SAFETY WITH A SYSTEM V EN
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1 SAFETY WITH A SYSTEM EN
2 SOFTWARE SAFE PROGRAMMING SINGLE POINT OF ENGINEERING DEELOPMENT ENIRONMENT (IDE) Wih COMBIIS sudio 6 safey machine designers can mee compliance wih IEC SIL3 and ISO/EN PL e for heir safey PLC applicaion. COMBIIS sudio 6 safey uses a TÜ cerified CODESYS plug-in which is fully inegraed in COMBIIS sudio 6 developmen environmen. This means he machine and safey program can be developed in one unified sofware plaform. The safey conroller programs as a sub-node of he main machine conroller and he applicaion, asks, global variable liss, POEs and logic I/Os are also inegraed. SAFE PROJECT MANAGEMENT COMBIIS sudio 6 safey also offers addiional funcionaliy for managing he projec. This includes change racking, safe signal flow, safe versioning (pinning), and he separaion of safe mode and debug mode. FUNCTION BLOCK PROGRAMMING The safey conroller is programmed based of he a Funcion Block Diagram (FBD) via Safey Edior in IEC The FBD Safey Edior conains cerified safe modules according o PLCopen Safey. The safey modules faciliae he programming of common machine elemens like for example e-sop circuis, ligh curains, and wo-handed conrol. DRIE COMMISSIONING - SAFE MOTION Inegraed Safe Drive funcions are also commissioned wih COMBIIS sudio safey. This is where he safey funcionaliy and limis can be configured. The IDE also feaures a checksum o make sure he drive recieves he correc download.
3 Inpu AC 3PH 50/60 Hz 400 XXXXXX Oupu: AC3PH 0 U XXXXXXX XXXkA / XXXX Ma.No Cus.No. CAUTION Risk of Elecrical Shock Capaciors discharge ime is 5 minues. A faul proecive swich is no permissible as he only proecive measure! F1 F2 F3 F4 ENTER ESC Inpu AC 3PH 50/60 Hz 400 XXXXXX Oupu: AC3PH 0 U XXXXXXX XXXkA / XXXX Ma.No Cus.No. CAUTION Risk of Elecrical Shock Capaciors discharge ime is 5 minues. A faul proecive swich is no permissible as he only proecive measure! F1 F2 F3 F4 ENTER ESC Inpu AC 3PH 50/60 Hz 400 XXXXXX Oupu: AC3PH 0 U XXXXXXX XXXkA / XXXX Ma.No Cus.No. CAUTION Risk of Elecrical Shock Capaciors discharge ime is 5 minues. A faul proecive swich is no permissible as he only proecive measure! F1 F2 F3 F4 ENTER ESC HARDWARE Safe Auomaion We undersand sysem soluion as a coninuous archiecure from he auomaion o he mechanical inerface. Parallel o he cerified sofware ool KEB offers a complee porfolio of powerful hardware for he machine and plan auomaion. Inegraed ino he EherCAT-based conrol and remoe I/O sysem, he Safey PLC and he Safey I/O module ake over all safey relevan asks of he conrol level. The safey-oriened FSoE communicaion creaes a flexible inerface in he drive level where modular safey soluions provide various safey funcions. Synchronous / asynchronous moors and gear moors described as Safey Ready are fied wih encoder feedbacks for safey asks. PRESENTATION OF SAFETY INFORMATION Safey over SAFE PLC & IO S6 - SERO DRIE Safey over F6 SAFE MOTION MOTORS / SAFE ENCODERS SPRING-SET BRAKES
4 SAFETY PLC & I/O INSIDE THE AUTOMATION SYSTEM Safey over ADANTAGES OF FUNCTIONAL SAFETY IA FSoE C e r i fi e d Open approved by TÜ Managed by EherCAT Technology Group (ETG) Proven FSoE esablished in 2010 Flexible Machine PLC and Safey share common bus Scalable Up o 65,535 addressable slaves per maser Drive safey Triggering Safey Funcions in Drive over FSoE bus (e.g. STO, SLS, SLP, SOS, SS1, ec.) Safe I/O Safey PLC Safey over DECENTRALIZED SAFETY CONCEPT OSSD Sensor EherCAT Run Safe Saus Power EherCAT Run Safe Saus Power SO SO 1 13 L+ L - L - L+ L - HIGHLIGHTS Safey PLC Safey over EherCAT (FSoE) Maser TÜ approved IEC SIL3 and EN/ISO CAT. 4/PL e Black channel approach - main and safe conrol on he same bus Safey PLC can be used in decenralized opology Safe I/O Safey over EherCAT (FSoE) Slave TÜ approved IEC SIL3 and EN ISO CAT. 3/PL e Four safe inpus (wih dedicaed espulse oupus) Two safe oupus (max = 2 Amps) Safe I/Os can be used in decenralized opology
