DS /211 ED SOLENOID OPERATED DIRECTIONAL CONTROL VALVE. Q max 150 l/min SERIES 12 SUBPLATE MOUNTING ISO (CETOP 05) p max 320 bar

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1 41 310/211 ED DS5 SOLENOID OERED DIRECIONL CONROL VLVE SULE MOUNING ISO (CEO 05) p mx 320 r Q mx 150 l/min MOUNING INERFCE OERING RINCILE ISO (CEO ) M6x10M 6 x Ø11.2 (mx) ttcco optionl "" fcolttivo port Direct cting, suplte mounting directionl control vlve, with mounting surfce ccording to ISO 4401 (CEO R121H). ERFORMNCE RINGS (with minerl oil of viscosity of 36 cst t 50 C) Mximum operting pressure - - ports r 320 port - stndrd version port - version with Y port (ext.drin) Mximum flow rte l/min ressure drops p-q see prgrph 4 Operting limits see prgrph 6 Electricl fetures see prgrph 7 Electricl connections see prgrph 11 mient temperture rnge C -20 / +50 Fluid temperture rnge C -20 / +80 Fluid viscosity rnge cst Fluid contmintion degree ccording to ISO 4406:1999 clss 20/18/15 Recommended viscosity cst 25 Mss: single solenoid vlve 4,5 3,6 kg doule solenoid vlve 6,1 4,3 DC he vlve is supplied with 3 or 4 wy designs nd with severl interchngele spools with different porting rrngements. he vlve ody is mde with high strength iron cstings provided with wide internl pssges in order to minimize the flow pressure drop. Wet rmture solenoids with interchngele coils re used (see prgrph 7). he vlve is ville with DC or C solenoids. DC solenoids cn lso e fed with C power supply, y using connectors with uilt-in rectifier ridge (see prgrph 7.2). he DC solenoids DS5 directionl vlve is ville in the following specil versions: - version with Y externl suplte drin port, (see prgrph 14.1). - version with soft-shifting (see prgrph 14.4) - version with djustle soft-shift device (see prgrph 14.5) /211 ED 1/14 C

2 1 - IDENIFICION CODE D S 5 - / 12 - / Solenoid operted directionl control vlve ISO (CEO 05) size Spool type (see pr. 3) S* S* S* RK Series: (the overll nd mounting dimensions remin unchnged from 10 to 19) Sels: N = NR sels for minerl oil (stndrd) V = FM sels for specil fluids DC power supply D12 = 12 V D24 = 24 V D28 = 28 V D48 = 48 V D110 = 110 V D220 = 220 V D00 = vlve without coils (see NOE 1) Option: Surfce tretment not stndrd. Omit if not required (see NOE 2) Mnul override: omit for override integrted in the tue (stndrd) CM = mnul override, oot protected (only for DC version) CK = kno mnul override (only for DC version) Coil electricl connection (see pr. 11): K1 = plug for connector type DIN (stndrd) K2 = plug for connector type M JUNIOR (ville on D12 nd D24 coils only) K7 = plug DEUSCH D04-2 for mle connector type DEUSCH D06-2S (ville on D12 nd D24 coils only) C power supply 24 = 24 V - 50 Hz. Not ville for S4, S4, S4 spools 48 = 48 V - 50 Hz 110 = 110 V - 50 Hz / 120 V - 60 Hz 230 = 230 V - 50 Hz / 240 V - 60 Hz 00 = vlve without coils (see NOE 1) F110 = 110 V - 60 Hz F220 = 220 V - 60 Hz NOE 1: Coils locking ring nd relted OR re supplied together with vlves. NOE 2:he vlve is supplied with stndrd surfce tretment of phosphting lck. On request we cn supply these vlves with other surfce finishes. dd suffix / W * t the end of the code. W2 = mt epoxy pinting lck RL 9005 thickness 20 40µ W4 = Gs nitriding with oxidtion process. lck colour. 2 - HYDRULIC FLUIDS Use minerl oil-sed hydrulic fluids HL or HM type, ccording to ISO For these fluids, use NR sels (code N). For fluids HFDR type (phosphte esters) use FM sels (code V). For the use of other fluid types such s HF, HF, HFC, plese consult our technicl deprtment. Using fluids t tempertures higher thn 80 C cuses fster degrdtion of the fluid nd of the sels chrcteristics. he fluid must e preserved in its physicl nd chemicl chrcteristics /211 ED 2/14

