. In order o enable he sequencer, he desired sequencer mode (ime and/or sep operaion) mus be se. Moreover, differen end of sequence modes and sar of sequences modes are available. Deails Sequencer mode 0x4025 (P800.00) The sequencer can be operaed in ime and/or sep operaion. The following diagram demonsraes he differen sequencer modes: Configured sequence for con nuous opera on: Segmen 1 Segmen 2 Segmen 3 End segmen Inpu signals Segmen1 Segmen2 Segmen3 Trigger Func on Digial inpu 1 [11] Run Digial inpu 2 [12] Sar sequence Digial inpu 3 [13] Nex sequence sep 0x4025 Sequencer mode = Time opera on [1] Sep opera on [2] Time & sep opera on [3] Segmen 1 Segmen 1 Segmen 1 Segmen 2 Segmen 2 Segmen 3 Segmen 2 Segmen 3 Segmen 3 End segmen End segmen End segmen End of sequence mode 0x402F (P824.00) The end of sequence mode defines he acion afer he end of he sequence. In he defaul seing "Keep running [0]", he sepoin se for he end segmen is coninuously ransmied o he moor conrol unil he sequence is abored. The following diagram demonsraes he differen end of sequence modes: Inpu signals Trigger Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Func on Run Sar sequence Abor sequence 0x402F End of sequence mode = Con nuous opera on [0] Sop [1] Sop and abor [2] Abor [3] Sequence ac ve Segmen 1 Sequence ac ve Segmen 1 Sequence ac ve Segmen 1 Sequence ac ve Segmen 1 Segmen 2 Segmen 3 Segmen 2 Segmen 2 Segmen 3 Segmen 3 Segmen 2 Segmen 3 End segmen Sop Normal sepoin conrol Sop Normal sepoin conrol no sop Normal sepoin conrol no sop Normal sepoin conrol 113

114 Sar of sequence mode 0x4040 (P820.00) The sar of sequence mode defines he acion afer he moor is sopped and resared or afer he moor has been resared afer an error occurred. In he defaul seing "Resar sequencer [0]", he currenly seleced sequence is resared. The following diagram demonsraes he differen sar of sequence modes: Configured sequence for con nuous opera on: Segmen 1 Segmen 2 Segmen 3 End segmen Inpu signals Segmen1 Segmen2 Segmen3 Trigger Func on Digial inpu 1 [11] Run Digial inpu 2 [12] Sar sequence Digial inpu 3 [13] Abor sequence 0x4040 Sar of sequence mode = Resar sequencer [0] Resar curren segmen [1] Con nue curren segmen [2] Sar nex segmen [3] No ac on [4] Segmen 1 Segmen 1 Segmen 1 Segmen 1 Segmen 1 Segmen 2 Segmen 2 Segmen 2 Segmen 2 Segmen 1 Segmen 2 Segmen 2 Segmen 3 Segmen 2 Segmen 3 Segmen 3 Segmen 2 Segmen 3 End segmen End segmen End segmen Segmen 3 End segmen Parameer Name / value range / [defaul seing] Info 0x4025 Sequencer mode Selecion of he sequencer mode. (P800.00) (Sequencer mode) 0 Disabled 1 Time operaion The swich-over o he nex sep of he sequence is made afer he ime se for he curren segmen has elapsed. 2 Sep operaion The swich-over o he nex sep of he sequence is made via he rigger assigned in 0x2631:032 (P400.32) o he "Nex sequence sep" funcion. 3 Time & sep operaion The swich-over o he nex sep of he sequence is made via he rigger assigned in 0x2631:032 (P400.32) o he "Nex sequence sep" funcion bu no laer han afer he ime se for he curren segmen has elapsed. 0x402F End of sequence mode Selecion of he acion afer he sequence has been compleed, i. e., afer he seps configured for he sequence (P824.00) (End of seq. mode) have been passed hrough wih he se numbers of cycles. 0 Keep running The sepoin se for he end segmen is coninuously ransmied o he moor conrol unil he sequence is abored. 1 Sop The moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). The sepoin is coninued o be conrolled by he sequencer. In order o reurn o he normal sepoin conrol, he sequence mus be abored. Noe! Afer reurning o he normal sepoin conrol, a sar command is required o resar he moor. 2 Sop and abor The moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). Afer sandsil is reached, i is auomaically reurned o he normal sepoin conrol. Noe! Afer reurning o he normal sepoin conrol, a sar command is required o resar he moor. 3 Abor Reurn o he normal sepoin conrol wihou sopping he moor. 0x4040 Sar of sequence mode Selecion of he acion afer he moor has been sopped and resared or afer he moor has been resared (P820.00) (SarOfSeq. mode) afer an error occurred. 0 Resar sequencer The currenly seleced sequence is resared. 1 Resar curren segmen The curren segmen of he seleced sequence is resared. 2 Coninue curren segmen The curren segmen of he seleced sequence is coninued (jus like afer a break). 3 Sar nex segmen The nex segmen of he seleced sequence is sared. 4 No acion For debugging purposes: The sequence is coninued o be processed (including oupu saes) even if he moor is sopped. 114

115 12 FLEXIBLE I/O CONFIGURATION Use parameer 0x2631 (P400xx) o individually adap he variable speed drive conrol o he respecive applicaion. This is basically effeced by assigning digial signal sources ("riggers") o funcion of he variable speed drive. NOTICE A digial signal source can be assigned o several funcions. Possible consequence: unforeseeable behaviour of he drive in case of incorrec assignmen. Carry ou assignmen of a digial signal source o several funcions wih greaer care. Deails Each subcode of 0x2631 (P400) is permanenly assigned o a specific funcion. Funcions are for example "Enable inverer", "Acivae quick sop" or "Sar forward (CW)". For a funcion, exacly one (digial) rigger can be se: Trigger Digial inpu 1 Func on Run Possible riggers o be seleced are for example he digial inpu and inernal saus signals of he variable speed drive. A lis of all riggers available can be found in he descripion for he parameer 0x2631:001 (P400.01). If he rigger condiion is me, he corresponding funcion is execued. More deails wih regard o he respecive rigger condiions can be gahered from he funcional descripion in he following subchapers. Example: changing he funcion assignmen of a digial inpu Task for his example: 1. The prese assignmen of he digial inpu 3 for "Reverse roaional direcion" funcion is o be cancelled. 2. Insead, he digial inpu 3 is o be assigned o he "Acivae DC braking" funcion. For his purpose, he following wo seings are required: Defaul: Func on 0x2631:013 = Trigger Digial inpu 3 [13] Func on Inver roa on New: 1. 0x2631:013 = No conneced [0] Inver roa on 2. 0x2631:005 = Digial inpu 3 [13] Ac vae DC braking 12.1 CONTROL SOURCE CHANGE-OVER The erm "conrol sources" in his connecion refers o he digial signal sources from which he variable speed drive receives is sar, sop, and reversal commands. Possible conrol sources are: Digial inpus Keypad Deails Firs, selec in 0x2824 (P200.00) wheher he sar of he moor is o be configured flexibly (defaul seing) or exclusively via he keypad. See chaper "Conrol source selecion". If "Flexible I/O configuraion" is se, a change-over from one conrol source o anoher can be effeced during operaion via he funcions lised in he following able. The variable speed drive no only suppors such a change-over via is digial inpus, bu also as a funcion of inernal variable speed drive saes. Acivae keypad conrol 0x2631:012 (P400.12) FALSE / No conneced TRUE Acive conrol source Flexible I/O configuraion (defaul seing) The moor is conrolled via he digial inpus. For preconfigured assignmen of he digial inpus, see chaper "Funcion assignmen of he inpus and oupus". For descripion of he basic funcions for conrolling he moor, see chaper "Sar / sop moor". Keypad Saring he moor is only possible via he keypad key. Excepion: Jog operaion; see chaper "Sar / sop moor". Example 1: Change-over from erminal conrol o keypad conrol. 115

116 i The "Enable inverer" 0x2631:001 (P400.01) funcion mus be se o TRUE o sar he moor. Eiher via digial inpu or by defaul seing "Consan TRUE [1]". If he funcion is se o FALSE, he variable speed drive is disabled. The moor becomes orqueless (coass). In case of an acivaed keypad, he "Run" 0x2631:002(P400.02) funcion mus be addiionally se o TRUE o sar he moor. Eiher via digial inpu or by he "Consan TRUE [1]" seing. Noes: In case of an acivaed keypad conrol, he following funcions are sill acive: 0x2631:001 (P400.01): Enable inverer 0x2631:002 (P400.02): Run 0x2631:003 (P400.03): Acivae quick sop 0x2631:004 (P400.04): Rese faul 0x2631:005 (P400.05): Acivae DC braking 0x2631:010 (P400.10): Jog foward (CW) 0x2631:011 (P400.11): Jog reverse (CCW) 0x2631:012 (P400.12): Acivae keypad conrol Diagnosic parameers: 0x282A:001 (P126.01): Cause of disable 0x282A:002 (P126.02): Cause of quick sop 0x282A:003 (P126.03): Cause of sop 0x282B:001 (P125.01): Acive conrol source For descripion of he basic funcions for conrolling he moor, see chaper "Sar / sop moor". Parameer Name / value range / [defaul seing] Info 0x2631:012 Funcion lis: Acivae keypad conrol Assignmen of a rigger for he "Acivae keypad conrol" funcion. (P400.12) (Funcion lis: Keypad conrol) Trigger = TRUE: acivae keypad as conrol source. For furher possible seings, see parameer Trigger = FALSE: no acion/ deacivae keypad as conrol source again. 0x2631:001 (P400.01). 0 No conneced Parameer Name / value range / [defaul seing] Info 0x2824 Conrol selecion Selecion of he ype of variable speed drive conrol. (P200.00) (Conrol selec.) 0 Flexible I/O configuraion This selecion enables a flexible assignmen of he sar, sop, and roaing direcion commands wih digial signal sources. Digial signal sources can be digial inpus and keypad. The I/O configuraion is made via he parameers 0x2631:xx (P400.xx). 1 Keypad This selecion enables he moor o be sared exclusively via he sar key of he keypad. Oher signal sources for saring he moor are ignored. Sar moor Sop moor Noe! The funcions "Enable inverer" 0x2631:001 (P400.01) and "Run" 0x2631:002 (P400.02) mus be se o TRUE o sar he moor. If jog operaion is acive he moor canno be sopped via he keypad key. 116

117 EXAMPLE 1: CHANGE-OVER FROM TERMINAL CONTROL TO KEYPAD CONTROL The conrol is execued primarily via he I/O erminals: Swich S1 serves o sar and sop he moor. Swich S2 serves o opionally change over o local keypad conrol. In case of acivaed keypad conrol, he moor can only be sared via he keypad key. However, he condiion is ha swich S1 is closed. If swich S1 is opened again or he keypad key is pressed, he moor is sopped (irrespedcive of he acive conrol source). Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Acivae keypad conrol V R1 1k...10k S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:012 (P400.12) Acivae keypad conrol Digial inpu 2 [12] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Keypad keys Oupu signals Saus signals Running [50] Sop ac ve [53] Local conrol ac ve [104] Remoe conrol ac ve [105] Enable inverer Run Ac vae keypad conrol Run Sop 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 When changing over o anoher conrol source, he moor is firs sopped wih he sop mehod se in 0x2838:003 (P203.03). 2 The moor will also be sopped if he "Run" funcion is deacivaed or keypad key is pressed (irrespecive of he acive conrol he source). 3 Afer sopping wih he keypad key and before a renewed sar command from anoher conrol source, he key on he keypad mus be pressed o cancel he keypad sop again ("KSTOP"). 117

118 12.2 START / STOP MOTOR Configuraion of he riggers for he basic funcions for conrolling he moor. Deails The following able conains a shor overview of he basic funcions. For more deails see he following parameer descripions. Funcion Info Enable inverer Enable/disable operaion. 0x2631:001 (P The funcion mus be se o TRUE o sar he moor. Eiher via digial inpu or by defaul seing "Consan TRUE [1]". If he funcion is se o FALSE, he variable speed drive is disabled. The moor becomes orqueless (coass). See Example 4: Enable inverer. Run TRUE: Le moor roae forward (CW). 0x2631:002 (P400.02) FALSE: Sop moor. See Example 1: Sar/sop (1 signal) and reversal. Acivae quick sop Bring moor o a sandsill in bes ime 0x2631:003 (P400.03) See Example 2: Quick sop. Jog foward (CW) Jog operaion: Le he moor roae in a saus-conrolled way wih sepoin prese. 0x2631:010 (P400.10) Jog reverse (CCW) CAUTION! 0x2631:011 (P400.11) The jog operaion has a higher prioriy han he "Run" funcion all oher sar commands and he keypad key. If jog operaion is acive, he moor canno be sopped wih he previously menioned funcions! However, jog operaion can be inerruped by he "Quick sop" funcion. Jog operaion can always be acivaed, even in case of keypad conrol. See Example 3: Jog forward/jog reverse. Reverse roaional direcion Inver frequency sepoin. 0x2631:013 (P400.13) Funcion can be used in combinaion wih all sar commands. See Example 1: Sar/sop (1 signal) and reversal. Assignmen guidelines The error message "Trigger/funcion conneced incorrecly" (error code x6280) is oupu if one of he following assignmen guidelines is no observed: If he "flexible I/O configuraion" is acive as conrol source, he "Enable inverer" funcion or he "Run" funcion mus be conneced o a digial inpu in order ha he moor can be sopped again any ime! In case of keypad conrol, he wo funcions "Enable inverer" and "Run" can also be se o "Consan TRUE [1]" o sar he moor. 118

119 Parameer Name / value range / [defaul seing] Info 0x2631:001 Funcion lis: Enable inverer Assignmen of a rigger for he "Enable inverer" funcion. (P400.01) (Funcion lis: Enable inverer) Trigger = TRUE: The inverer is enabled (unless here is anoher cause for inverer disable). Seing can only be changed if he variable speed drive Trigger = FALSE: The variable speed drive is disabled. is inhibied. Noes: This funcion mus be se o TRUE o sar he moor. Eiher via an assigned digial inpu or by defaul seing "Consan TRUE [1]". Changing o he inhibied sae causes an immediae sop of he moor, regardless of he sop mehod se in 0x2838:003 (P203.03). The moor becomes orqueless and coass down as a funcion of he mass ineria of he machine. The cause(s) ha are acive for he disabled sae are shown in 0x282A:001 (P126.01). 0 No conneced No rigger assigned (rigger is consanly FALSE). 1 Consan TRUE Trigger is consanly TRUE. 11 Digial inpu 1 Sae of X3/DI1, aking an inversion se in 0x2632:001 (P411.01) ino consideraion. 12 Digial inpu 2 Sae of X3/DI2, aking an inversion se in 0x2632:002 (P411.02) ino consideraion. 13 Digial inpu 3 Sae of X3/DI3, aking an inversion se in 0x2632:003 (P411.03) ino consideraion. 14 Digial inpu 4 Sae of X3/DI4, aking an inversion se in 0x2632:004 (P411.04) ino consideraion. 15 Digial inpu 5 Sae of X3/DI5, aking an inversion se in 0x2632:005 (P411.05) ino consideraion. 50 Running TRUE if inverer and sar are enabled and oupu frequency > 0.2 Hz. Oherwise FALSE. 51 Ready for operaion TRUE if variable speed drive is ready for operaiom (no error acive and DC-bus volage ok). Oherwise FALSE. 53 Sop acive TRUE if variable speed drive is enabled and moor is no sared and oupu frequency = Quick sop acive TRUE if quick sop is acive. Oherwise FALSE. 58 Device warning acive TRUE if warning is acive. Oherwise FALSE. A warning has no impac on he operaing saus of he drive. A warning is rese auomaically if he cause has been eliminaed. 59 Device faul acive TRUE if a faul is acive. Oherwise FALSE. In he even of a faul, he moor is brough o a sandsill wih he quick sop ramp. The variable speed drive is hen disabled. Excepion: In case of a serious faul, he variable speed drive is disable immediaely. The moor becomes orqueless (coass). The error sae will be lef auomaicall if he error condiion is no acive anymore. The resar behaviour afer rouble can be configured See chaper "Auomaic resar". 60 Heasink emperaure warning acive TRUE if curren heasink emperaure > warning hreshold for empera- ure monioring. Oherwise FALSE. Display of he curren heasink emperaure in 0x2D84:001 (P117.01). Seing of he warning hreshold in 0x2D84: Roaional direcion reversed TRUE if oupu frequency is negaive. Oherwise FALSE. 70 Frequency hreshold exceeded TRUE if curren oupu frequency > frequency hreshold. Oherwise FALSE. Display of he curren oupu frequency in 0x2DDD (P100.00). Seing Frequency hreshold in 0x4005 (P412.00). See "Frequency hreshold for "Frequency hreshold exceeded" rigger" 71 Acual speed = 0 TRUE if curren oupu frequency = 0 Hz (± 0.01 Hz), irrespecive of he operaing mode. Oherwise FALSE. Display of he curren oupu frequency in 0x2DDD (P100.00). 78 Curren limi reached TRUE if curren moor curren maximum curren. Oherwise FALSE. Display of he presen moor curren in 0x2D88 (P104.00). Seing for he maximum curren in 0x6073 (P324.00). 79 Torque limi reached TRUE if orque limi has been reached or exceeded. Oherwise FALSE. Seing "Posiive orque limi" in 0x60E0. Seing "Negaive orque limi" in 0x60E1. 81 Error of analog inpu 1 acive TRUE if he monioring of he inpu signal a he analog inpu 1 has responded. Oherwise FALSE. This rigger is se as a funcion of he following seings: Monioring hreshold 0x2636:008 (P430.08) Monioring condiion 0x2636:009 (P430.09) The seing of he Error response in 0x2636:010 (P430.10) has no effec on his rigger. See chaper "Analog inpu 1". 82 Error of analog inpu 2 acive TRUE if he monioring of he inpu signal a he analog inpu 2 has responded. Oherwise FALSE. This rigger is se as a funcion of he following seings: Monioring hreshold 0x2637:008 (P431.08) Monioring condiion 0x2637:009 (P431.09) The seing of he Error response in 0x2637:010 (P431.10) has no effec on his rigger. See chaper "Analog inpu 2". 83 Load loss deeced TRUE if acual moor curren < hreshold for load loss deecion afer delay ime of he load loss deecion has elapsed. Oherwise FALSE. Display of he presen moor curren in 0x6078 (P103.00). Seing Threshold in 0x4006:001 (P710.01). Seing Deceleraioning 0x4006:002 (P710.02). Load loss deecion 102 Sequence suspended Saus signal of he "sequencer" funcion: TRUE if he sequence is currenly suspended. See chaper "Sequencer". 103 Sequence done Saus signal of he "sequencer" funcion: TRUE if he sequence is compleed (final segmen has been passed hrough). See chaper "Sequencer". 104 Local conrol acive TRUE if local keypad conrol ("LOC") acive. Oherwise FALSE. 105 Remoe conrol aciv TRUE if remoe conrol ("REM") via erminals, ec. acive. Oherwise FALSE. 106 Manual sepoin selecion acive TRUE if manual sepoin selecion ("MAN") via keypad acive. Oherwise FALSE. Selecion of he rigger for he "Acivae keypad sepoin" funcion in 0x2631:016 (P400.16). 107 Auomaic sepoin selecion acive TRUE if auomaic sepoin selecion ("AUTO") via erminals, ec. acive. Oherwise FALSE. 119