5 DRIES FUNCTIONAL SAFETY (FS) DRIES KEB s 6h generaion KEB drive producs feaure SIL3 Safe-Torque-Off (STO) as sandard. This speaks o KEB s commimen o safey soluions moving forward and he sandardizaion ulimaely lowers he cos burden o cusomers. Safey Module 1 in addiion o STO, Module 1 adds Safe-Brake-Conrol (SBC) which provides a safe 24 supply for brake operaion. Higher curren useable by exernal Relay. Safey Module 3 feaures safe moion funcionaliy according o IEC Advanced moion-based safey funcionaliy is possible in he drive. This improves reacion ime in e-sop scenarios and lowers coss by reducing separae proecive devices. Addiionally, Module 3 offers Safey over EherCAT (FSoE) funcionaliy where STO and all oher KEB-suppored safey funcions can be conrolled via he bus. This amouns o a huge savings in wiring. Addiionally, safey levels (e.g. limis) can be changed. Safe acual speed and posiion can be ransferred via he safe process daa. Safey I/O Safey over Real-ime bus communicaion Encoder inpu for safey encoders (X3A) SBC - Safe Brake Conrol (24, 2A) HIGHLIGHTS Scalable safey concep Up o PL e (ISO ) and SIL3 (IEC61508 and IEC 62061) Advanced safe moion funcions according o IEC Safey over EherCAT (FSoE) Slave Opion OSSD oupus (deecion of wire breakage, shors, ec.) Safe parameerizaion hrough COMBIIS 6 Dual channel ripple inerface for cascading safey chain Up o 8 differen configuraions sored
6 BASED SAFETY S6-/F6-K S6-/F6-A Module 1 Module 3 STO STO + SS1 Safey over Brake acive STO 1 Safe Torque OFF SBC - Safe Brake Conrol Safe Torque OFF 1 1 Safe Sop 1 2 SBC SS2 SEL Brake acive SOS S S1 S2 Safe Brake Conrol Safe Sop 2 Safe Emergency Limi S SLI S SLP SOS SLA S1 S Safely-Limied Incremen 1 2 Safely-Limied Posiion 1 2 SOS Sicherer - Safe Beriebshal Sop Safe Operaing Sop 1 SLA Sicher - Safely-Limied begrenze Beschleunigung Acceleraion Safely-Limied Acceleraion 2 SDI SLS 1 0 SSM SMS Safe Direcion Safely-Limied Speed Safe Speed Monior SMS Sichere - Safe maximale Maximum Geschwindigkei Speed Safe Maximum Speed SAR SSR 1 2 Safe-Acceleraion Range 1 SSR Sicherer - Safe Geschwindigkeisbereich Speed Range Safe Speed Range 2 KEB 6h generaion drives, like he S6 or F6, feaure scalable safey funcionaliy. Only pay for he safey funcionaliy ha you need. Wih Safey Module 3, wo differen safey funcionaliies can be implemened in addiion o he ripple safey funcion (safey chain). WHY USE DRIE-BASED SAFETY (SAFE MOTION)? Less wiring - remove conacors and oher radiional safey componens Fas reacion - direc handling inside he drive Easy o operae - up o 8 differen safey seups per funcion Cos savings compared o radiional safey soluion
7 MOTORS & GEAR SERO MOTORS TA SERIES Compac design 200 & 400 classes Safe Feedback opions Absolue muli-urn available (safe in single urn range) KEB spring-se brakes Opional Inegral or Planeary gearing Narrow body allows dynamic operaion GEAR MOTORS 4 Syles of Efficien Gearing SIL2 encoder opions KEB spring-se brakes IE3 moors - up o 45kW HIGHLIGHTS Servo moors DL3 & TA series Powerful, compac design, up o 82Nm nominal orque Opion wih KEB spring-se brake Quick connec power and feedback connecors Safe encoder opions including absolue formas like Hiperface and BiSS Gear moors Inducion or servo moor (up o 45kW) Spring-se brake opion wih microswich SIL2 encoder opions
8 Auomaion wih Drive KEB Auomaion KG Suedsrasse Barnrup Germany Tel KEB SAF Subjec o echnical aleraions!
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