3 3 - SOOL YE ype S*: 2 solenoids - 3 positions with spring centering ype S*: 1 solenoid side 2 positions (centrl + externl) with spring centering ype S*: 1 solenoid side 2 positions (centrl + externl) with spring centering S1 S1 S1 S2 S2 S2 S3 S3 S3 S4 S4 S4 S5 S6 S7 S8 S9 S10 S11 S12 S17 S18 S19 S20 S21 ype : 1 solenoid side 2 externl positions with return spring ype : 1 solenoid side 2 externl positions with return spring S S ype RK: 2 solenoids - 2 positions with mechnicl retention RK RK02 RK1 1RK esides the digrms shown, which re the most frequently used, other specil versions re ville: consult our technicl deprtment for their identifiction, fesiility nd operting limits /211 ED 3/14

4 4 - RESSURE DROS p-q (otined with viscosity 36 cst t 50 C) RESSURE DROS WIH VLVE ENERGIZED FLOW DIRECION SOOL YE CURVES ON GRH S1, S1, S S2, S2, S S3, S3, S S4, S4, S S S6, S S7, S S S S S17, S S S20, S21 S22, S23, , , RK RK RK1, 1RK RESSURE DROS WIH VLVE IN DE-ENERGIZED OSIION FLOW DIRECION SOOL YE CURVES ON GRH S2, S2, S2 5 S3, S3, S3 6 6 S4, S4, S4 5 S5 3 S6 6 S7 5 S8 5 S S11 6 S18 3 S22 S SWICHING IMES he vlues indicted re otined ccording to ISO 6403 stndrd, with minerl oil viscosity 36 cst t 50 C. IMES [ms] COIL YE ENERGIZING -ENERGIZING DC ms ms C ms ms /211 ED 4/14

5 6 - OERING LIMIS he curves define the flow rte operting fields ccording to the vlve pressure of the different versions. he vlues hve een otined ccording to ISO norm with solenoids t rted temperture nd supplied with voltge equl to 90% of the nominl voltge. he vlues hve een otined with minerl oil, viscosity 36 cst, temperture 50 C nd filtrtion ccording to ISO 4406:1999 clss 18/16/13. DC SOLENOID VLVE SOOL YE CURVE - - S1,S1,S1 1 1 S2, S2, S2 1 1 S3, S3, S3 2 2 S4, S4, S4 3 3 S5 1 1 SOOL YE CURVE - - S S S S20 S6 2 1 S7 3 3 S8 3 3 S9 1 1 S S S S21 S22 S23, , , RK 1 1 RK RK1, 1RK 1 1 p [r] C SOLENOID VLVE Q [l/min] SOOL YE CURVE - - S1,S1,S1 1 1 S2, S2, S2 2 2 S3, S3, S3 2 2 S4, S4, S4 4 4 S5 1 1 S6 2 1 S7 3 3 S8 3 3 S9 2 2 S S S SOOL YE CURVE - - S S S S20 S21 S22 S23, , , RK 1 1 RK RK1, 1RK 1 1 NOE: he vlues indicted in the grphs re relevnt to the stndrd solenoid vlve. he operting limits cn e considerly reduced if 4-wy vlve is used s 3-wy vlve with port or plugged or without flow. For flow nd pressure performnces of soft-shifting configurtion (options F) see pr Flow nd pressure performnces of djustle soft-shifting device configurtions (options S) re influenced y the set shifting time /211 ED 5/14