120 Parameer Name / value range / [defaul seing] Info 0x2631:002 Funcion lis: Run Assignmen of a rigger for he "Run" funcion. (P400.02) (Funcion lis: Run) Seing can only be changed if he variable speed drive Funcion 1: Sar / sop moor (defaul seing) is inhibied. Funcion 1 is acive if no furher sar commands have been conneced o riggers and no keypad conrol is For furher possible seings see parameer acive. Trigger = TRUE: Le moor roae forward (CW). 0x2631:001 (P400.01). Trigger = FALSE: Sop moor. 11 Digial inpu 1 Noes o funcion 1: If "Enable inverer" 0x2631:001 (P400.01) is se = "Consan TRUE [1]", he only permissible rigger for his funcion is a digial inpu in order ha he moor can be sopped again any ime. The sop mehod can be seleced in 0x2838:003 (P203.03). The funcion also serves o realise an auomaic sar afer swich- on. See chaper "Saring performance". Funcion 2: Sar enable/sop moor Funcion 2 is acive if furher sar commands have been conneced o riggers or keypad conrol is acive. Trigger = TRUE: Sar commands of he acive conrol source are enabled. Trigger = FALSE: Sop moor. Noes o funcion 2: If no separae sar enable is required for he applicaion he rigger "Consan TRUE [1]" mus be se. The sop mehod can be seleced in 0x2838:003 (P203.03). Assignmen of a rigger for he "Run" funcion. Trigger = FALSE-TRUE edge: Drive is sared in forward roaing direcion (CW) if he following condiions are fulfilled: Conroller is enabled and no error or quick sop are acive. No oher sar command is configured Trigger = TRUE-FALSE edge: drive is sopped again. 0x2631:003 Funcion lis: Acivae quick sop Assignmen of a rigger for he "Acivae quick sop" funcion. Trigger = TRUE: Acivae quick sop. (P400.03) (Funcion lis: Quick sop) Trigger = FALSE: Deacivae quick sop. Seing can only be changed if he variable speed drive is inhibied. Noes: For furher possible seings, see parameer The "Quick sop" funcion brings he moor o a sandsill wihin he deceleraion ime se in 0x291C (P225.00). 0x2631:001 (P400.01). 0 No conneced 0x2631:010 Funcion lis: Jog foward (CW) Assignmen of a rigger for he "Jog foward (CW)" funcion. Trigger = TRUE: Le moor roae forward wih (P400.10) (Funcion lis: Jog foward) prese 5. Seing can only be changed if he variable speed drive Trigger = FALSE: Sop moor. is inhibied. For furher possible seings see parameer CAUTION! 0x2631:001 (P400.01). The jog operaion has a higher prioriy han he "Run" funcion all oher sar commands and he keypad key. 0 No conneced If jog operaion is acive he moor canno be sopped wih he previously menioned funcions! However, jog operaion can be inerruped by he "Quick sop" funcion. Noes: The prese value 5 can be se in 0x2911:005 (P450.05). The sop mehod can be seleced in 0x2838:003 (P203.03). If "Jog foward (CW)" and "Jog reverse (CCW)" are acivaed a he same ime, he moor is sopped using he sop mehod and jog operaioion mus be riggered again. Jog operaion canno be sared auomaically. The "Sar a power- up" opion in 0x2838:002 (P203.02) does no apply o jog operaion. 0x2631:011 Funcion lis: Jog reverse (CCW) Assignmen of a rigger for he "Jog reverse (CCW)" funcion. Trigger = TRUE: Le moor roae backward wih (P400.11) (Funcion lis: Jog reverse) prese 6. Seing can only be changed if he variable speed Trigger = FALSE: Sop moor. drive is inhibied. For furher possible seings, see parameer CAUTION! 0x2631:001 (P400.01). The jog operaion has a higher prioriy han he "Run" funcion all oher sar commands and he keypad key. 0 No conneced If jog operaion is acive he moor canno be sopped wih he previously menioned funcions! However, jog operaion can be inerruped by he "Quick sop" funcion. Noes: The prese value 6 can be se in 0x2911:006 (P450.06). The sop mehod can be seleced in 0x2838:003 (P203.03). If "Jog foward (CW)" and "Jog reverse (CCW)" are acivaed a he same ime, he moor is sopped using he sop mehod and jog operaion mus be riggered again. Jog operaion canno be sared auomaically. The "Sar a power- up" opion in 0x2838:002 (P203.02) does no apply o jog operaion. 0x2631:013 Funcion lis: Reverse roaional direcion Assignmen of a rigger for he "Reverse roaional direcion" funcion. Trigger = TRUE: he sepoin specified is (P400.13) (Funcion lis: Reverse ro.dir.) invered (i. e. he sign is invered). Seing can only be changed if he variable speed drive Trigger = FALSE: no acion / deacivae funcion again. is inhibied. For furher possible seings, see parameer 0x2631:001 (P400.01). 13 Digial inpu 3 120

121 EXAMPLE 1: START/STOP (1 SIGNAL) AND REVERSAL This example shows a simple conrol opion via wo swiches which should be sufficien for many applicaions: Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Reverse roaional direcion V R1 1k...10k S1 S2 Parameer Name Seing for his example (corresponds o defaul seing) 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:013 (P400.13) Reverse roaional direcion Digial inpu 3 [13] Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 3 [13] Oupu signals Saus signals Running [50] Sop ac ve [53] Enable inverer Run Inver roa on Roa onal direc on reversed [69] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion in forward roaing direcion. 2 If "Run" is se o FALSE, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. 121

122 EXAMPLE 2: QUICK STOP This example illusraes he "quick sop" funcion. If quick sop is acivaed he moor is brough o a sandsill wihin he deceleraion ime se in 0x291C (P225.00). Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 acivaes he "quick sop" funcion. i Cancelling he quick sop causes a resar of he moor if "Run" is sill acive (swich S1 closed)! Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Acivae quick sop Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:003 (P400.03) Acivae quick sop Digial inpu 2 [12] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2917 (P220.00) Acceleraion ime s 0x2918 (P221.00) Deceleraion ime s 0x291C (P225.00) Quick sop deceleraion ime 1.0 s Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] Quick sop ac ve [54] Enable inverer Run Ac vae quick sop 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If quick sop is acivaed, he moor is deceleraed o he frequency sepoin 0 Hz wihin a shor period of ime. The "Quick sop acive[54]" saus is se as long as quick sop is acivaed. The "Sop acive [53]" saus is no se. 2 An acive sop command is inerruped by a quick sop. 3 If quick sop is cancelled again before sandsill is reached, sopping is coninued wih he sop mehod se in 0x2838:003 (P203.03). In he example: Sop wih sandard ramp. 122

123 EXAMPLE 3: JOG FORWARD/JOG REVERSE This example illusraes he funcions "Jog forward (CW)" and "Jog reverse (CCW)" for Jog operaion. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Buon S2 sars he moor in forward direcion of roaion wih frequency prese 5. Buon S3 sars he moor in backward direcion of roaion wih frequency prese 6. The moor roaes in jog operaion as long as he respecive buon is pressed. If boh buons are pressed a he same ime, he moor is sopped. NOTICE The jog operaion has a higher prioriy han he "Run" funcion, all oher sar commands and he keypad key. If jog operaion is acive, he moor canno be sopped wih he previously menioned funcions. The jog operaion is sopped by cancelling he funcions "Jog foward (CW)"/"Jog reverse (CCW)". The jog operaion can be inerruped wih he "Acivae quick sop" 0x2631:(P400.03) funcion. Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Jog foward (CW) Buon S3 Jog reverse (CCW) Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:010 (P400.10) Jog foward (CW) Digial inpu 2 [12] 0x2631:011 (P400.11) Jog reverse (CCW) Digial inpu 3 [13] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2911:005 (P450.05) Frequency sepoin preses: Prese 5 15 Hz (is used for jog forward) 0x2911:006 (P450.06) Frequency sepoin preses: Prese 6 10 Hz (is used for jog reverse) Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Oupu signals Saus signals Running [50] Sop ac ve [53] Enable inverer Run Jog foward (CW) Jog reverse (CCW) Roa onal direc on reversed [69] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Prese 5 Prese 5 Prese 5 Prese 6 Prese 6 The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If "Jog foward (CW)" and "Jog reverse (CCW)" are acivaed a he same ime, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03) and he jog operaion mus be riggered again. 2 The jog operaion canno be erminaed wih he "Run" funcion bu only by cancelling he jog command. 123

124 EXAMPLE 4: ENABLE INVERTER This example shows how o use he "Enable inverer" funcion for a separae enable inpu. In idle sae of swich S1 (normally-closed conac), "Enable inverer" is already available. Swich S2 sars he moor in forward roaing direcion (if swich S1 is closed). Swich S2 in iniial posiion sops he moor again. Swich S1 disables he variable speed drive. The moor becomes orqueless (coass). Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Disable inverer Swich S2 Run V R1 1k...10k S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Digial inpu 1 [11]) 0x2631:002 (P400.02) Run Digial inpu 2 [12] 0x2631:004 (P400.04) Rese faul No conneced [0] Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] Enable inverer Run 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion in forward roaing direcion. 2 If "Enable inverer" is se o FALSE, he variable speed drive is disabled. The moor becomes orqueless and coass o sandsill as a funcion of he mass ineria of he machine. 3 Wihou "Enable inverer", he moor canno be sared. 4 In he defaul seing, he moor does no sar if he "Run" funcion is se o TRUE during "Enable inverer". Afer "Enable inverer", mus be reriggered o sar he moor. See chaper "Saring performance". 124

125 12.3 SETPOINT CHANGE-OVER The variable speed drive receives is sepoin from he seleced sandard sepoin source. Corresponding funcions make i possible o change over o oher sepoin sources during operaion. Possible sepoin sources are: Analog inpus Keypad Parameerisable sepoins (preses) "Moor poeniomeer" funcion "Sequencer" funcion. Deails For applicaions only requiring one sepoin i is sufficien o define he sandard sepoin source in he following parameers: 0x2860:001 (P201.01): Frequency conrol: Defaul sepoin source 0x2860:002 (P201.02): PID conrol: Defaul sepoin source 0x2860:003 (P201.03): Torque conrol: Defaul sepoin source For a sepoin change-over during operaion, he following funcions mus be configured. For deails and examples see he following subchapers. Funcion Info Acivae AI1 sepoin Acivae analog inpu 1 / analog inpu 2 as sepoin source. 0x2631:014 (P400.14) See chaper "Analog inpu sepoin source". Acivae AI2 sepoin 0x2631:015 (P400.15) Acivae keypad sepoin Acivae keypad as sepoin source. 0x2631:016 (P400.16) The keypad sepoin can be changed in he operaing mode via he navigaion keys and keypad key. See chaper "Keypad sepoin source". Acivae prese (bi 0) Acivae parameerisable sepoins (preses) as sepoin source. 0x2631:018 (P400.18) 15 frequency sepoins and 8 PID sepoins can be se as preses. Acivae prese (bi 1) A prese can be seleced binary-coded via he four funcions "Acivae prese (bi 0)"... "Acivae prese (bi 3)". 0x2631:019 (P400.19) See chaper "Sepoin source of prese sepoins". Acivae prese (bi 2) 0x2631:020 (P400.20) Acivae prese (bi 3) 0x2631:021 (P400.21) Acivae MOP sepoin The "Moor poeniomeer" funcion can be used as an alernaive sepoin conrol ha is conrolled via wo funcions "MOP sepoin up" and 0x2631:025 (P400.25) "MOP sepoin down". See chaper "Moor poeniomeer" sepoin source (MOP). Acivae segmen sepoin (bi 0) Acivae parameerisable segmen sepoins as sepoin source. 0x2631:026 (P400.26) The four funcions "Acivae segmen sepoin (bi 0)"... " Acivae segmen sepoin (bi 3)" enable a sepoin change-over o a segmen sepoin Acivae segmen sepoin (bi 1) parameerised for he "sequencer" funcion during normal operaion. 0x2631:027 (P400.27) See chaper "Sepoin source segmen sepoins ". Acivae segmen sepoin (bi 2) 0x2631:028 (P400.28) Acivae segmen sepoin (bi 3) 0x2631:029 (P400.29) The following signal flow shows he inernal sepoin logics: Moor conrol 0x2860:001 0x2860:002 0x4020:002 0x4020:004 Frequency sepoin PID sepoin PID variable Speed feedforward conrol Hz PID Uni PID Uni Hz 0x2B0E 0x401F:001 0x401F:002 Process conroller: opera ng mode 0x4020:001 1 [Hz] x2631:045 Deac vae PID conrol (rigger) Modes of opera on 0x6060 MS: Velociy mode [-2] (defaul se ng) 0x2860:003 Torque sepoin % MS: Torque mode [-1] MS = manufacurer specific Noes: The sepoin used by he moor conrol depends on he operaing mode seleced in 0x6060 (P301.00): "MS: Velociy mode [-2]": The acive frequency sepoin is used. In addiion, he PID conrol can be acivaed in 0x4020:001 (P600.01). Configuring he process conroller. "MS: Torque mode [-1]": The acive orque sepoin is used. See chaper "Torque conrol w/ freq. limi". As only one sepoin source can be acive a a ime prioriies are assigned o he frequency PID and orque sepoin sources. For deails see he following subchaper "Prioriy of he sepoin sources" Diagnosic parameers: 0x282B:002 (P125.02): Acive sepoin source. 125

126 PRIORITY OF THE SETPOINT SOURCES Since only one sepoin source can be acive a a ime he following prioriies apply: Flexible I/O configuraion or keypad conrol acive Prio 1: Funcions for sepoin change-over The prioriy of he funcions resuls from he assigned riggers (in he order of he selecion lis): 1. Consan TRUE [1] 2. Digial inpu 1 [11] 3. Digial inpu 2 [12] 4. Digial inpu 3 [13] Prio 2: Se sandard sepoin source 0x2860:001 (P201.01): Frequency conrol: Defaul sepoin source 0x2860:002 (P201.02): PID conrol: Defaul sepoin source See chaper "Selecion of sepoin source". Parameer Name Seing for his example 0x2631:014 (P400.14) Acivae AI1 sepoin Digial inpu 5 [15] 0x2631:016 (P400.16) Acivae keypad sepoin Digial inpu 4 [14] Digial inpu 4 Digial inpu 5 Acive sepoin source FALSE FALSE Sandard sepoin source se in 0x2860:001 (P201.01) FALSE TRUE Analog inpu 1 TRUE FALSE keypad TRUE TRUE Keypad (since "Digial inpu 4" rigger is higher in he selecion lis han "Digial inpu 5" rigger) ANALOG INPUT SETPOINT SOURCE The following funcions are used o selec analog inpu 1 or analog inpu 2 as sepoin source. Precondiions A sepoin change-over o he respecive analog inpu is only effeced if no sepoin source wih a higher prioriy has been seleced. See chaper "Prioriy of he sepoin sources". Parameer Name / value range / [defaul seing] Info 0x2631:014 Funcion lis: Aciva AI1 sepoin Assignmen of a rigger for he "Acivae AI1 sepoin" funcion. Trigger = TRUE: analog inpu 1 is used as (P400.14) (Funcion lis: Sep: AI1) sepoin source (if he rigger assigned has he highes sepoin prioriy). For furher possible seings, see parameer Trigger = FALSE: no acion / deacivae funcion again. 0x2631:001 (P400.01). See chaper "Analog inpu 1". 0 No conneced 126

127 Parameer Name / value range / [defaul seing] Info 0x2631:015 Funcion lis: Acivae AI2 sepoin Assignmen of a rigger for he "Acivae AI2 sepoin" funcion. Trigger = TRUE: analog inpu 1 is used as (P400.15) (Funcion lis: Sep: AI2) sepoin source (if he rigger assigned has he highes sepoin prioriy). For furher possible seings, see parameer Trigger = FALSE: no acion / deacivae funcion again. 0x2631:001 (P400.01). See chaper "Analog inpu 2". 0 No conneced Example for operaing mode The keypad is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 swiches he direcion of roaion Swich S3 acivaes analog inpu 1 as sepoin source. Swich S4 acivaes analog inpu 2 as sepoin source. i If S3 and S4 are operaed a he same ime, he analog inpu 1 is acive as sepoin source since he digial inpu 3 assigned o his funcion has a higher prioriy han he digial inpu 4. Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k R2 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Poeniomeer R1 Frequency sepoin selecion via AI1 Poeniomeer R2 Frequency sepoin selecion via AI2 Swich S1 Run Swich S2 Reverse roaional direcion Swich S3 Acivae AI1 sepoin Swich S4 Acivae AI2 sepoin Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion Digial inpu 2 [12] 0x2631:014 (P400.14) Acivae AI1 sepoin Digial inpu 3 [13] 0x2631:015 (P400.15) Acivae AI2 sepoin Digial inpu 4 [14] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Keypad [1] 127

128 Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Digial inpu 4 [14] Oupu signals Saus signals Running [50] Sop ac ve [53] Frequency sepoin selec on via keypad (sandard sepoin source) Frequency sepoin selec on via analog inpu 1 Frequency sepoin selec on via analog inpu 2 Func on Enable inverer Run Inver roa on Roa onal direc on reversed [69] Ac vae AI1 sepoin Ac vae AI2 sepoin 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Manual sepoin selec on ac ve [106] Auoma c sepoin selec on ac ve [107] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Change-over from keypad sepoin (sandard sepoin source) o AI1 sepoin. 2 Change-over from AI1 sepoin o AI2 sepoin. 3 Change-over from AI2 sepoin o AI1 sepoin since he digial inpu 3 has a higher prioriy han he digial inpu 4. 4 Change-over o keypad sepoin (sandard sepoin source). 128

129 KEYPAD SETPOINT SOURCE The following funcion is used o selec he keypad as sepoin source. Precondiions A sepoin change-over o he keypad is only effeced if no sepoin source wih a higher prioriy has been seleced. See chaper "Prioriy of he sepoin sources". Parameer Name / value range / [defaul seing] Info 0x2631:016 Funcion lis: Acivae keypad sepoin Assignmen of a rigger for he "Acivae keypad sepoin" funcion Trigger = TRUE: he keypad is used as (P400.16) (Funcion lis: Sep: Keypad) sepoin source (if he rigger assigned has he highes sepoin prioriy). For furher possible seings, see parameer Trigger = FALSE: no acion / deacivae funcion again. 0x2631:001 (P400.01). Noes: 0 No conneced The defaul keypad sepoin can be changed in keypad operaign mode via he arrow keys of he keypad. Keypad sepoin defaul seing For he manual sepoin selecion via keypad he following defaul seings are used: 0x2601:001 (P202.01): Keypad sepoins: Frequency sepoin 0x2601:002 (P202.02): Keypad sepoins: Process conroller sepoin The incremen for keypad sepoins can be adaped in 0x2862 (P701.00) by pressing a keypad arrow key once. Example for operaing mode The analog inpu 1 is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 swiches he direcion of roaion. Swich S3 acivaes he keypad as sepoin source. The keypad sepoin can be changed in he operaing mode via he navigaion keys and keypad keys. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Reverse roaional direcion Swich S3 Acivae keypad sepoin V R1 1k...10k S1 S2 S3 Parameer Name Seing for his example 0x2601:001 (P202.01) Keypad sepoins: Frequency sepoin 20.0 Hz 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion Digial inpu 2 [12] 0x2631:016 (P400.16) Acivae keypad sepoin Digial inpu 3 [13] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 129

130 Inpu signals Trigger ❶Consan TRUE [1] Digial inpu 1 [11] ❷Digial inpu 2 [12] ❸Digial inpu 3 [13] Oupu signals Saus signals Running [50] Sop ac ve [53] Frequency sepoin selec on via analog inpu 1 (sandard sepoin source) Manual frequency sepoin selec on via keypad Func on Enable inverer Run Inver roa on Roa onal direc on reversed [69] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Ac vae keypad sepoin 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Manual sepoin selec on ac ve [106] Auoma c sepoin selec on ac ve [107] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Change-over from analog inpu 1 (sandard sepoin source) o keypad sepoin. 2 Change-over from keypad sepoin back o analog inpu 1 (sandard sepoin source). 130

131 SETPOINT SOURCE OF PRESET SETPOINTS The four funcions "Acivae prese (bi 0)"... " Acivae prese (bi 3)" enable change-over of he sepoin o a parameerisable sepoin (prese value). Precondiions A sepoin change-over o he respecive prese is only effeced if no sepoin source wih a higher prioriy has been seleced. See chaper "Prioriy of he sepoin sources". Deails A prese is seleced in a binary-coded fashion via he riggers assigned o he four funcions "Acivae prese (bi 0)"... " Acivae prese (bi 3)" in compliance wih he following ruh able: Acivae prese Selecion Bi 3 Bi 2 Bi 1 Bi 0 Prese Frequency sepoin PID sepoin Torque sepoin 0x2631:021 0x2631:020 0x2631:019 0x2631:018 (P400.21) (P400.20) (P400.19) (P400.18) FALSE FALSE FALSE FALSE No prese seleced FALSE FALSE FALSE TRUE Prese 1 0x2911:001 (P450.01) 0x4022:001 (P451.01) 0x2912:001 (P452.01) FALSE FALSE TRUE FALSE Prese 2 0x2911:002 (P450.02) 0x4022:002 (P451.02) 0x2912:002 (P452.02) FALSE FALSE TRUE TRUE Prese 3 0x2911:003 (P450.03) 0x4022:003 (P451.03) 0x2912:003 (P452.03) FALSE TRUE FALSE FALSE Prese 4 0x2911:004 (P450.04) 0x4022:004 (P451.04) 0x2912:004 (P452.04) FALSE TRUE FALSE TRUE Prese 5 0x2911:005 (P450.05) 0x4022:005 (P451.05) 0x2912:005 (P452.05) FALSE TRUE TRUE FALSE Prese 6 0x2911:006 (P450.06) 0x4022:006 (P451.06) 0x2912:006 (P452.06) FALSE TRUE TRUE TRUE Prese 7 0x2911:007 (P450.07) 0x4022:007 (P451.07) 0x2912:007 (P452.07) TRUE FALSE FALSE FALSE Prese 8 0x2911:008 (P450.08) 0x4022:008 (P451.08) 0x2912:008 (P452.08) TRUE TRUE TRUE TRUE Prese 15 0x2911:015 (P450.15) Noes: The frequency sepoin prese 5 is also used for he "Jog foward (CW)" 0x2631:010 (P400.10) funcion. The frequency sepoin prese 6 is also used for he "Jog reverse (CCW)" 0x2631:011 (P400.11) funcion. Parameer Name / value range / [defaul seing] Info 0x2631:018 Funcion lis: Acivae prese (bi 0) Assignmen of a rigger for he "Acivae prese (bi 0)" funcion. Selecion bi wih he valency 20 for he (P400.18) (Funcion lis: Sep: Prese b0) bi-coded selecion and acivaion of a parameerised sepoin (prese value). For furher possible seings, see parameer Trigger = FALSE: selecion bi = "0". 0x2631:001 (P400.01). Trigger = TRUE: selecion bi = "1". 14 Digial inpu 4 0x2631:019 Funcion lis: Acivae prese (bi 1) Assignmen of a rigger for he "Acivae prese (bi 1)" funcion. Selecion bi wih he valency 21 for he (P400.19) (Funcin lis: Sep: Prese b1) bi-coded selecion and acivaion of a parameerised sepoin (prese value). For furher possible seings, see parameer Trigger = FALSE: selecion bi = "0". 0x2631:001 (P400.01). Trigger = TRUE: selecion bi = "1". 15 Digial inpu 5 0x2631:020 Funcion lis: Acivae prese (bi 2) Assignmen of a rigger for he "Acivae prese (bi 2)" funcion. Selecion bi wih he valency 22 for he (P400.20) (Funcion lis: Sep: Prese b2) bi-coded selecion and acivaion of a parameerised sepoin (prese value). For furher possible seings, see parameer Trigger = FALSE: selecion bi = "0". 0x2631:001 (P400.01). Trigger = TRUE: selecion bi = "1". 0 No conneced 0x2631:021 Funcion lis: Acivae prese (bi 3) Assignmen of a rigger for he "Acivae prese (bi 3)" funcion. Selecion bi wih he valency 23 for he (P400.21) (Funcion lis: Sep: Prese b3) bi-coded selecion and acivaion of a parameerised sepoin (prese value). For furher possible seings, see parameer Trigger = FALSE: selecion bi = "0". 0x2631:001 (P400.01). Trigger = TRUE: selecion bi = "1". 0 No conneced 131

132 Parameer Name / value range / [defaul seing] Info 0x2911:001 Frequency sepoin preses: Prese 1 Parameerisable frequency sepoins (preses) for operaing mode (P450.01) (Freq. preses: Freq. prese 1) "MS: Velociy mode" [20.0] Hz 0x2911:002 Frequency sepoin preses: Prese 2 (P450.02) (Freq. preses: Freq. prese 2) [40.0] Hz 0x2911:003 Frequency sepoin preses: Prese 3 (P450.03) (Freq. preses: Freq. prese 3) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2911:004 Frequency sepoin preses: Prese 4 (P450.04) (Freq. preses: Freq. prese 4) [0.0] Hz 0x2911:005 Frequency sepoin preses: Prese 5 (P450.05) (Freq. preses: Freq. prese 5) [0.0] Hz 0x2911:006 Frequency sepoin preses: Prese 6 (P450.06) (Freq. preses: Freq. prese 6) [0.0] Hz 0x2911:007 Frequency sepoin preses: Prese 7 (P450.07) (Freq. preses: Freq. prese 7) [0.0] Hz 0x2911:008 Frequency sepoin preses: Prese 8 (P450.08) (Freq. preses: Freq. prese 8) [0.0] Hz 0x2911:009 Frequency sepoin preses: Prese 9 (P450.09) (Freq. preses: Freq. prese 9) [0.0] Hz 0x2911:010 Frequency sepoin preses: Prese 10 (P450.10) (Freq. preses: Freq. prese 10) [0.0] Hz 0x2911:011 Frequency sepoin preses: Prese 11 (P450.11) (Freq. preses: Freq. prese 11) [0.0] Hz 0x2911:012 Frequency sepoin preses: Prese 12 (P450.12) (Freq. preses: Freq. prese 12) [0.0] Hz 0x2911:013 Frequency sepoin preses: Prese 13 (P450.13) (Freq. preses: Freq. prese 13) [0.0] Hz 0x2911:014 Frequency sepoin preses: Prese 14 (P450.14) (Freq. preses: Freq. prese 14) [0.0] Hz 0x2911:015 Frequency sepoin preses: Prese 15 (P450.15) (Freq. preses: Freq. prese 15) [0.0] Hz Parameer Name / value range / [defaul seing] Info 0x4022:001 PID sepoin preses: Prese 1 Parameerisable process conroller sepoins (preses) for PID conrol. (P451.01) (PID preses: PID prese 1) [0.00] PID uni 0x4022:002 PID sepoin preses: Prese 2 (P451.02) (PID preses: PID prese 2) [0.00] PID uni 0x4022:003 PID sepoin preses: Prese 3 (P451.03) (PID preses: PID prese 3) [0.00] PID uni 0x4022:004 PID sepoin preses: Prese 4 (P451.04) (PID preses: PID prese 4) [0.00] PID uni 0x4022:005 PID sepoin preses: Prese 5 (P451.05) (PID preses: PID prese 5) [0.00] PID uni 0x4022:006 PID sepoin preses: Prese 6 (P451.06) (PID preses: PID prese 6) [0.00] PID uni 0x4022:007 PID sepoin preses: Prese 7 (P451.07) (PID preses: PID prese 7) [0.00] PID uni 0x4022:008 PID sepoin preses: Prese 8 (P451.08) (PID preses: PID prese 8) [0.00] PID uni 132

133 Example for operaing mode The keypad is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. The swiches S2... S4 serve o swich over o he preses (see he following able). Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Swich S1 Run Swich S2... S4 Prese selecion S2 S3 S4 Off Off Off Keypad sepoin On Off Off Prese value 1 Off On Off Prese value 2 On On Off Prese value 3 Off Off On Prese value 4 On Off On Prese 5 Off On On Prese 6 On On On Prese value 7 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) Digial inpu 2 [12] 0x2631:019 (P400.19) Acivae prese (bi 1) Digial inpu 3 [13] 0x2631:020 (P400.20) Acivae prese (bi 2) Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Keypad [1] 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 10 Hz 0x2911:002 (P450.02) Frequency sepoin preses: Prese 2 15 Hz 0x2911:003 (P450.03) Frequency sepoin preses: Prese 3 20 Hz 0x2911:004 (P450.04) Frequency sepoin preses: Prese 4 25 Hz 0x2911:005 (P450.05) Frequency sepoin preses: Prese 5 30 Hz 0x2911:006 (P450.06) Frequency sepoin preses: Prese 6 35 Hz 0x2911:007 (P450.07) Frequency sepoin preses: Prese 7 40 Hz i If he frequency preses are required as well, he digial inpu 5 mus be addiionally assigned o he "Acivae prese (bi 3)" funcin and he erminal DI5 mus be inerconneced accordingly. 133

134 Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Digial inpu 4 [14] Oupu signals Saus signals Running [50] Sop ac ve [53] Frequency sepoin selec on via keypad (sandard sepoin source) Func on Enable inverer Run Ac vae prese (bi 0) Ac vae prese (bi 1) Ac vae prese (bi 2) 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Manual sepoin selec on ac ve [106] Auoma c sepoin selec on ac ve [107] Preses 0x2911:1 0x2911:2 0x2911:3 0x2911:4 0x2911:5 0x2911:6 0x2911:7 10 Hz 15 Hz 20 Hz 25 Hz 30 Hz 35 Hz 40 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Change-over from keypad sepoin (sandard sepoin source) o preses (firs prese 1 is seleced). 2 Change-over back o keypad sepoin since no prese is seleced anymore (digial inpus = FALSE). 134

135 MOTOR POTENTIOMETER SETPOINT SOURCE (MOP) The "Moor poeniomeer" funcion can be used as an alernaive sepoin conrol ha is conrolled via wo funcions: "MOP sepoin up" and "MOP sepoin down". The "Acivae MOP sepoin" funcion enables a sepoin change-over o he moor poeniomeer. The moor poeniomeer can also be defined as sandard sepoin source. See chaper "Selecion of sepoin source". Precondiions A sepoin change-over o he moor poeniomeer is only effeced if: no sepoin source wih a higher prioriy has been seleced. See chaper "Prioriy of he sepoin sources". no jog operaion is acive ("Jog foward (CW)" and "Jog reverse (CCW)" funcions) Deails If he moor poeniomeer is acive as sepoin source, he sepoin generaed by his funcion ("MOP value") can be changed according o he ruh able via he riggers assigned o he wo "MOP sepoin up" and "MOP sepoin down" funcions. MOP sepoin up MOP sepoin down Response of he funcion 0x2631:023 (P400.23) 0x2631:024 (P400.24) FALSE FALSE Las MOP value is mainained. TRUE FALSE MOP value is increased o a maximum of he upper limi value for he respecive operaing mode wih acceleraion ime 2. (The moor follows he sepoin change wih acceleraion ime 1.) FALSE TRUE MOP value is increased o a maximum of he lower limi value for he respecive operaing mode wih deceleraion ime 2. (The moor follows he sepoin change wih deceleraion ime 1.) TRUE TRUE Las MOP value is mainained. The saring performance can be seleced in 0x4003 (P413.00). In he defaul seing, he las MOP value is used as iniial value. The las MOP value is sill available afer swiching off and on again he mains volage. As an alernaive, an adjusable iniial value or he minimum value can be used for saring. Parameer Name / value range / [defaul seing] Info 0x2631:023 Funcion lis: MOP sepoin up Assignmen of a rigger for he "MOP sepoin up" funcion. Trigger = TRUE: sepoin generaed by he (P400.23) (Funcion lis: MOP up) "Moor poeniomeer" funcion ("MOP value") is maximally increased o he upper range limi wih acceleraion For furher possible seings, see parameer ime 2. 0x2631:001 (P400.01). Trigger = FALSE: las MOP value is mainained. 0 No conneced Noes: If he "MOP sepoin up" and "MOP sepoin down" funcions are acive a he same ime he las MOP value is mainained. Acceleraion ime 2 can be se in 0x2919 (P222.00). 0x2631:024 Funcion lis: MOP sepoin down Assignmen of a rigger for he "MOP sepoin down" funcion. Trigger = TRUE: sepoin generaed by he (P400.24) (Funcion lis: MOP down) "Moor poeniomeer" funcion ("MOP value") is maximally decreased o he lower range limi wih deceleraion For furher possible seings, see parameer ime 2. 0x2631:001 (P400.01). Trigger = FALSE: las MOP value is mainained 0 No conneced Noes: If he "MOP sepoin up" and "MOP sepoin down" funcions are acive a he same ime, he las MOP value is mainained. Deceleraion ime 2 can be se in 0x291A (P223.00). 0x2631:025 Funcion lis: Acivae MOP sepoin Assignmen of a rigger for he "Acivae MOP sepoin" funcion. Trigger = TRUE: he "Moor poeniomeer" (P400.25) (Funcion lis: Sep: MOP) funcion is used as sepoin source (if he rigger assigned has he highes sepoin prioriy). For furher possible seings, see paramee Trigger = FALSE: no acion / deacivae funcion again. 0x2631:001 (P400.01). 0 No conneced 135