6 7 - ELECRICL FEURES 7.1 Solenoids hese re essentilly mde up of two prts: tue nd coil. he tue is threded into the vlve ody nd includes the rmture tht moves immersed in oil, without wer. he inner prt, in contct with the oil in the return line, ensures het dissiption. he coil is fstened to the tue y threded ring, nd cn e rotted, to suit the ville spce. rotection from tmospheric gents CEI EN lug-in type I 65 I 67 I 69 K K1 DIN x (*) K2 M JUNIOR x x (*) K7 DEUSCH D04 mle x x x (*) (*) he protection degree is gurnteed only with the connector correctly connected nd instlled VOLGE SULY FLUCUION MX SWICH ON FREQUENCY ± 10% Vnom ins/hr DUY CYCLE 100% ELECROMGNEIC COMIILIY (EMC) (NOE 1) LOW VOLGE CLSS OF ROECION: Coil insultion (VDE 0580) Impregntion: In complince with 2004/108/EC In complince with 2006/95/EC clss H clss F NOE 1: In order to further reduce the emissions, use of type H connectors is recommended. hese prevent voltge peks on opening of the coil supply electricl circuit (see C ). 7.2 Current nd sored power for DC solenoid vlve he tle shows current nd power consumption vlues relevnt to the different coil types for DC. he rectified current supply tkes plce y fitting the vlve with n lternting current source (50 or 60 Hz), rectified y mens of ridge uilt-in to the D type connectors (see ct ). However, when supplying the vlve with rectified current, it is necessry to consider reduction of the operting limits y 15-20% pprox. Coils for direct current (vlues ± 5%) Nominl Resistnce Current ower Coil code Suffix voltge t 20 C consumpt. consumpt [V] [Ω] []. [W] K1 K2 K7 D ,2 3, D D ,2 1, D , D , D , Current nd sored power for C solenoid vlve he tle shows current nd power consumption vlues t inrush nd t holding, relevnt to the different coil types for C current. Suffix Nominl Frequency Resistnce Current Current ower ower Coil voltge t 20 C consumption consumption consumption consumption code t inrush t holding t inrush t holding [V] [Hz] [ohm] [] [] [V] [V] , , ,09 12,5 2, V-50Hz 10,9 5,2 0, V-60Hz 10,9 5,2 0, /60 230V-50Hz 52,7 2,8 0, V-60Hz 52,7 2,8 0, F ,80 5,2 0, F ,2 2,7 0, /211 ED 6/14

7 8 - OVERLL ND MOUNING DIMENSIONS FOR DC SOLENOID VLVES DS5 - S* DS5 - RK DS5 - S* DS5 - dimensions in mm 1 Mounting surfce with seling rings solenoid position for S* nd configurtions 2 Stndrd mnul override included in the solenoid tue 3 Coil (360 revolving) 4 Coil removl spce 5 DIN connector (stndrd K1 shown) to e ordered seprtely (see ct ) 6 Connector removl spce 7 Locking ring: tightening torque: 6 Nm See pr. 15 nd 17 for fstening olts nd seling rings /211 ED 7/14

8 9 - OVERLL ND MOUNING DIMENSIONS FOR C SOLENOID VLVES DS5 - S* DS5 - RK DS5 - S* DS5 - dimensions in mm 1 Mounting surfce with seling rings solenoid position for S* nd configurtions 2 Stndrd mnul override included in the solenoid tue 3 Coil (360 revolving) 4 Coil removl spce 5 DIN connector - to e ordered seprtely (see ct ) 6 Connector removl spce 7 Locking ring: tightening torque: Nm See pr. 16 nd 17 for fstening olts nd seling rings /211 ED 8/14