136 Parameer Name / value range / [defaul seing] Info 0x4003 MOP saring mode Selecion of he iniial value which is used afer acivaion of he funcion. (P413.00) (MOP sarmode) 0 Las value The las MOP value is used as iniial value. I is sill provided afer he mains volage has been swiched off and on again. 1 Saring value The saring value of he corresponding operaing mode is used as iniial value: 0x4004:001 (P414.01) for he operaing mode "MS: Velociy mode" 0x4004:002 (P414.02) for PID conrol 0x4004:003 (P414.03) for he operaing mode "MS: Torque mode" 2 Minimum value The minimum value of he corresponding operaing mode is used as iniial value: 0x2915 (P210.00) for he operaing mode "MS: Velociy mode" 0x404E:001 (P605.01) for PID conrol 0x4004:001 MOP saring values: Frequency Saring value for operaing mode "MS: Velociy mode". (P414.01) (MOP sar value: Frequency) This value is used as iniial value if "Saring value [1]" is se in 0x4003 (P413.00) [0.0] Hz 0x4004:002 MOP saring values: PID value Saring value for reference value of he PID conrol. (P414.02) (MOP sar value: PID value) This value is used as iniial value if "Saring value [1]" is se in 0x4003 (P413.00) [0.00] PID uni 0x4004:003 MOP saring values: Torque Saring value for operaing mode "MS: Torque mode". (P414.03) (MOP sar value: Torque) [0.0] % This value is used as iniial value if "Saring value [1]" is se in 0x4003 (P413.00). 0x4009:001 MOP values saved: Frequency Display of he las MOP value saved inernally for he operaing mode "MS: Velociy mode". Read only: x.x Hz This value is used as iniial value if "Las value [0]" is se in 0x4003 (P413.00). 0x4009:002 MOP values saved: PID value Display of he las MOP value saved inernally for he reference value of he PID conrol. Read only: x.xx PID uni This value is used as iniial value if "Las value [0]" is se in 0x4003 (P413.00). 0x4009:003 MOP values saved: Torque Display of he las MOP value saved inernally for he operaing mode "MS: Torque mode". Read only: x.x % This value is used as iniial value if "Las value [0]" is se in 0x4003 (P413.00). 0x2915 Minimum frequency Lower limi value for all frequency sepoins. (P210.00) (Min. frequency) [0.0] Hz 0x2916 Maximum frequency Upper limi value for all frequency sepoins. (P211.00) (Max. frequency) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2919 Acceleraion ime 2 Acceleraion ime 2 for he operaing mode "MS: Velociy mode". (P222.00) (Accelera.ime 2) The acceleraion ime se refers o he acceleraion from sandsill o he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraion ime is reduced accordingly. The acceleraion ime 2 is acive if he frequency sepoin (absolue value) auo swiching hreshold 0x291B (P224.00) or he rigger assigned o he funcion "Aciva ramp 2" in 0x2631:039 (P400.39) = TRUE. The acceleraion ime 2 is also used for changing he MOP sepoin generaed by he "moor poeniomeer" funcion. 0x291A Deceleraion ime 2 Deceleraion ime 2 for he operaing mode "MS: Velociy mode". (P223.00) (Decelera.ime 2) The deceleraion ime se refers o he deceleraion from he maximum frequency se o sandsill [5.0] s In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. The deceleraion ime 2 is acive if he frequency sepoin (absolue value) auo change-over hreshold 0x291B (P224.00) or he rigger assigned o he funcion "Acivae ramp 2" in 0x2631:039 (P400.39) = TRUE. The deceleraion ime 2 is also used for changing he MOP sepoin generaed by he "moor poeniomeer" funcion. 136

137 Example for operaing mode The analog inpu 1 is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 acivaes he moor poeniomeer as sepoin source. The MOP sepoin can hen be increased via buon S3 and reduced via buon S4. If boh buons are pressed a he same ime, he MOP sepoin remains unchanged. Swich S5 swiches he direcion of roaion. Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 S5 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Acivae MOP sepoin Buon S3 MOP sepoin up Buon S4 MOP sepoin down Swich S5 Reverse roaional direcion Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:025 (P400.25) Acivae MOP sepoin Digial inpu 2 [12] 0x2631:023 (P400.23) MOP sepoin up Digial inpu 3 [13] 0x2631:024 (P400.24) MOP sepoin down Digial inpu 4 [14] 0x2631:013 (P400.13) Reverse roaional direcion Digial inpu 5 [15] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 0x2917 (P220.00) Acceleraion ime s 0x2918 (P221.00) Deceleraion ime s 0x2919 (P222.00) Acceleraion ime s (for MOP sepoin change) 0x291A (P223.00) Deceleraion ime s (for MOP sepoin change) 0x4003 (P413.00) MOP saring mode Saring value [1] 0x4004:001 (P414.01) MOP saring values: Frequency 20 Hz Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Digial inpu 4 [14] Digial inpu 5 [15] Oupu signals Saus signals Running [50] Sop ac ve [53] Frequency sepoin selec on via analog inpu 1 (sandard sepoin source) Func on Enable inverer Run Roa onal direc on reversed [69] Ac vae MOP sepoin MOP sepoin up MOP sepoin down Inver roa on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Change-over from analog inpu 1 (sandard sepoin source) o MOP sepoin. 2 The iniial value for he moor poeniomeer funcion depends on he seing in 0x4003 (P413.00). In his example, he "saring value" se in 0x4004:001 (P414.01) is used (here: 20 Hz). 3 The MOP sepoin is maximally increased o he maximum frequency se in 0x2916 (P211.00) (here: 50 Hz). 4 If "MOP sepoin up" and "MOP sepoin down" are requesed a he same ime, he MOP sepoin remains unchanged. 5 Change-over from MOP sepoin back o analog inpu 1 (sandard sepoin source). 137

138 SETPOINT SOURCE SEGMENT SETPOINTS The four funcions "Acivae segmen sepoin (bi 0)"... " Acivae segmen sepoin (bi 3)" enable a sepoin change-over o a segmen sepoin parameerised for he "sequencer" funcion during normal operaion. Precondiions A sepoin change-over o he respecive segmen sepoin is only effeced if no sepoin source wih a higher prioriy has been seleced. See chaper "Prioriy of he sepoin sources". Deails A segmen sepoin is seleced in a binary-coded fashion via he riggers assigned o he four funcion "Acivae segmen sepoin (bi 0)"... " Acivae segmen sepoin (bi 3)" in compliance wih he following ruh able: Acivae segmen sepoin Selecion Bi 3 Bi 2 Bi 1 Bi 0 Prese Frequency sepoin PID sepoin Torque sepoin 0x2631:029 0x2631:028 0x2631:027 0x2631:026 (P400.29) (P400.28) (P400.27) (P400.26) FALSE FALSE FALSE FALSE No segmen sepoin seleced FALSE FALSE FALSE TRUE 1 0x4026:001 (P801.01) 0x4026:006 (P801.06) 0x4026:007 (P801.07) FALSE FALSE TRUE FALSE 2 0x4027:001 (P802.01) 0x4027:006 (P802.06) 0x4027:007 (P802.07) FALSE FALSE TRUE TRUE 3 0x4028:001 (P803.01) 0x4028:006 (P803.06) 0x4028:007 (P803.07) FALSE TRUE FALSE FALSE 4 0x4029:001 (P804.01) 0x4029:006 (P804.06) 0x4029:007 (P804.07) FALSE TRUE FALSE TRUE 5 0x402A:001 (P805.01) 0x402A:006 (P805.06) 0x402A:007 (P805.07) FALSE TRUE TRUE FALSE 6 0x402B:001 (P806.01) 0x402B:006 (P806.06) 0x402B:007 (P806.07) FALSE TRUE TRUE TRUE 7 0x402C:001 (P807.01) 0x402C:006 (P807.06) 0x402C:007 (P807.07) TRUE FALSE FALSE FALSE 8 0x402D:001 (P808.01) 0x402D:006 (P808.06) 0x402D:007 (P808.07) TRUE FALSE FALSE TRUE Invalid selecion... TRUE TRUE TRUE TRUE Parameer Name / value range / [defaul seing] Info 0x2631:026 Funcion lis: Acivae segmen sepoin (bi 0) Assignmen of a rigger for he "Aciva segmen sepoin (bi 0)" funcion. (P400.26) (Funcion lis: Sep: Segmen b0) Selecion bi wih he valency 20 for he bi-coded selecion and acivaion of a parameerised segmen sepoin. Trigger = FALSE: selecion bi = "0". For furher possible seings, see parameer Trigger = TRUE: selecion bi = "1". 0x2631:001 (P400.01). 0 No conneced Noes: During normal operaiol (no acive sequence), his funcion serves o acivae he sepoin of a segmen (insead of an enire sequence in he sequencer operaion). This funcion is no inended for he use in he sequencer operaion. 0x2631:027 Funcion lis: Acivae segmen sepoin (bi 1) Assignmen of a rigger for he "Acivae segmen sepoin (bi 1)" funcion. (P400.27) (Funcion lis: Sep: Segmen b1) Selecion bi wih he valency 21 for he bi-coded selecion and acivaion of a parameerised segmen sepoin. Trigger = FALSE: selecion bi = "0". For furher possible seings, see parameer Trigger = TRUE: selecion bi = "1". 0x2631:001 (P400.01). 0 No conneced Noes: During normal operaion (no acive sequence), his funcion serves o acivae he sepoin of a segmen (insead of an enire sequence in he sequencer operaion). This funcion is no inended for he use in he sequencer operaion. 0x2631:028 Funcion lis: Acivae segmen sepoin (bi 2) Assignmen of a rigger for he "Acivae segmen sepoin (bi 2)" funcion. (P400.28) (Funcion lis: Sep: Segmen b2) Selecion bi wih he valency 22 for he bi coded selecion and acivaion of a parameerised segmen sepoin. Trigger = FALSE: selecion bi = "0". For furher possible seings, see parameer Trigger = TRUE: selecion bi = "1". 0x2631:001 (P400.01). 0 No conneced Noes: During normal operaion (no acive sequence), his funcion serves o acivae he sepoin of a segmen (insead of an enire sequence in he sequencer operaion). This funcion is no inended for he use in he sequencer operaion. 0x2631:029 Funcion lis: Acivae segmen sepoin (bi 3) Assignmen of a rigger for he "Acivae segmen sepoin (bi 3)" funcion. (P400.29) (Funcion lis: Sep: Segmen b3) Selecion bi wih he valency 23 for he bi coded selecion and acivaion of a parameerised segmen sepoin. Trigger = FALSE: selecion bi = "0". For furher possible seings, see parameer Trigger = TRUE: selecion bi = "1". 0x2631:001 (P400.01). 0 No conneced Noes: During normal operaion (no acive sequence), his funcion serves o acivae he sepoin of a segmen (insead of an enire sequence in he sequencer operaion). This funcion is no inended for he use in he sequencer operaion. 138

139 12.4 RESET ERROR By means of he "Rese faul" funcion, an acive error can be rese (acknowledged). Precondiions The error can only be rese if he error cause has been eliminaed. Parameer Name / value range / [defaul seing] Info 0x2631:004 Funcion lis: Rese faul Assignmen of a rigger for he "Rese faul" funcion. (P400.04) (Funcion lis: Rese faul) Trigger = FALSE TRUE (edge): Acive error is rese (acknowledged) if he error condiion is no acive anymore For furher possible seings, see parameer and he error is reseable. 0x2631:001 (P400.01). Trigger = FALSE: no acion 12 Digial inpu 2 0x2839:006 Faul configuraion: Faul handling in case of sae change Selecion wheher a pending error is o be rese via he funcion "Enable inverer" 0x2631:001(P400.01) and 0 Rese faul "Run" 0x2631:002 (P400.02) as well. 1 Do no rese faul Furher opions for reseing an error In addiion o he "Rese error" funcion, here are he following opions o rese an error: Funcion Required sae change o rese an error: Enable inverer 0x2631:001 (P400.01) TRUE FALSE (edge) Run 0x2631:002 (P400.02) TRUE FALSE (edge); see he following example Keypad key Keysroke Example for operaing mode Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 reses he curren error if he error condiion is no acive anymore and he error is reseable. The swiches/sensors S3 and S4 serve o se he variable speed drives from he process o he error saus. See chaper "riggering a user-defined faul". Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Rese faul Swich S3 Acivae fal 1 Swich S4 Acivae fal 2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul Digial inpu 2 [12] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2631:043 (P400.43) Acivae faul 1 Digial inpu 3 [13] 0x2631:044 (P400.44) Acivae faul 2 Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 0x2918 (P221.00) Deceleraion ime s 0x291C (P225.00) Quick sop deceleraion ime 1.0 s 139

140 The following signal flow illusraes he rese of an error boh wih he "Rese error" funcion 2 and by cancelling he sar command 4: Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Digial inpu 4 [14] Oupu signals Saus signals Running [50] Sop ac ve [53] Error ac ve [56] Enable inverer Run Rese error Ac vae faul 1 Ac vae faul 2 Error condi on 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If an error condiion is acive in he variable speed drive, he moor is brough o a sandsill wih he quick sop ramp. The variable speed drive is hen disabled. Excepion: In case of a serious error, he variable speed drive is disabled immediaely. The moor becomes orqueless (coass). 2 If he error can be rese, he error sae can be lef again wih he "Rese faul" funcion (if he error condiion no longer exiss). The moor acceleraes again o he sepoin since he sar command is sill acive. 3 The funcions "Acivae faul 1" and "Acivae faul 2" serve o se he variable speed drive from he process o he error saus. 4 If he error can be rese, he cancelled sar command resuls in leaving he error sae (if he error condiion no longer exiss). 140

141 12.5 ACTIVATING DC BRAKING MANUALLY By means of he "Acivae DC braking" funcion, DC braking can be acivaed manually. Precondiions The curren for DC braking mus be se > 0 % so ha he funcion can be execued. Parameer Name / value range / [defaul seing] Info 0x2631:005 Funcion lis: Acivae DC braking Assignmen of a rigger for he "Acivae DC braking" funcion. (P400.05) (Funcion lis: DC braking) Trigger = TRUE: Acivae DC braking. For furher possible seings, see parameer Trigger = FALSE: Deacivae DC braking. 0x2631:001 (P400.01). CAUTION! 0 No conneced DC braking remains acive as long as he rigger is se o TRUE. See chaper "DC braking". 0x2B84:001 DC braking: Curren Braking curren for DC braking. (P704.01) (DC braking: Curren) 100 % raed moor curren 0x6075 (P323.00) [0.0] % Example for operaing mode Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 acivaes DC braking. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Acivae DC braking V R1 1k...10k S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:005 (P400.05) Acivae DC braking Digial inpu 2 [12] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 0x2B84:001 (P704.01) DC braking: Curren 10 % Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] DC braking ac ve [67] Enable inverer Run Ac vae DC braking 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz DC brake DC brake The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If DC braking is acivaed while he moor is running, he oupu pulses of he variable speed drive are disabled immediaely. For sopping he moor, he curren se in 0x2B84:001 (P704.01) is injeced. The exac drive behaviour depends on he seing for he "DC braking" funcion and he load properies. 141

142 12.6 RELEASING HOLDING BRAKE MANUALLY The "Release holding brake" funcin serves o release he holding brake immediaely. Brake applicain ime and brake opening ime as well as he condiions for he auomaic operaion are no effecive. Precondiions Observe seing and applicaion noes in he "Holding brake conrol" chaper! The brake mode "Auomaic [0]" or "Manual [1]" mus be se in 0x2820:001 (P712.01). The "Release holding brake [115]" rigger has o be assigned o a digial oupu or, in he simples case, o he relay which hen swiches he brake supply. Deails Deailed informaion abou he funcion and configuraion of he holding brake conrol can be found in he "Holding brake conrol" chaper. Parameer Name / value range / [defaul seing] Info 0x2631:049 Funcion lis: Release holding brake Assignmen of a rigger for he "Release holding brake" funcion. (P400.49) (Funcion lis: Release brake) Trigger = TRUE: Release holding brake (immediaely). Seing can only be changed if he variable speed dirve Trigger = FALSE: no acion. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). Funcion is only execued if he brake mode 0x2820:001 (P712.01) is se o "Auomaic [0]" or "Manual [1]". 0 No conneced CAUTION! The manually riggered "Release holding brake" command has a direc impac on he "Release holding brake [115]" rigger. Thus, he holding brake can be manually released if he power secion is swiched off. Example for operaing mode Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 releases he holding brake. For his purpose, in his example, rigger "Release holding brake [115]" is assigned o he relay ha swiches he brake supply. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Release holding brake V R1 1k...10k S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:049 (P400.49) Release holding brake Digial inpu 2 [12] 0x2634:001 (P420.01) Relay Release holding brake [115] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 142

143 Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] Oupu rigger Run Release holding brake [115] Enable inverer Release holding brake 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz Relais Holding brake ac ve! Holding brake ac ve The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 As he holding brake is acive, he moor does no ye sar o roae afer he sar command. 2 The holding brake is released. The moor is led o he sepoin. 3 In his example, he "Release holding brake [115]" rigger is assigned o he relay ha swiches he brake supply. In idle sae, he holding brake is applied. If he relay is energised, he holding brake is released. 4 Noe: Holding brakes are no inended for braking during operaion. The increased wear caused by braking during operaion may desroy he holding brakes premaurely! 143

144 12.7 ACTIVATING RAMP 2 MANUALLY The "Acivae ramp 2" funcion serves o manually acivae acceleraion ime 2 and deceleraion ime 2. Parameer Name / value range / [defaul seing] Info 0x2631:039 Funcion lis: Aciva ramp 2 Assignmen of a rigger for he "Acivae ramp 2" funcion. (P400.39) (Funcion lis: Aciv ramp 2) Trigger = TRUE: acivae acceleraion ime 2 and deceleraion ime 2 manually. For furher possible seings, see parameer Trigger = FALSE: no acion / deacivae funcion again. 0x2631:001 (P400.01). 0 No conneced Noes: If he funcion is used and he assigned rigger = TRUE, he auo change-over hreshold 0x291B (P224.00) for ramp 2 is deacivaed. Acceleraion ime 2 can be se in 0x2919 (P222.00). Deceleraion ime 2 can be se in 0x291A (P223.00). 0x2917 Acceleraion ime 1 Acceleraion ime 1 for he operaing mode "MS: Velociy mode". (P220.00) (Accelera.ime 1) The acceleraion ime se refers o he acceleraion from sandsill o he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraion ime is reduced accordingly. 0x2918 Deceleraion ime 1 Deceleraion ime 1 for he operaing mode "MS: Velociy mode". (P221.00) (Decelera.ime 1) The deceleraion ime se refers o he deceleraion from he maximum frequency se o sandsill [5.0] s In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. 0x2919 Acceleraion ime 2 Acceleraion ime 2 for he operaing mode "MS: Velociy mode". (P222.00) (Accelera.ime 2) The acceleraion ime se refers o he acceleraion from sandsill o he maximum frequency se [5.0] s In he case of a lower sepoin selecion he acual acceleraion ime is reduced accordingly. The acceleraion ime 2 is acive if he frequency sepoin (absolue value) auo swiching hreshold 0x291B (P224.00) or he rigger assigned o he funcion "Aciva ramp 2" in 0x2631:039 (P400.39) = TRUE. The acceleraion ime 2 is also used for changing he MOP sepoin generaed by he "moor poeniomeer" funcion. 0x291A Deceleraion ime 2 Deceleraion ime 2 for he operaing mode "MS: Velociy mode". (P223.00) (Decelera.ime 2) The deceleraion ime se refers o he deceleraion from he maximum frequency se o sandsill [5.0] s In he case of a lower acual frequency, he acual deceleraion ime is reduced accordingly. The deceleraion ime 2 is acive if he frequency sepoin (absolue value) auo change-over hreshold 0x291B (P224.00) or he rigger assigned o he funcion "Aciva ramp 2" in 0x2631:039 (P400.39) = TRUE. The deceleraion ime 2 is also used for changing he MOP sepoin generaed by he "moor poeniomeer" funcion. 144

145 Example for operaing mode Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 acivaes he acceleraion ime 2 and deceleraion ime 2. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Swich S2 Acivae ramp V R1 1k...10k S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:039 (P400.39) Acivae ramp 2 Digial inpu 2 [12] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 0x2917 (P220.00) Acceleraion ime s 0x2918 (P221.00) Deceleraion ime s 0x2919 (P222.00) Acceleraion ime s 0x291A (P223.00) Deceleraion ime s Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz 0 Hz Func on Inverer enable Run Ac vae ramp 2 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Change-over o deceleraion ime 2 during he deceleraion phase. 2 Change-over o acceleraion ime 1 during he acceleraion phase. 145

146 12.9 FUNCTION FOR PARAMETER CHANGE-OVER The variable speed drive suppors several parameer ses. The parameer se can be seleced by means of he "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" funcions. DANGER! Changed parameer seing can become effecive immediaely depending on he acivaion mehod se in 0x4046 (P755.00). The possible consequence is an unexpeced response of he moor shaf while he variable speed drive is enabled. If possible, only carry ou parameer changes while he variable speed drive is disabled. Cerain device commands or seings which migh cause a criical sae of he drive behaviour an generally only be carried our when he variable speed drive is inhibied. Deails The "parameer change-over" funcion provides a change-over beween four ses wih differen parameer values for up o 32 freely selecable parameers. For deails on he compilaion of he parameers and seing of he value ses, see he chaper "Parameer change-over". A value se is seleced in a binary-coded fashion via he riggers assigned o he wo "Selec parameer se (bi 0)" and " Selec parameer se (bi 1)" funcions in compliance wih he following ruh able: Selec parameer se (bi 1) Selec parameer se (bi 0) Selecion 0x2631:042 (P400.42) 0x2631:041 (P400.41) FALSE FALSE Value se 1 FALSE TRUE Value se 2 TRUE FALSE Value se 3 TRUE TRUE Value se 4 Change-over is effeced depending on he acivaion mehod seleced in 0x4046 (P755.00) when a sae change of he selecion inpus akes place or via he rigger assigned o he "Load parameer se" funcion. Parameer Name / value range / [defaul seing] Info 0x2631:040 Funcion lis: Load parameer se Assignmen of a rigger for he "Load parameer se" funcion. (P400.40) (Funcion lis: Load param.se) Trigger = FALSE-TRUE edge: parameer change-over o he value se seleced via "Selec parameer se (bi 0)" Seing can only be changed if he variable speed drive and "Selec parameer se (bi 1)". is inhibied. Trigger = FALSE: no acion. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). The acivaion mehod for he "Parameer change-over" funcion can be seleced in 0x4046 (P755.00). 0 No conneced 0x2631:041 Funcion lis: Selec parameer se (bi 0) Assignmen of a rigger for he "Selec parameer se (bi 0)" funcion. (P400.41) (Funcion lis: Sel. paramse b0) Selecion bi wih he valency 20 for "Parameer change-over" funcion. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). 0 No conneced 0x2631:042 Funcion lis: Selec parameer se (bi 1) Assignmen of a rigger for he "Selec parameer se (bi 1)" funcion. (P400.42) (Funcion lis: Sel. paramse b1) Selecion bi wih he valency 21 for "Parameer change-over" funcion. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). 0 No conneced Parameer Name / value range / [defaul seing] Info 0x4046 Acivaion of parameer se Selecion of he acivaion mehod for he parameer change-over. (P755.00) (PSe acivaion) If he selecion is changed from "Via command... [0]/[1]" o "If he selecion is changed...[2]/[3]" afer swich-on, he parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed immediaely. In case of selecion [2], however, his only akes place if he variable speed drive is disabled, he moor is sopped or an error is acive. 0 Via command (disable required) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed if he rigger assigned o he "Load parameer se" funcion in 0x2631:040 (P400.40) provides a FALSE-TRUE edge AND he variable speed drive is inhibied, he moor is sopped or an error is acive. 1 Via command (immediaely) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is immediaely acivaed if he rigger assigned o he "Load parameer se" funcion in 0x2631:040 (P400.40) provides a FALSE-TRUE edge. 2 If he selecion is changed (disable required) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed if he sae of hese selecion bis changes AND he variable speed drive is inhibied, he moor is sopped or an error is acive. 3 If he selecion is changed (immediaely) The parameer se seleced via he funcions "Selec parameer se (bi 0)" and "Selec parameer se (bi 1)" is acivaed immediaely if he sae of hese selecion bis is changed. 146

147 EXAMPLE 1: ACTIVATION VIA COMMAND (ONLY WHEN DISABLED) Acivaion mehod 0x4046 (P755.00) = "Via command (disable required) [0]": Swiches S3 and S4 serve o selec he parameer se (see he following able). Swich S2 acivaes he change-over. Since he change-over is acivaed wih a rising edge, a buon (normally-open conac) can be used insead of a swich. Change-over is only possible if he moor is no sared (swich S1 open). Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Swich S1 Run Swich S2 Load parameer se Swiches S3... S4 Parameer se selecion S3 S4 Off Off Parameer se 1 On Off Parameer se 2 Off On Parameer se 3 On On Parameer se 4 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2631:040 (P400.40) Load parameer se Digial inpu 2 [12] 0x2631:041 (P400.41) Selec parameer se (bi 0) Digial inpu 3 [13] 0x2631:042 (P400.42) Selec parameer se (bi 1) Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x4046 (P755.00) Acivaion of parameer se Via command (disable required) [0] Inpu signals Mains volage Trigger Func on Consan TRUE [1] Enable inverer Digial inpu 1 [11] Run Digial inpu 2 [12] Load parameer se Digial inpu 3 [13] Selec par. se (bi 0) Digial inpu 4 [14] Selec par. se (bi 1) Ac ve parameer se Oupu signals Saus signals Parameer se 1 ac ve [108] Parameer se 2 ac ve [109] Parameer se 3 ac ve [110] Parameer se 4 ac ve [111] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 The change-over is acivaed wih he "Load parameer se" funcion (FALSE/TRUE edge). 2 If he variable speed drive is enabled and he moor is sared, a change-over is no possible. 147

148 EXAMPLE 2: ACTIVATION VIA COMMAND (IMMEDIATELY) Acivaion mehod 0x4046 (P755.00) = "Via command (immediaely) [1]": Swiches S3 and S4 serve o selec he parameer se (see he following able). Swich S2 acivaes he change-over. Since he change-over is acivaed wih a rising edge, a buon (normally-open conac) can be used insead of a swich. Change-over akes place immediaely, even if he moor is sared (swich S1 closed). Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Swich S1 Run Swich S2 Load parameer se Swiches S3... S4 Parameer se selecion S3 S4 Off Off Parameer se 1 On Off Parameer se 2 Off On Parameer se 3 On On Parameer se 4 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2631:040 (P400.40) Load parameer se Digial inpu 2 [12] 0x2631:041 (P400.41) Selec parameer se (bi 0) Digial inpu 3 [13] 0x2631:042 (P400.42) Selec parameer se (bi 1) Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x4046 (P755.00) Acivaion of parameer se Via command (immediaely) [1] Inpu signals Mains volage Trigger Func on Consan TRUE [1] Enable inverer Digial inpu 1 [11] Run Digial inpu 2 [12] Load parameer se Digial inpu 3 [13] Selec par. se (bi 0) Digial inpu 4 [14] Selec par. se (bi 1) Ac ve parameer se Oupu signals Saus signals Parameer se 1 ac ve [108] Parameer se 2 ac ve [109] Parameer se 3 ac ve [110] Parameer se 4 ac ve [111] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 The change-over is acivaed wih he "Load parameer se" funcion (FALSE/TRUE edge). 2 Change-over is also possible if he variable speed drive is enabled and he moor is sared. 148

149 EXAMPLE 3: ACTIVATION IF THE SELECTION IS CHANGED (ONLY IF THE VARIABLE SPEED DRIVE IS DISABLED) Acivaion mehod 0x4046 (P755.00) = "If he selecion is changed (disable required) [2]": Swiches S3 and S4 serve o selec he parameer se (see he following able). A he same ime, he change-over is acivaed by a saus change of he selecion inpus. Change-over is only possible if he moor is no sared (swich S1 open). Swich S2 ("Load parameer se") is ignored in his configuraion. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Swich S1 Run Swich S2 Load parameer se (is ignored in his configuraion). Swiches S3... S4 Parameer se selecion and acivaion a he same ime: S3 S4 Off Off Parameer se 1 On Off Parameer se 2 Off On Parameer se 3 On On Parameer se 4 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2631:040 (P400.40) Load parameer se Digial inpu 2 [12] 0x2631:041 (P400.41) Selec parameer se (bi 0) Digial inpu 3 [13] 0x2631:042 (P400.42) Selec parameer se (bi 1) Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x4046 (P755.00) Acivaion of parameer se If he selecion is changed (disable required) [2] Inpu signals Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Enable inverer Run Selec par. se (bi 0) D igial inpu 4 [14] Selec par. se (bi 1) Oupu signals Saus signals Parameer se 1 ac ve [108] Parameer se 2 ac ve [109] Parameer se 3 ac ve [110] Parameer se 4 ac ve [111] Func on Mains volage Load parameer se Ac ve parameer se The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 The "Load parameer se" funcion is ignored in his configuraion. 2 Change-over akes place by a saus change of he selecion inpus. 3 If he variable speed drive is enabled and he moor is sared, a change-over is no possible. 149

150 EXAMPLE 4: ACTIVATION IF THE SELECTION IS CHANGED (IMMEDIATELY) Acivaion mehod 0x4046 (P755.00) = "If he selecion is changed (immediaely) [3]": Swiches S3 and S4 serve o selec he parameer se (see he following able). A he same ime he change-over is acivaed by a saus change of he selecion inpus. Change-over akes place immediaely, even if he moor is sared (swich S1 closed). Swich S2 ("Load parameer se") is ignored in his configuraion. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 S4 Funcion Swich S1 Run Swich S2 Load parameer se (is ignored in his configuraion). Swiches S3... S4 Parameer se selecion and acivaion a he same ime: S3 S4 Off Off Parameer se 1 On Off Parameer se 2 Off On Parameer se 3 On On Parameer se 4 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:018 (P400.18) Acivae prese (bi 0) No conneced [0] 0x2631:040 (P400.40) Load parameer se Digial inpu 2 [12] 0x2631:041 (P400.41) Selec parameer se (bi 0) Digial inpu 3 [13] 0x2631:042 (P400.42) Selec parameer se (bi 1) Digial inpu 4 [14] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x4046 (P755.00) Acivaion of parameer se If he selecion is changed (immediaely) [3] Inpu signals Mains volage Trigger Func on Consan TRUE [1] Enable inverer Digial inpu 1 [11] Run Digial inpu 2 [12] Load parameer se Digial inpu 3 [13] Selec par. se (bi 0) Digial inpu 4 [14] Selec par. se (bi 1) Ac ve parameer se Oupu signals Saus signals Parameer se 1 ac ve [108] Parameer se 2 ac ve [109] Parameer se 3 ac ve [110] Parameer se 4 ac ve [111] The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 The "Load parameer se" funcion is ignored in his configuraion. 2 Change-over akes place by a saus change of he selecion inpus. 3 Change-over is also possible if he variable speed drive is enabled and he moor is sared. 150

151 12.10 PROCESS CONTROLLER FUNCTION SELECTION By means of he following funcions, he response of he variable speed drive can be conrolled when PID conrol is acivaed. See chaper "Configuring he process conroller". Parameer Name / value range / [defaul seing] Info 0x2631:045 Funcion lis: Deacivae PID conroller Assignmen of a rigger for he "Deacivae PID conroller" funcion. (P400.45) (Funcion lis: PID off) Trigger = TRUE: If PID conrol is acivaed, ignore PID conrol and drive he moor in speed-conrolled manner. For furher possible seings, see parameer Trigger = FALSE: If PID conrol is acivaed, drive he moor wih PID conrol. 0x2631:001 (P400.01). 0 No conneced Noes: The PID conrol mode can be seleced in 0x4020:001 (P600.01). 0x2631:046 Funcion lis: Se process conroller oupu o 0 Assignmen of a rigger for he "Se process conroller oupu o 0" funcion. (P400.46) (Funcion lis: PID oupu=0) Trigger = TRUE: If PID conrol is acivaed, I componen and he oupu of he PID conroller are se o 0 and For furher possible seings, see parameer he inernal conrol algorihm is sopped. The PID conrol remains acive. 0x2631:001 (P400.01). Trigger = FALSE: no acion / deacivae funcion again. 0 No conneced 0x2631:047 Funcion lis: Inhibi process conroller I-componen Assignmen of a rigger for he "Inhibi process conroller I-componen" funcion. (P400.47) (Funcion lis: PID-I inhibied) Trigger = TRUE: If PID conrol is acivaed, he I componen of he PID conroller is se o 0 and he inegraion For furher possible seings, see parameer process is sopped. 0x2631:001 (P400.01). Trigger = FALSE: no acion / deacivae funcion again. 0 No conneced Noes: The rese ime can be se in 0x4049 (P602.00). 0x2631:048 Funcion lis: Acivae PID influence ramp Assignmen of a rigger for he "Acivae PID influence ramp" funcion. (P400.48) (Funcion lis: PID-Inf ramp on) Trigger = TRUE: he influence of he process conroller is shown via a ramp. For furher possible seings, see parameer Trigger = FALSE or no conneced: he influence of he process conroller is hidden via ramp. 0x2631:001 (P400.01). 1 Consan TRUE Noes: The influence of he process conroller is always acive (no only whe PID conrol is acivaed) Acceleraion ime for showing he influence of he process conroller can be se in 0x404C:001 (P607.01). Deceleraion ime for hiding he influence of he process conroller can be se in 0x404C:002 (P607.02). 0x4020:001 Process conroller seup (PID): Operaing mode Selecion of he process conroller operaing mode (P600.01) (PID seup: Operaing mode). 0 Inhibied Process conroller deacivaed 1 Normal operaion The sepoin is higher han he fed back variable (acual value). If he sysem deviaion increases, he moor speed is increased. Example: pressure-conrolled booser pumps (increase in he moor speed produces an increase in pressure). 2 Reverse operaion The sepoin is lower han he fed back variable (acual value). If he sysem deviaion increases, he moor speed is increased. Example: emperaure-conrolled cooling waer pump (increase in moor speed produces decrease in emperaure). 3 Normal bi-drecional The direcion of roaion corresponds o he sign of he sysem deviaion. If he sysem deviaion increases, he moor speed is increased. 4 Reverse bi-direcional A negaive sysem deviaion causes a posiive direcion of roaion. If he sysem deviaion increases, he moor speed is increased. 0x4049 PID I- componen Rese ime for sysem deviaion. (P602.00) (PID I- componen) Wih he seing "6000 ms", he I componen is deacivaed [400] ms The I componen can also be deacivaed via he "Inhibi process conroller I-componen" 0x2631:047 (P400.47) funcion. 0x404C:001 PID influence: Acceleraion ime for acivaion If he rigger assigned in 0x2631:048 (P400.48) of he "Acivae PID influence ramp" funcion is TRUE, he (P607.01) (PID influence: Acivaion ime) influence of he process conroller is shown by means of a ramp wih he acceleraion ime se here [5.0] s 0x404C:002 PID influence: Deceleraion ime for masking ou If he rigger assigned in 0x2631:048 (P400.48) of he "Acivae PID influence ramp" funcion is FALSE, he (P607.02) (PID influence: Mask ou ime) influence of he process conroller is hidden via a ramp wih he deceleraion ime se here [5.0] s 151

152 Example for operaing mode In he following example, he "Deacivae PID conroller" funcion is used o deacivae he PID conrol emporarily: As sandard sepoin source, he frequency prese 1 is se o 20 Hz. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Swich S2 deacivaes he PID conrol. The moor is hen driven in a speed-conrolled way. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Swich S1 Run Swich S2 Deacivae PID conroller S1 S2 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:045 (P400.45) Deacivae PID conroller Digial inpu 2 [12] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2838:003 (P203.03) Sop mehod Sandard ramp [1] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Frequency prese 1 [11] 0x2911:001 (P450.01) Frequency sepoin preses: Prese 1 20 Hz 0x2916 (P211.00) Maximum frequency 50 Hz i The example assumes ha he process conroller has been configured accordingly. See chaper "Configuring he process conroller". Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz 0 Hz Trigger Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Oupu signals Saus signals Running [50] Sop ac ve [53] Run PID feedback = sepoin [73] 100 % Process sepoin 80 % 60 % 40 % 20 % 0 % Func on Enable inverer Deac vae PID conrolling 60 Hz 100 % / 50 Hz 80 % / 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz 80 % 20 Hz 80 % The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 PID conrol is deacivaed: Change-over from he configured PID conrol o he speed-conrolled operaion. 2 PID conrol is acivad again: Change-over from he speed-conrolled operaion o he configured PID conrol. 152