9 10 - INSLLION Configurtions with centering nd return springs cn e mounted in ny position; type RK vlves - without springs nd with mechnicl detent - must e mounted with the longitudinl xis horizontl. Vlve fixing is y mens of screws or tie rods, with the vlve mounted on lpped surfce, with vlues of plnrity nd smoothness tht re equl to or etter thn those indicted in the drwing. If the minimum vlues of plnrity nd/or smoothness re not met, fluid lekge etween vlve nd mounting surfce cn esily occur. Surfce finishing 11 - ELECRIC CONNECIONS connection for DIN connector type code K1 (stndrd) connection for M JUNIOR connector type code K2 connection for DEUSCH D06-2S mle connector type code K ELECRIC CONNECORS he solenoid operted vlves re delivered without connectors. For coils with stndrd electricl connections K1 type (DIN 43650) the connectors cn e ordered seprtely. For the identifiction of the connector type to e ordered plese see ct For K2 nd K7 connection type the relted connectors re not ville MNUL OVERRIDES FOR DC SOLENOID VLVES CM - Mnul override, oot protected CK-DS5/10 Kno mnul override When the set screw is screwed nd its point is ligned with the edge of the kno, tighten the kno till it touches the spool: in this position the override is not engged nd the vlve is de-energized. fter djusting the override, tighten the set screw in order to void the kno loosing. Spnner: 3 mm Code: Code: /211 ED 9/14

10 14 - SECIL VERSIONS FOR DC SOLENOID VLVE Identifiction code for externl drin version D S 5 - / 12 - K1 / Y Solenoid operted directionl control vlve ISO (CEO 05) size Option: Surfce tretment not stndrd. Omit if not required (see NOE) Spool type (see pr. 3) Series n.: (the overll nd mounting dimensions remin unchnged from 10 to 19) Mnul override: omit for override integrted in the tue (stndrd) CM = mnul override, oot protected CK = kno mnul override Sels: N = NR sels for minerl oil (stndrd) V = FM sels for specil fluids Coil type D12 = 12 V D24 = 24 V D28 = 28 V D48 = 48 V D110 = 110 V D220 = 220 V ort for suplte externl drin Coil electricl connection (see pr. 11): K1 = plug for connector type DIN (stndrd) K2 = plug for connector type M JUNIOR (ville on D12 nd D24 coils only) K7 = plug DEUSCH D04-2 for mle connector type DEUSCH D06-2S (ville on D12 nd D24 coils only) NOE :he vlve is supplied with stndrd surfce tretment of phosphting lck. On request we cn supply these vlves with other surfce finishes. dd suffix / W * t the end of the code. W2 = mt epoxy pinting lck RL 9005 thickness 20 40µ W4 = gs nitriding with oxidtion process. lck colour Suplte externl drin port (option Y) his version llows the opertion with pressures up to 320 r on the vlve port. It is drin port Y relized on the vlve mounting interfce in complince with ISO (CEO R05). he Y port is connected with the solenoid chmer: in this wy the tues re not stressed y the pressure operting on the vlve port ø 6.3 (mx) Y ttcco optionl "" fcolttivo port ø 11.2 (mx) M6x /211 ED 10/14

11 14.3- Identifiction code for soft-shifting versions D S 5 - / - / Solenoid operted directionl control vlve ISO (CEO 05) size Spool type (see pr. 3) S1 S4 S2 S7 S9 S8 02 S12 02 Series n.: 12 - for version S 13 - for version F (the overll nd mounting dimensions remin unchnged from 10 to 19) Sels: N = NR sels for minerl oil (stndrd) V = FM sels for specil fluids ower supply D12 = 12 V D24 = 24 V D28 = 28 V D110 = 110 V D220 = 220 V Option: Surfce tretment not stndrd. Omit if not required (see NOE) Mnul override: omit for override integrted in the tue (stndrd) CM = mnul override, oot protected CK = kno mnul override Options: F = soft-shifting (see pr. 14.4) S = djustle soft-shifting device (see pr 14.5) Coil electricl connection (see pr. 11): K1 = plug for connector type DIN (stndrd) K2 = plug for connector type M JUNIOR (ville on D12 nd D24 coils only) K7 = plug DEUSCH D04-2 for mle connector type DEUSCH D06-2S (ville on D12 nd D24 coils only) NOE :he vlve is supplied with stndrd surfce tretment of phosphting lck. On request we cn supply these vlves with other surfce finishes. dd suffix / W * t the end of the code. W2 = mt epoxy pinting lck RL 9005 thickness 20 40µ W4 = gs nitriding with oxidtion process. lck colour /211 ED 11/14