153 12.11 SEQUENCER CONTROL FUNCTION The following funcions serve o conrol he sequencer. See chaper "Sequencer". Selec sequence A sequence is seleced in a binary-coded fashion via he riggers assigned o he four funcion "Selec sequence (bi 0)"... " Selec sequence (bi 3)" in compliance wih he following ruh able: Selec sequence Selecion Bi 3 Bi 2 Bi 1 Bi 0 0x2631:053 0x2631:052 0x2631:051 0x2631:050 (P400.53) (P400.52) (P400.51) (P400.50) FALSE FALSE FALSE FALSE No sequence seleced FALSE FALSE FALSE TRUE Sequence 1 FALSE FALSE TRUE FALSE Sequence 2 FALSE FALSE TRUE TRUE Sequence 3 FALSE TRUE FALSE FALSE Sequence 4 FALSE TRUE FALSE TRUE Sequence 5 FALSE TRUE TRUE FALSE Sequence 6 FALSE TRUE TRUE TRUE Sequence 7 TRUE FALSE FALSE FALSE Sequence 8 TRUE FALSE FALSE TRUE Invalid selecion... TRUE TRUE TRUE TRUE Sar sequence The seleced sequence is no sared auomaically. For saring he sequence, wo funcions are available: 0x2631:030 (P400.30): Run/abor sequence (saus-conrolled sar) 0x2631:031 (P400.31): Sar sequence (edge-conrolled sar) Furher conrol funcions The following funcions serve o conrol he sared sequence: 0x2631:032 (P400.32): Nex sequence sep 0x2631:033 (P400.33): Pause sequence 0x2631:034 (P400.34): Suspend sequence 0x2631:035 (P400.35): Sop sequence 0x2631:036 (P400.36): Abor sequence Parameer Name / value range / [defaul seing] Info 0x2631:030 Funcion lis: Run/abor sequence Assignmen of a rigger for he "Run/abor sequence" funcion. (P400.30) (Funcion lis: Seq: Run/abor) Trigger = TRUE: Sar seleced sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: Abor sequence. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). The assigned rigger mus remain se o TRUE for he duraion of he sequence. 0 No conneced If he rigger bi is rese o FALSE, he sequence is abored. In his case, he sandard sepoin or he sepoin source seleced via sepoin change-over is acive again. A sequence is seleced in a binary-coded fashion via he rigger assigned o he four funcions "Selec sequence (bi 0)" 0x2631:050 (P400.50)... "Selec sequence (bi 3)" 0x2631:053 (P400.53). For an edge-conrolled sar, he funcion "Sar sequence" 0x2631:031 (P400.31) is opionally available. 0x2631:031 Funcion lis: Sar sequence Assignmen of a rigger for he "Sar sequence" funcion. (P400.31) (Funcion lis: Seq: Sar) Trigger = FALSE TRUE (edge): Sar seleced sequence. Seing can only be changed if he variable speed drive Trigger = TRUE FALSE (edge): No acion. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). Afer he sar, he sequencer remains acivaed unil he funcion "Sop sequence" 0x2631:035 (P400.35) 0 No conneced or he funcion "Abor sequence" 0x2631:036 (P400.36) is execued. A normal sop command does no rese he sar command for he sequencer. For a saus-conrolled sar, he funcion "Run/abor sequence" 0x2631:030 (P400.30) is opionally available. 0x2631:032 Funcion lis: Nex sequence sep Assignmen of a rigger for he "Nex sequence sep" funcion. (P400.32) (Funcion lis: Seq: Nex sep) Trigger = FALSE TRUE (edge): Nex sequence sep. Seing can only be changed if he variable speed Trigger = TRUE FALSE (edge): No acion. drive is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). The execuion of he curren sep is compleed even if he ime parameerised for he segmen has no 0 No conneced elapsed ye. The funcion is only relevan for Sequencer mode 0x4025 (P800.00) = "Sep operaion [2]" or "Time & sep operaion [3]". A jump o he nex sequence sep is no possible if he sequence pauses, he sequence is suspended or he final segmen is execued. 0x2631:033 Funcion lis: Pause sequence Assignmen of a rigger for he "Pause sequence" funcion. (P400.33) (Funcion lis: Seq: Pause) Trigger = TRUE: Pause sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: Coninue sequence. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). During he pause, he sequence sops in he curren sep. The expiraion of he ime se for he segmen is 0 No conneced sopped. The sequencer sepoin coninues o remain acive. 153

154 Parameer Name / value range / [defaul seing] Info 0x2631:034 Funcion lis: Suspend sequence Assignmen of a rigger for he "Suspend sequence" funcion. (P400.34) (Funcion lis: Seq: Suspense) Trigger = TRUE: Suspend sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: Coninue sequence. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). This funcion serves o emporarily change over o he sandard sepoin or he sepoin source seleced via 0 No conneced sepoin change-over. The sequence is coninued a he poin where i was suspended. 0x2631:035 Funcion lis: Sop sequence Assignmen of a rigger for he "Sop sequence" funcion. (P400.35) (Funcion lis: Seq: Sop) Trigger = FALSE TRUE (edge): Sop sequence. Seing can only be changed if he variable speed drive Trigger = TRUE FALSE (edge): No acion. is inhibied. For furher possible seing see parameer Noes: 0x2631:001 (P400.01). If he sequence is sopped, i is jumped o he final segmen. 0 No conneced The furher execuion depends on he seleced End of sequence mode 0x402F (P824.00). 0x2631:036 Funcion lis: Abor sequence Assignmen of a rigger for he "Abor sequence" funcion. (P400.36) (Funcion lis: Seq: Abor) Trigger = FALSE TRUE (edge): Abor sequence. Seing can only be changed if he variable speed drive Trigger = TRUE FALSE (edge): No acion. is inhibied. For furher possible seings, see parameer Noes: 0x2631:001 (P400.01). This funcion serves o direcly sop he sequence wihou he final segmen being execued. In his case, 0 No conneced he sandard sepoin or he sepoin source seleced via sepoin change-over is acive again. 0x2631:050 Funcion lis: Selec sequence (bi 0) Assignmen of a rigger for he "Selec sequence (bi 0)" funcion. Selecion bi wih he valency 20 for bi (P400.50) (Funcion lis: Seq: Selec. b0) coded selecion of a sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). Noes: 0 No conneced The seleced sequence is no sared auomaically. For a saus-conrolled sar, he funcion "Run/abor sequence" 0x2631:030 (P400.30) is available. For an edge-conrolled sar, he funcion "Sar sequence" 0x2631:031 (P400.31) is available. 0x2631:051 Funcion lis: Selec sequence (bi 1) Assignmen of a rigger for he "Selec sequence (bi 1)" funcion. Selecion bi wih he valency 21 for he (P400.51) (Funcion lis: Seq: Selec. b1) bi-coded selecion of a sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). Noes: 0 No conneced The seleced sequence is no sared auomaically. For a saus-conrolled sar, he funcion "Run/abor sequence" 0x2631:030 (P400.30) is available. For an edge-conrolled sar, he funcion "Sar sequence" 0x2631:031 (P400.31) is available. 0x2631:052 Funcion lis: Selec sequence (bi 2) Assignmen of a rigger for he "Selec sequence (bi 2)" funcion. Selecion bi wih he valency 22 for he (P400.52) (Funcion lis: Seq: Selec. b2) bi-coded selecion of a sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). Noes: 0 No conneced The seleced sequence is no sared auomaically. For a saus-conrolled sar, he funcion "Run/abor sequence" 0x2631:030 (P400.30) is available. For an edge-conrolled sar, he funcion "Sar sequence" 0x2631:031 (P400.31) is available. 0x2631:053 Funcion lis: Selec sequence (bi 3) Assignmen of a rigger for he "Selec sequence (bi 3)" funcion. Selecion bi wih he valency 23 for he (P400.53) (Funcion lis: Seq: Selec. b3) bi-coded selecion of a sequence. Seing can only be changed if he variable speed drive Trigger = FALSE: selecion bi = "0". is inhibied. Trigger = TRUE: selecion bi = "1". For furher possible seings, see parameer 0x2631:001 (P400.01). Noes: 0 No conneced The seleced sequence is no sared auomaically. For a saus-conrolled sar, he funcion "Run/abor sequence" 0x2631:030 (P400.30) is available. For an edge-conrolled sar, he funcion "Sar sequence" 0x2631:031 (P400.31) is available. 154

155 Example for operaing mode In he following example, he digial inpus 2 and 3 are used for conrolling he sequencer. The analog inpu 1 is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Buon S2 sars he sequence, buon S3 abors he sequence. Afer he aborion, he normal sepoin conrol is acive again. Connecion plan X3 GND AI1 AI2 AO1 10V V R1 1k...10k 24V DI1 DI2 DI3 DI4 DI5 DO1 S1 S2 S3 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run Buon S2 Sar sequence Buon S3 Abor sequence Parameer Designaion Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2631:004 (P400.04) Rese faul No conneced [0] 0x2631:013 (P400.13) Reverse roaional direcion No conneced [0] 0x2631:031 (P400.31) Sar sequence Digial inpu 2 [12] 0x2631:036 (P400.36) Abor sequence Digial inpu 3 [13] 0x2631:050 (P400.50) Selec sequence (bi 0) Consan TRUE [1] 0x2634:001 (P420.01) Relay Sequencer conrolled [100] 0x2634:002 (P420.02) Digial oupu 1 Sequencer conrolled [100] Segmen and sequence configuraion. In his example, only he sequence 1 is used. The sequence consiss of wo seps (segmen 1 and segmen 2). 0x4026:001 (P801.01) Sequencer segmen 1: Frequency sepoin 40 Hz 0x4026:002 (P801.02) Sequencer segmen 1: Acceleraion/deceleraion 20 s 0x4026:003 (P801.03) Sequencer segmen 1: Time 18 s 0x4026:004 (P801.04) Sequencer segmen 1: Digial oupus 0x00 0x4027:001 (P802.01) Sequencer segmen 2: Frequency sepoin 30 Hz 0x4027:002 (P802.02) Sequencer segmen 2: Acceleraion/deceleraion 15 s 0x4027:003 (P802.03) Sequencer segmen 2: Time 14 s 0x4027:004 (P802.04) Sequencer segmen 2: Digial oupus 0x02 (only relay) 0x402E:001 (P822.01) End segmen: Frequency sepoin 10 Hz 0x402E:002 (P822.02) End segmen: Acceleraion/deceleraion 8 s 0x402E:003 (P822.03) End segmen: Time 10 s 0x402E:004 (P822.04) End segmen: Digial oupus 0x04 (only digial oupu 1) 0x4030: x4030:016 Sequence 1: Sep 1 Segmen 1 [1] (P ) Sequence 1: Sep 2 Segmen 2 [2] Sequence 1: Sep 3 Skip sep [0] Sequence 1: Sep 16 Skip sep [0] Sequencer basic seings 0x4025 (P800.00) Sequencer mode Time operaion [1] 0x402F (P824.00) End of sequence mode Keep running [0] 0x4040 (P820.00) Sar of sequence mode Resar sequencer [0] 155

156 Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Consan TRUE [1] Digial inpu 1 [11] Digial inpu 2 [12] Digial inpu 3 [13] Oupu signals Saus signals Running [50] Sop ac ve [53] Seq. conrolled [100] Oupu frequency 0x2DDD Relay Seq. conrolled [100] Digial oupu 1 Sequence ac ve [101] Enable inverer Selec sequence (bi 0) Run Sar sequence Abor sequence 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz Bi 0 = 1 and bi = 0: sequence 1 is seleced. Seg1 Segmen 1 (40 Hz) Segmen 2 (30 Hz) Seg2 End segmen (10 Hz) End seg Seg1 Segmen 1 (40 Hz) Segmen 2 (30 Hz) Seg2 The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 If he variable speed drive is enabled and no error is acive, he moor can be sared wih he "Run" funcion. As he sequence has no been sared ye, firs he normal sepoin conrol is acive. 2 The "Sar sequence" funcion is used o sar he seleced sequence in an edge-conrolled way. 3 Sequencer mode 0x4025 (P800.00) = "Time operaion [1]": The swich-over o he nex sep of he sequence is made afer he ime se for he curren segmen has elapsed. 4 The segmen 2 is configured here in such a way ha he relay will be riggered during he ime of processing. 5 End of sequence mode 0x402F (P824.00) = "Keep running [0]": Afer he sequence has been processed, he sepoin se for he end segmen is coninuously ransmied o he moor conrol unil he sequence is abored. 6 In case of he end segmen, he ime seng deermines he delay afer which he configured oupu saes are o become acive. Here, he end segmen is configured in such a way ha he digial oupu 1 is se afer 10 s have expired. 7 If he "Run" funcion is se o FALSE, he moor is sopped wih he sop mehod se in 0x2838:003 (P203.03). The sared sequence, however, remains acive and he sequencer-conrolled oupus keep heir sae. 8 Sar of sequence mode 0x4040 (P820.00) = "Resar sequencer [0]": If he "Run" funcion is se o TRUE again, he (sill acive) sequence is resared. 9 The "Abor sequence" funcion is used o abor he sequence in an edge-conrolled way. In his case, he sandard sepoin or he sepoin source seleced via sepoin change-over is acive again. 156

157 12.12 FREQUENCY THRESHOLD FOR "FREQUENCY THRESHOLD EXCEEDED" TRIGGER As a funcion of he curren oupu frequency, he adjusable frequency hreshold serves o rigger a cerain funcin or se a digial oupu. Parameer Name / value range / [defaul seing] Info 0x4005 Frequency hreshold Threshold for he "Frequency hreshold exceeded [70]" rigger. (P412.00) (Freq. hreshold) The "Frequency hreshold exceeded [70]" rigger is TRUE if he curren oupu frequency is higher han he [0.0] Hz se hreshold. The rigger can be assigned o a funcion or o a digial oupu. Example for operaing mode In he following example, he digial oupu 1 is se o TRUE if he oupu frequency is higher han 20 Hz. The analog inpu 1 is se as sandard sepoin source. Swich S1 sars he moor in forward direcion of roaion. Swich S1 in he iniial posiion sops he moor again. Connecion plan X3 GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO1 Funcion Poeniomeer R1 Frequency sepoin selecion Swich S1 Run V R1 1k...10k S1 Parameer Name Seing for his example 0x2631:001 (P400.01) Enable inverer Consan TRUE [1] 0x2631:002 (P400.02) Run Digial inpu 1 [11] 0x2634:002 (P420.02) Digial oupus funcion: Digial oupu 1 Frequency hreshold exceeded [70] 0x2824 (P200.00) Conrol selecion Flexible I/O configuraion [0] 0x2860:001 (P201.01) Frequency conrol: Defaul sepoin source Analog inpu 1 [2] 0x4005 (P412.00) Frequency hreshold 20 Hz Inpu signals 60 Hz 50 Hz 40 Hz Frequency sepoin selec on 30 Hz 20 Hz 10 Hz Trigger Func on 0 Hz Consan TRUE [1] Digial inpu 1 [11] Oupu signals Saus signals Running [50] Sop ac ve [53] Enable inverer Run Frequency hreshold exceeded [70] 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz Oupu frequency 0 Hz 0x2DDD -10 Hz -20 Hz -30 Hz -40 Hz -50 Hz -60 Hz The saus signals can be assigned o digial oupus. See chaper "Configuraion of digial oupus". 1 Frequency hreshold 0x4005 (P412.00). 2 Frequency hreshold exceeded: Via rigger "Frequency hreshold exceeded [70]", he digial oupu 1 is se o TRUE. 157

158 12.13 CONFIGURATION OF DIGITAL INPUTS Seings for digial inpus Parameer Name / value range / [defaul seing] Info 0x2630:002 Seing for digial inpus: Inpu funcion Inpu funcion of he digial erminals DI3 and DI4. (P410.02) (DI seings: Inpu funcion) 0 Digial inpu DI3 = digial inpu DI4 = digial inpu 0x2632:001 Inversion of digial inpus: Digial inpu 1 Inversion of digial inpu 1 (P411.01) (DI inversion: DI1 inversion) 0 No invered 1 Invered 0x2632:002 Inversion of digial inpus: Digial inpu 2 Inversion of digial inpu 2 (P411.02) (DI inversion: DI2 inversion) 0 No invered 1 Invered 0x2632:003 Inversion of digial inpus: Digial inpu 3 Inversion of digial inpu 3 (P411.03) (DI inversion: DI3 inversion) 0 No invered 1 Invered 0x2632:004 Inversion of digial inpus: Digial inpu 4 Inversion of digial inpu 4 (P411.04) (DI inversion: DI4 inversion) 0 No invered 1 Invered 0x2632:005 Inversion of digial inpus: Digial inpu 5 Inversion of digial inpu 5 (P411.05) (DI inversion: DI5 inversion) 0 No invered 1 Invered Example: Acivaing wo funcions simulaneously via digial inpu 4 The principle of assigning riggers o funcions also enables a digial inpu o be assigned o several funcions. The wiring complexiy is reduced since here is no necessiy o inerconnec several digial inpus. If, for insance, he frequency prese 1 is o be seleced via he digial inpu 4 and a change- over o he acceleraion im 2 and deceleraion im 2 is o ake place a he same ime, his can be easily realised by he following parameer seing: Parameer Name Seing for his example 0x2631:018 (P400.18) Acivae prese (bi 0) Digial inpu 4 [14] 0x2631:039 (P400.39) Acivae ramp 2 Digial inpu 4 [14] i In order o achieve he desired behaviour, he digial inpu 4 mus no be assigned o any furher funcions. 158

159 12.14 CONFIGURATION OF ANALOG INPUTS ANALOG INPUT 1 Seings for analog inpu 1. Deails The analog inpu 1 can be used as sepoin source. See chaper "Selecion of sepoin source". For he process conroller, he analog inpu can be used for he feedback of he variable (acual value) or speed feedforward conrol. See chaper "Basic process conroller seings". The following seings are possible for he analog inpu: Definiion of he inpu range Filer ime for low-pass filer 2 Monioring of he inpu signal 3 Dead band for eliminaing he smalles signal levels Definiion of he seing range X3 AI1 V/mA % 0x2636:001 0x2636:006 Frequency sepoin source x < y % > Hz Analog inpu 1 [2] 0x2860:001 0x2636:008 0x2636:009 0x2636:010 0x2636:007 0x2636:002 0x2636:003 % PID uni 0x2DA4:002 [Hz] Process conroller sepoin source Analog inpu 1 [2] 0x2860:002 0x2636:004 0x2636:005 0x2DA4:003 [PID uni] % % 0x2636:011 0x2636:012 Analog inpu 1 [2] 0x2DA4:004 [%] Torque sepoin source 0x2860:003 Diagnosic parameers: The frequency value is displayed in 0x2DA4:002 (P110.02). The process conroller value is displayed in 0x2DA4:003 (P110.03). The orque value is displayed in 0x2DA4:004 (P110.04). Definiion of he inpu range The analog inpu can be configured as volage or curren inpu. Inernally, he signal is always convered o a value in percen. Definiion of he seimg range The seing range resuls from he se min and max value for he respecive mode. Configuraion examples Deailed configuraion examples can be found in he following subchapers: Example 1: Inpu range V seing range Hz. Example 2: Inpu range V seing range Hz. Example 3: Error deecion. Parameer Name / value range / [defaul seing] Info 0x2636:001 Analog inpu 1: Inpu range Definiion of he inpu range. (P430.01) (Analog inpu 1: AI1 inpu range) VDC VDC VDC ma ma 159

160 Parameer Name / value range / [defaul seing] Info 0x2636:002 Analog inpu 1: Min frequency value Definiion of he seing range for operaing mode "MS: Velociy mode". (P430.02) (Analog inpu 1: AI1 min) Direcion of roaion according o sign [0.0] Hz The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" is seleced in 0x2860:001 (P201.01). 0x2636:003 Analog inpu 1: Max frequency value (P430.03) (Analog inpu 1: AI1 max) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2636:004 Analog inpu 1: Min PID value Definiion of he seing range for PID conrol. (P430.04) (Analog inpu 1: AI1 min) The sandard sepoin source for he reference value of PID conrol is seleced in 0x2860:002 (P201.02) [0.00] PID uni 0x2636:005 Analog inpu 1: Max PID value (P430.05) (Analog inpu 1: AI1 max) [100.00] PID uni 0x2636:006 Analog inpu 1: Filer ime PT1 ime consan for low-pass filer (P430.06) (Analog inpu 1: AI1 filer ime) By he use of a low-pass filer, he impacs of noise o an analog signal can be minimised [10] ms For an opimum filer effec, firs he noise frequency has o be deermined. The ime consan hen has o be se so ha i equals he reciprocal value of he double frequency. 0x2636:007 Analog inpu 1: Dead band Opional seing of a dead band ha is placed symmerically around he frequency zero poin. (P430.07) (Analog inpu 1: AI1 dead band) The value se defines half he widh of he dead band in [%] [0.0] % Example: Seing 2 % resuls in a dead band of 4 %. If he analog inpu value is wihin he dead band, he oupu value for he moor conrol is se o "0". 0x2636:008 Analog inpu 1: Monioring hreshold Monioring hreshold for analog inpu 1. (P430.08) (Analog inpu 1: AI1 moni.level) 100 % 10 V (wih configuraion as volage inpu) [0.0] % 100 % 20 ma (wih configuraion as curren loop) 0x2636:009 Analog inpu 1: Monioring condiion Monioring condiion for analog inpu 1. (P430.09) (Analog inpu 1: AI1 moni.cond.) If he seleced condiion is me, he "Error of analog inpu 1 acive[81]" rigger is se o TRUE. 0 Inpu value < rigger hreshold The rigger can be assigned o a funcion or a digial oupu. If he seleced condiion is me for a leas 500 ms, he error response se in 0x2636:010 (P430.10) akes place. 1 Inpu value > rigger hreshold 0x2636:010 Analog inpu 1: Error response Error response for analog inpu 1. (P430.10) (Analog inpu 1: AI1 error resp.) The seleced response akes place if he monioring condiion seleced in 0x2636:009 (P430.09) is me for a For furher possible seings, see parameer leas 500 ms. 0x2D45:001 (P310.01). 3 Faul Associaed error code: x Error of analog inpu 1 0x2636:011 Analog inpu 1: Min orque value Definiion of he seing range for operaing mode "MS: Torque mode". (P430.11) (Analog inpu 1: Min. orque) 100 % permissible maximum orque 0x6072 (P326.00) [0.0] % Direcion of roaion according o sign. The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" is seleced in 0x2860:003 (P201.03). 0x2636:012 Analog inpu 1: Max orque value See chaper "Torque conrol w/ freq. limi". (P430.12) (Analog inpu 1: Max. orque) [100.0] % 160

161 EXAMPLE 1: INPUT RANGE V SETTING RANGE HZ In his configuraion, for insance, a frequency sepoin beween 0 and 50 Hz can be se wih a poeniomeer conneced o he analog inpu. Connecion plan X3 Funcion Poeniomeer R1 Frequency sepoin selecion (Inpu volage 1 V 5 Hz) GND AI1 AI2 AO1 10V 24V DI1 DI2 DI3 DI4 DI5 DO V R1 1k...10k Parameer Name Seing for his example 0x2636:001 (P430.01) Analog inpu 1: Inpu range VDC [0] 0x2636:002 (P430.02) Analog inpu 1: Min frequency value 0.0 Hz 0x2636:003 (P430.03) Analog inpu 1: Max frequency value 50.0 Hz 0x2636:006 (P430.06) Analog inpu 1: Filer ime 10 ms AI1 V % % Hz [%] VDC 10 ms Hz [Hz] [V] [%] EXAMPLE 2: INPUT RANGE V SETTING RANGE HZ In his example, a bipolar seing range and a dead band wih 2 % are configured. Parameer Name Seing for his example 0x2636:001 (P430.01) Analog inpu 1: Inpu range VDC [0] 0x2636:002 (P430.02) Analog inpu 1: Min frequency value Hz 0x2636:003 (P430.03) Analog inpu 1: Max frequency value 40.0 Hz 0x2636:006 (P430.06) Analog inpu 1: Filer ime 10 ms 0x2636:007 (P430.07) Analog inpu 1: Dead band 2.0 % AI1 V % % Hz [%] VDC 10 ms 2 % Hz [Hz] 40 2 % 0 2 % 100 [%] [V]

162 EXAMPLE 3: ERROR DETECTION In his example, he digial oupu 1 is se via he rigger "Error of analog inpu 1 acive [81]" if he percenage inpu value is lower han 10 %. Addiionally, a warning is oupu. Parameer Name Seing for his example 0x2634:002 (P420.02) Digial oupus funcion Digial oupu 1 Error of analog inpu 1 acive [81] 0x2636:001 (P430.01) Analog inpu 1: Inpu range VDC [0] 0x2636:002 (P430.02) Analog inpu 1: Min frequency value 0.0 Hz 0x2636:003 (P430.03) Analog inpu 1: Max frequency value 40.0 Hz 0x2636:006 (P430.06) Analog inpu 1: Filer ime 10 ms 0x2636:008 (P430.08) Analog inpu 1: Monioring hreshold 10.0 % 0x2636:009 (P430.09) Analog inpu 1: Monioring condiion Inpu value < rigger hreshold [0] 0x2636:010 (P430.10) Analog inpu 1: Error response Warning [1] AI1 V < 10 % % % Hz [%] VDC 10 ms Hz [Hz] [V] 0 10 Saus signal Digial oupu 1 Error of analog inpu 1 ac ve [81] 0x2634:002 Warning "Error of analog inpu 1" 100 [%] 162

163 ANALOG INPUT 2 SETTINGS FOR ANALOG INPUT 2. DETAILS The analog inpu 2 can be used as sepoin source. See chaper "Selecion of sepoin source". For he process conroller, he analog inpu can be used for he feedback of he variable (acual value) or speed feedforward conrol. See chaper "Basic process conroller seings". The following seings are possible for he analog inpu: Definiion of he inpu range Filer ime for low-pass filer 2 Monioring of he inpu signal 3 Dead band for eliminaing he smalles signal levels Definiion of he seing range X3 AI2 V/mA % 0x2637:001 0x2637:006 Frequency sepoin source x < > y % Hz Analog inpu 2 [3] 0x2860:001 0x2637:008 0x2637:007 0x2637:002 0x2DA5:002 [Hz] 0x2637:009 0x2637:003 0x2637:010 Process conroller sepoin source % PID uni Analog inpu 2 [3] 0x2860:002 0x2637:004 0x2637:005 % % 0x2637:011 0x2637:012 0x2DA5:003 [PID uni] Analog inpu 2 [3] 0x2DA5:004 [%] Torque sepoin source 0x2860:003 Diagnosic parameers: The frequency value is displayed in 0x2DA5:002 (P111.02). The process conroller value is displayed in 0x2DA5:003 (P111.03). The orque value is displayed in 0x2DA5:004 (P111.04). For furher deails and configuraion examples, see chaper "Analog inpu 1". Parameer Name / value range / [defaul seing] Info 0x2637:001 Analog inpu 2: Inpu range Definiion of he inpu range. (P431.01) (Analog inpu 2: AI2 inpu range) VDC VDC VDC 0x2637:002 Analog inpu 2: Min frequency value Definiion of he seing range for operaing mode "MS: Velociy mode". (P431.02) (Analog inpu 2: AI2 min) Direcion of roaion according o sign [0.0] Hz The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Velociy mode [-2]" is seleced 0x2637:003 Analog inpu 2: Max frequency value in 0x2860:001 (P201.01). (P431.03) (Analog inpu 2: AI2 max) Device for 50-Hz mains: [50.0] Hz Device for 60-Hz mains: [60.0] Hz 0x2637:004 Analog inpu 2: Min PID value Definiion of he seing range for PID conrol. (P431.04) (Analog inpu 2: AI2 min) The sandard sepoin source for he reference value of PID conrol is seleced in 0x2860:002 (P201.02) [0.00] PID uni 0x2637:005 Analog inpu 2: Max PID value (P431.05) (Analog inpu 2: AI2 max) [100.00] PID uni 0x2637:006 Analog inpu 2: Filer ime PT1 ime consan for low-pass filer (P431.06) (Analog inpu 2: AI2 filer ime) By he use of a low-pass filer, he impacs of noise o an analog signal can be minimised [10] ms For an opimum filer effec, firs he noise frequency has o be deermined. The ime consan hen has o be se so ha i equals he reciprocal value of he double frequency. 163

164 Parameer Name / value range / [defaul seing] Info 0x2637:007 Analog inpu 2: Dead band Opional seing of a dead band ha is placed symmerically around he frequency zero poin. (P431.07) (Analog inpu 2: AI2 dead band) The value se defines half he widh of he dead band in [%] [0.0] % Example: Seing 2 % resuls in a dead band of 4 %. If he analog inpu value is wihin he dead band, he oupu value for he moor conrol is se o "0". 0x2637:008 Analog inpu 2: Monioring hreshold Monioring hreshold for analog inpu 2. (P431.08) (Analog inpu 2: AI2 moni.level) Trigger hreshold for monioring he analog inpu [0.0] % 100 % 10 V (wih configuraion as volage inpu) 100 % 20 ma (wih configuraion as curren loop) 0x2637:009 Analog inpu 2: Monioring condiion Monioring condiion for analog inpu 2. (P431.09) (Analog inpu 2: AI2 error resp.) Trigger condiion for monioring he analog inpu. If he seleced condiion is me, he "Error of analog inpu 2 acive[82]" rigger is se o TRUE. The rigger can be assigned o a funcion or a digial oupu. If he seleced condiion is me for a leas 500 ms, he error response se in 0x2637:010 (P431.10) akes place. If he rigger condiion is me for a leas 500 ms, he response se in subindex 10 is effeced. 0 Inpu value < rigger hreshold Monioring condiion for analog inpu 2. 1 Inpu value > rigger hreshold If he seleced condiion is me, he "Error of analog inpu 2 acive[82]" rigger is se o TRUE. The rigger can be assigned o a funcio nor a digial oupu. If he seleced condiion is me for a leas 500 ms, he error response se in 0x2637:010 (P431.10) akes place. 0x2637:010 Analog inpu 2: Error response Error response for analog inpu 2. (P431.10) (Analog inpu 2: AI2 error resp.) The seleced response akes place if he monioring condiion seleced in 0x2637:009 (P431.09) is me for For furher possible seings, see parameer a leas 500 ms. 0x2D45:001 (P310.01). 3 Faul Associaed error code: x Error of analog inpu 2 0x2637:011 Analog inpu 2: Min orque value Definiion of he seing range for operaing mode "MS: Torque mode". (P431.11) (Analog inpu 2: Min. orque) 100 % permissible maximum orque 0x6072 (P326.00) [0.0] % Direcion of roaion according o sign. The sandard sepoin source for operaing mode 0x6060 (P301.00) = "MS: Torque mode [-1]" is seleced in 0x2637:012 Analog inpu 2: Max orque value 0x2860:003 (P201.03). (P431.12) (Analog inpu 2: Max. orque) See chaper "Torque conrol w/ freq. limi" [100.0] % CONFIGURATION OF DIGITAL OUTPUTS RELAY Seing for he relay. i Relay is no suiable for direc swiching of a elecromechanical holding brake!use a corresponding suppressor circui in case of an inducive or capaciive load! Parameer Name / value range / [defaul seing] Info 0x2634:001 Digial oupus funcion: Relay Assignmen of a rigger o he relay. (P420.01) (Dig.ou.funcion: Relay funcion) Trigger = FALSE: X9/NO-COM open and NC-COM closed. Trigger = TRUE: X9/NO-COM closed and NC-COM open. Noes: An inversion se in 0x2635:001 (P421.01)is aken ino consideraion here. 0 No conneced No rigger assigned (rigger is consanly FALSE). 1 Consan TRUE Trigger is consanly TRUE. 11 Digial inpu 1 Sae of X3/DI1, aking an inversion se in 0x2632:001 (P411.01) ino consideraion. 12 Digial inpu 2 Sae of X3/DI2, aking an inversion se in 0x2632:002 (P411.02) ino consideraion 13 Digial inpu 3 Sae of X3/DI3, aking an inversion se in 0x2632:003 (P411.03) ino consideraion. 14 Digial inpu 4 Sae of X3/DI4, aking an inversion se in 0x2632:004 (P411.04) ino consideraion. 15 Digial inpu 5 Sae of X3/DI5, aking an inversion se in 0x2632:005 (P411.05) ino consideraion. 164

165 Parameer Name / value range / [defaul seing] Info 51 Ready for operaion TRUE if inverer is ready for operaio (no error acive no STO aciv and DC-bus volage ok). Oherwise FALSE. 52 Operaion enabled TRUE if inverer and sar are enabled. Oherwise FALSE. 53 Sop acive TRUE if inverer is enabled and moor is no sared and oupu fre- quency = Quick sop acive TRUE if quick sop is acive Oherwise FALSE. 55 Inv.dis.safey Funcion no available for VLA1. 56 Error acive TRUE if error is acive. Oherwise FALSE. 57 Error (non-reseable acive) TRUE if non-reseable error is acive. Oherwise FALSE. 58 Device warning acive TRUE if warning is acive. Oherwise FALSE. A warning has no impac on he operaing saus of he drive. A warning is rese auomaically if he cause has been eliminaed. 59 Device rouble acive TRUE if a faul is acive. Oherwise FALSE. In he even of a faul, he moor is brough o a sandsill wih he quick sop ramp. The variable speed drive is hen disabled. Excepion: In case of a serious faul, he drive is disabled immediaely. The moor becomes orqueless (coass). The error sae will be lef auomaically if he error condiio is no acive anymore. The resar behaviour afer rouble can be configured See chaper "Auomaic resar". 60 Heasink emperaure warning acive TRUE if curren heasink emperaure > warning hreshold for emperaure monioring. Oherwise FALSE. Display of he curren heasink emperaure in 0x2D84:001 (P117.01). Seing of he warning hreshold in 0x2D84: Flying resar circui acive TRUE if flying resar circui acive is acive. Oherwise FALSE. See chaper "Flying resar circui". 67 DC braking acive TRUE if DC braking is acive. Oherwise FALSE. See chaper "DC braking". 69 Roaional direcion reversed TRUE if oupu frequency is negaive. Oherwise FALSE. 70 Frequency hreshold exceeded TRUE if curren oupu frequency > frequency hreshold. Oherwise FALSE. Display of he curren oupu frequency in 0x2DDD (P100.00). Seing Frequency hreshold in 0x4005 (P412.00). Frequency hreshold for "Frequency hreshold exceeded" rigger 71 Acual speed = 0 TRUE if curren oupu frequency = 0 Hz (± 0.01 Hz), irrespecive of he operaing mode. Oherwise FALSE. Display of he curren oupu frequency in 0x2DDD (P100.00). 72 Sepoin speed reached TRUE if frequency sepoin reached. Oherwise FALSE. 73 PID feedback = sepoin TRUE if he conrolled variable fed back = process conroller sepoin (± in 0x404D:003 (P608.03) se hyseresis). Oherwise FALSE. See chaper "Basic process conroller seing". 74 PID idle sae acive TRUE if he variable speed drive is in "PID idle sae". Oherwise FALSE. See chaper "Process conroller idle sae". 75 PID MIN alarm acive TRUE if fed back variable (wih acivaed PID conrol) < MIN alarm hreshold. Oherwise FALSE. Seing of MIN alarm hreshold in 0x404D:001 (P608.01). See chaper "Basic process conroller seing". 76 PID MAX alarm acive TRUE if he fed back variable (wih acivaed PID conrol) > MAX alarm hreshold. Oherwise FALSE. Seing of MAX alarm hreshold in 0x404D:002 (P608.02). See chaper "Basic process conroller seing". 77 PID MIN-MAX alarm acive TRUE if no PID alarm is acive wih acivaed PID conrol (MIN alarm hreshold < fed back variable < MAX alarm hreshold). Oherwise FALSE. Seing of MIN alarm hreshold in 0x404D:001 (P608.01). Seing of MAX alarm hreshold in 0x404D:002 (P608.02). See chaper "Basic process conroller seing". 78 Curren limi reached TRUE if curren moor curren maximum curren. Oherwise FALSE. Display of he presen moor curren in 0x2D88 (P104.00). Seing for he maximum curren in 0x6073 (P324.00). 79 Torque limi reached TRUE if orque limi has been reached or exceeded. Oherwise FALSE. Seing "Posiive orque limi" in 0x60E0. Seing "Negaive orque limi" in 0x60E1. 81 Error of analog inpu 1 acive TRUE if he monioring of he inpu signal a he analog inpu 1 has responded. Oherwise FALSE. This rigger is se as a funcion of he following seings: Monioring hreshold 0x2636:008 (P430.08) Monioring condiion 0x2636:009 (P430.09) The seing of he Error response in 0x2636:010 (P430.10) has no effec on his rigger. See chaper "Analog inpu 1". 82 Error of analog inpu 2 acive TRUE if he monioring of he inpu signal a he analog inpu 2 has responded. Oherwise FALSE. This rigger is se as a funcion of he following seings: Monioring hreshold 0x2637:008 (P431.08) Monioring condiion 0x2637:009 (P431.09) The seing of he Error response in 0x2637:010 (P431.10) has no effec on his rigger. See chaper "Analog inpu 2". 83 Load loss deeced TRUE if acual moor curren < hreshold for load loss deecion afer delay ime of he load loss deecion has elapsed. Oherwise FALSE. Display of he presen moor curren in 0x6078 (P103.00). Seing Threshold in 0x4006:001 (P710.01). Seing Deceleraion in 0x4006:002 (P710.02). See chaper "Load loss deecion". 165

166 Parameer Name / value range / [defaul seing] Info 100 Sequencer conrolled The conrol is execued via he sequencer (according o he configuraion of he digial oupus for he curren segmen). See chaper "Segmen configuraion". 101 Sequence acive Saus signal of he "sequencer" funcion: TRUE if he sequence is running and is currenly no suspended. See chaper "Sequencer". 102 Sequence suspended Saus signal of he "sequencer" funcion. TRUE if he sequence is currenly suspended. See chaper "Sequencer". 103 Sequence done Saus signal of he "sequencer" funcion TRUE if he sequence is compleed (final segmen has been passed hrough). See chaper "Sequencer". 104 Local conrol acive TRUE if local keypad conrol ("LOC") acive. Oherwise FALSE. 105 Remoe conrol acive TRUE if remoe conrol ("REM") via erminals, ec. acive. Oherwise FALSE. 106 Manual sepoin selecion acive TRUE if manual sepoin selecion ("MAN") via keypad acive. Oherwise FALSE. Selecion of he rigger for he "Acivae keypad sepoin" funcion in 0x2631:016 (P400.16). 107 Auomaic sepoin selecion acive TRUE if auomaic sepoin selecion ("AUTO") via erminals, ec. acive. Oherwise FALSE. 108 Parameer se 1 acive TRUE if parameer se 1 is loaded and acive. Oherwise FALSE. 109 Parameer se 2 acive TRUE if parameer se 2 is loaded and acive. Oherwise FALSE. 110 Parameer se 3 acive TRUE if parameer se 3 is loaded and acive. Oherwise FALSE. 111 Parameer se 4 acive TRUE if parameer se 4 is loaded and acive. Oherwise FALSE. 112 Parameer se load OK TRUE afer any parameer se has been loaded. Oherwise FALSE. 113 Parameer se load fail TRUE if any of he parameer ses could no be loaded. Oherwise FALSE. 115 Release holding brake Trigger signal for releasing he holding brake (TRUE = release holding brake). Noe! If his rigger is assigned o he relay or a digial oupu, he deceleraion imes se for he respecive oupu are no effecive (are inernally se o "0"). Only he deceleraion ime se in 0x2820:012 (P712.12) for closing he holding brake influences in his case he ime-dependen behaviour of he oupu. See chaper "Holding brake conrol". 117 Moor phase failure TRUE if a moor phase failure has been deeced. Oherwise FALSE. See chaper "Moor phase failure deecion". 118 UPS operaion acive Funcion no available for VLA Boh STO channels no acive Funcion no available for VLA1. 0x2635:001 Inversion of digial oupus: Relay Relay inversion. (P421.01) (DO inversion: Relay invered) 0 No invered 1 Invered DIGITAL OUTPUT 1 Seings for digial oupu 1. Parameer Name / value range / [defaul seing] Info 0x2634:002 Digial oupus funcion: Digial oupu 1 Assignmen of a rigger o digial oupu 1. Trigger = FALSE: X3/DO1 se o LOW level. Trigger = TRUE: X3/DO1 (P420.02) (Dig.ou.funcion: DO1 funcion) se o HIGH level. For furher possible seings, see parameer 0x2634:001 (P420.01). Noes: 115 Release holding brake An inversion se in 0x2635:002 (P421.02) is aken ino consideraion here. The conrol is execued via he sequencer (according o he configuraion of he digial oupus for he curren 100 Sequencer conrolled segmen). See chaper "Segmen configuraion". 0x2635:002 Inversion of digial oupus: Digial oupu 1 Inversion of digial oupu 1. (P421.02) (DO inversion: DO1 inversion) 0 No invered 1 Invered 166

167 12.16 CONFIGURATION OF ANALOG OUTPUTS ANALOG OUTPUT 1 Seings for analog inpu 1. Deails The analog oupu 1 is conrolled wih he signal seleced in 0x2639:002 (P440.02). The following seings are possible for he analog oupu: Definiion of he signal range Definiion of he oupu range 2 Signal 0x2639:002 Max Min 0x2639: 003 0x2639: 004 V/mA 0x2639:001 X3 AO1 0x2DAA:001 [V] 0x2DAA:002 [ma] Diagnosic parameers: The curren oupu volage is displayed in 0x2DAA:001 (P112.01). The acual oupu curren is displayed in 0x2DAA:002 (P112.02). Definiion of he signal range The signal range resuls from he resoluion of he seleced signal muliplied by he se min and max signal value. Signals ouside he signal range are cu off. For examples, see he following able: Signal Resoluion Min. signal Max. signal Signal range 0x2639:002 (P440.02) 0x2639:003 (P440.03) 0x2639:004 (P440.04) Oupu frequency 0.1 Hz Hz Frequency sepoin 0.1 Hz Hz Analog inpu % % Analog inpu % % Moor curren 0.1 A A Oupu power kw kw Torque acual value 0.1 % * % * * 100 % Moor raed orque 0x6076 (P325.00) Deailed configuraion examples can be found in he following subchapers. Definiion of he oupu range The analog oupu can be configured as volage or curren source. The oupu range seleced in 0x2639:001 (P440.01) hen corresponds o he configured signal range. Configuraion examples Deailed configuraion examples can be found in he following subchapers: Example 1: Oupu volage V oupu frequency Hz Example 2: Oupu volage V oupu frequency Hz Parameer Name / value range / [defaul seing] Info 0x2639:001 Analog oupu 1: Oupu range Definiion of he oupu range. (P440.01) (Analog oupu 1: AO1 oup. range) 0 Inhibied VDC VDC VDC ma ma 167

168 Parameer Name / value range / [defaul seing] Info 0x2639:002 Analog oupu 1: Funcion Selecion of he signal o be shown a analog oupu 1. (P440.02) (Analog oupu 1: AO1 funcion) 0 No acive No oupu signal. 1 Oupu frequency Acual oupu frequency (resoluion: 0.1 Hz). 2 Frequency sepoin Acual frequency sepoin (resoluion: 0.1 Hz). 3 Analog inpu 1 Inpu signal of analog inpu 1 (resoluion: 0.1 %). 4 Analog inpu 2 Inpu signal of analog inpu 2 (resoluion: 0.1 %). 5 Moor curren Acual moor curren (resoluion: 0.1 A). 6 Oupu power Acual oupu power (resoluion: kw). 7 Torque acual value Torque acual value (resoluion: 0.1 %). 100 % permissible maximum orque 0x6072 (P326.00) 10 Sequencer conrolled Volage value which has been se for he currenly execued sequencer segmen (resoluion 0.01 V). Sequencer 20 NeWordIN3 Acual value of he NeWordIN3 daa word (resoluion 0.1 %) Noe. This funcion is no available for VLA1. 21 NeWordIN4 Acual value of he NeWordIN4 daa word (resoluion 0.1 %). Noe. This funcion is no available for VLA Inernal value Inernal values of he manufacurer. 202 Inernal value 203 Inernal value 204 Inernal value 205 Inernal value 206 Inernal value 0x2639:003 Analog oupu 1: Min. signal Definiion of he signal value ha corresponds o he minimum value a analog oupu 1. (P440.03) (Analog oupu 1: AO1 min. signal) Example: configuraion of analog oupu 1 as a ma curren loop: oupu curren 4 ma 0x2639: [0] x2639:004 Analog oupu 1: Max. signal Definiion of he signal value ha corresponds o he maximum value a analog oupu 1. (P440.04) (Analog oupu 1: AO1 max. signal) Example: configuraion of analog oupu 1 as a ma curren loop: oupu curren 20 ma 0x2639: [1000] EXAMPLE 1: OUTPUT VOLTAGE V OUTPUT FREQUENCY HZ In his configuraion a volage is provided a he analog oupu proporionaely o he curren oupu frequency of he variable speed drive (1 V 10 Hz, resoluion 0.1 Hz). Parameer Name Seing for his example 0x2639:001 (P440.01) Analog oupu 1: Oupu range VDC [1] 0x2639:002 (P440.02) Analog oupu 1: Funcion Oupu frequency [1] 0x2639:003 (P440.03) Analog oupu 1: Min. signal 0 0x2639:004 (P440.04) Analog oupu 1: Max. signal 1000 Oupu frequency [1] 0x2639:002 [V] 10 Max Min V X3 AO [0.1 Hz] [Hz] EXAMPLE 2: OUTPUT VOLTAGE V OUTPUT FREQUENCY HZ In his configuraion he oupu range V is used for he oupu of he oupu frequency (resoluion 0.1 Hz). The example shows how he signals ouside he signal range (here: Hz) are cu off. Parameer Name Seing for his example 0x2639:001 (P440.01) Analog oupu 1: Oupu range VDC [3] 0x2639:002 (P440.02) Analog oupu 1: Funcion Oupu frequency [1] 0x2639:003 (P440.03) Analog oupu 1: Min. signal 300 0x2639:004 (P440.04) Analog oupu 1: Max. signal 600 Oupu frequency [1] 0x2639:002 [V] 10 Max Min V X3 AO [0.1 Hz] [Hz] 168

169 13 TECHNICAL DATA 13.1 STANDARDS AND OPERATING CONDITIONS PROTECTION OF PERSONS AND DEVICE PROTECTION Enclosure IP20 EN Type 1 NEMA 250 Proecion agains conac Open ype only in UL-approved sysems Insulaion resisance Overvolage caegory III EN m a.m.s.l. Overvolage caegory II above 2000 m a.m.s.l. Conrol circui isolaion Safe mains isolaion by double/reinforced insulaion EN Proecive measures agains Shor circui Earh faul Earh faul srengh depends on he operaing saus Moor overemperaure I²x monioring Overvolage Moor salling Leakage curren > 3.5 ma AC, > 10 ma DC EN Observe regulaions and safey insrucions Saring curren 3 x raed mains curren EMC DATA Acuaion on public supply sysems Implemen measures o limi he radio inerference o be expeced: The machine or plan manufacurer is responsible for compliance wih he requiremens for he machine/plan! < 1 kw: wih mains choke EN > 1 kw a mains curren 16 A: wihou addiional measures Mains curren > 16 A: wih mains choke or mains filer, EN RSCE: shor-circui power raio a he connecion poin of he machine/plan wih dimensioning for raed power. Rsce 120 is o be me. o he public nework. Noise emission Caegory C2 EN Type-dependen, for moor cable lenghs see raed daa. Noise immuniy Mees requiremen in compliance wih EN MOTOR CONNECTION Requiremens o he shielded moor cable Capaciance per uni lengh C-core-core/C-core-shield < 75/150 pf/m 2.5 mm² / AWG 14 C-core-core/C-core-shield < 150/300 pf/m 4 mm² / AWG 12 Elecric srengh Uo/U = 0.6/1.0 kv Uo = r.m.s. value exernal conducor o PE U 600 V UL U = r.m.s. value exernal conducor/exernal conducor 169

170 ENVIRONMENTAL CONDITIONS Energy efficiency Class IE2 EN Reference: Lovao seing (swiching frequency 8 khz variable) Climae 1K3 ( C) EN Sorage 2K3 ( C) EN Transpor 3K3 ( C) EN Operaion Operaion a a swiching frequency of 2 or 4 khz: above +45 C, reduce raed oupu curren by 2.5 %/ C Operaion a a swiching frequency of 8 or 16 khz: above +40 C, reduce raed oupu curren by 2.5 %/ C Sie aliude m a.m.s.l m a.m.s.l. Reduce raed oupu curren by 5 %/1000 m Polluion Degree of polluion 2 EN Vibraion resisance Transpor 2M2 (sine, shock) EN Operaion Ampliude 1 mm Germanischer Lloyd Hz Acceleraion resisan up o 0.7 g Hz Ampliude mm EN Hz Acceleraion resisan up o 1 g Hz ELECTRICAL SUPPLY CONDITIONS Permissible mains sysems TT TN IT Volage agains earh: max. 300 V Apply he measures described for IT sysems! IT sysems are no relevan for UL-approved sysems PHASE MAINS CONNECTION 230/240 V RATED DATA The oupu currens apply o hese operaing condiions: A a swiching frequency of 2 khz or 4 khz: Max. ambien emperaure 45 C. A a swiching frequency of 8 khz or 16 khz: Max. ambien emperaure 40 C. Power kw Mains volage range 1/N/PE AC 170 V V, 45 Hz Hz Raed mains curren wihou mains choke A wih mains choke A Oupu curren 2 khz A khz A khz A khz A Power loss W Overcurren cycle 180 s Max. oupu curren A Overload ime s Recovery ime s Max. oupu curren during he recovery ime A Overcurren cycle 15 s Max. oupu curren A Overload ime s Recovery ime s Max. oupu curren during he recovery ime A Moor cable lengh shielded, wihou EMC m 50 C2 residenial area / indusrial premises m 5 20 Weigh kg

171 14 APPENDIX 14.1 OPERATE AND PARAMETERISE THE VARIABLE SPEED DRIVE WITH KEYPAD The keypad is an easy means for he local operaion, parameerisaion and diagnosic of he variable speed drive. The keypad is simply conneced o he diagnosic inerface on he fron of he variable speed drive. The keypad can also be conneced and removed during operaion KEYPAD OPERATING MODE Afer swiching on he variable speed drive, he keypad plugged in is in "Operaing mode" afer a shor iniialisaion phase KEYPAD STATUS DISPLAY In he operaing mode, he keypad displays informaion on he saus of he variable speed drive. Keypad display Display Meaning If he variable speed drive is inhibied, he keypad shows "STOP": 1 Acive conrol mode: VEL:FLEX:AIN1 LOC REM VEL PID TRQ JOG 2 Acive conrol source: Speed mode Process conroller mode Torque mode Manual mode FLEX Flexible I/O configuraion If he variable speed drive is enabled, he keypad shows KPD Keypad he oupu frequency of he variable speed drive: KPDF Keypad (complee conrol via keypad including sepoin selecion) VEL:RUN:FWD LOC REM STOP MAN AUTO SET Hz OOOO2OO MAN AUTO SET In he process conroller mode, insead of he oupu frequency, he process conroller sepoin is displayed. The display can be configured in 0x2864 (P703.00). The language for he keypad display is prese o "English". The language can be changed in 0x2863 (P705.00). If an error is pending, he keypad shows he following informaion: Warn.DC Bus UV O1W3221 LOC REM MAN AUTO SET NET 3 Acive sepoin source: AINx KPD NET FREQ PRx SEGx MOP Nework (no available for VLA1) Analog inpu x Keypad Nework Digial frequency Prese sepoin x Segmen x Moor poeniomeer 4 Curren direcion of roaion: FWD REV 5 Lower saus line: 1 Error ex LOC REM MAN AUTO 2 Error ype: SET F T W Moor is roaing forwards Moor is roaing backwards Local keypad conrol acive. Remoe conrol via erminals, nework, ec. acive. Manual sepoin selecion via keypad acive. Auomaic sepoin selecion via erminals, nework, ec. acive. Blinking if one parameer seing has been changed bu has no been saved in he memory module wih mains failure proecion. Save seings: Press keypad ener key longer han 3 s. Faul Trouble Warning 3 Error code (hexadecimal) See chaper "Error codes" Fauls (F) and rouble (T) are displayed coninuously. See chaper "Error handling" Warnings (W) are only displayed every 2 seconds See chaper "Error rese wih keypad ". for a shor ime. Afer a disurbance, a resar is possible if he error condiion is no acive anymore. Resar Pending The keypad shows his by he "Resar Pending" noe. The noe is displayed in a 1-second inerval alernaing wih he error ex. See chaper "Auomaic resar". AI1 faul OOF7O81 LOC REM MAN AUTO SET 171