12 Fixed restrictor for soft-shifting (option F) his version enles hydrulic ctutors to perform smooth strt nd stop y reducing the speed of movement of the vlve spool. he digrm on the side shows the operting limits of the spools ville in the soft-shifting version (NOE: for this version, the S9 spool must e used insted of the S3 one). he tle on the side shows the switching times. he vlues indicted re otined ccording to ISO 6403 stndrd, with minerl oil viscosity 36 cst t 50 C. he shifting time nd chrcteristics curves re influenced y the viscosity (nd thus y the temperture) of the operting fluid. Moreover, times cn vry ccording to the flow rte nd operting pressure vlues of the vlve. p [r] SOOL YE CURVE IMES - - ENERGIZING DE-ENERGIZING S1, S S S4, S7, S S , , Q [l/min] Directionl solenoid vlve with djustle soft-shifting device (option S) his solenoid vlve is supplied with suitle device, djustle y the user, which enles the control of the vlve spool shifting time. In this wy the hydrulic ctutors cn perform smooth movements, y controlling the vlve switching time ccording to the mchine cycle nd the inerti of the moving prts. NOE: during the first strt-up the vlve ody must e filled with the operting fluid through the tp (1) Spnner for plug: 17 mm - tightening torque 20 Nm 2 Shifting time djustment screw countersunk hex spnner 2,5 mm /211 ED 12/14

13 15 - SRE RS FOR DC SOLENOID VLVE DC COILS IDENIFICION CODE C 31 - / 21 Supply voltge D12 = 12 V D24 = 24 V D28 = 28 V D48 = 48 V D110 = 110 V D220 = 220 V SELS KI Series no.: (the overll nd mounting dimensions remin unchnged from 20 to 29) Coil electricl connection (see pr. 11): K1 = plug for connector type DIN (stndrd) K2 = plug for connector type M JUNIOR (ville on D12 nd D24 coils only) K7 = plug DEUSCH D04-2 for mle connector type DEUSCH D06-2S (ville on D12 nd D24 coils only) 1 Coil locking ring with sel included cod tightening torque: 6 Nm 2 ORM type (32x2.5) - 70 Shore 3 Coil (see identifiction code) 4 Solenoid tue D31-M27/20N (NR sels) D31-M27/20V (FM sels) NOE: the solenoid tue is supplied with OR n 5. 5 OR type (23.47x2.95) - 70 Shore 6 N. 5 OR type 2050 (12.42x1.78) - 90 Shore 7 For version with externl suplte drin only (Y option): OR type 2037 (9.25x1.78) - 90 Shore he codes here elow include O-Rings ref. 2, 5, 6 nd 7. Cod NR sels Cod FM (viton) sels /211 ED 13/14

14 16 - SRE RS FOR C SOLENOID VLVE C COILS IDENIFICION CODE C K1 / 11 Supply voltge 24 = 24 V - 50 Hz 48 = 48 V - 50 Hz 110 = 110 V - 50 Hz 120 V - 60 Hz 230 = 230 V - 50 Hz 240 V - 60 Hz F110 = 110 V - 60 Hz F220 = 220 V - 60 Hz SELS KI Series no.: (the overll nd mounting dimensions remin unchnged from 10 to 19) plug for connector type DIN (stndrd) he codes here elow include O-Rings ref. 2, 4, 6 nd 7. Cod NR sels Cod FM (viton) sels 1 Coil locking ring cod tightening torque: Nm 2 OR type 4100 (24.99x3.53) - 90 Shore 3 Coil (see identifiction code) 4 OR type 2112 (28.30x1.78) - 90 Shore 5 Solenoid tues: 25.4-M27/11N (NR sels) 25.4-M27/11V (FM sels) NOE: the tue is supplied with OR n 6. 6 OR type (23.47x2.95) - 70 Shore 7 N. 5 OR type 2050 (12.42x1.78) - 90 Shore 17 - FSENING OLS 4 olts SHC M6x40 ightening torque 8 Nm 18 - SULES (See ctlogue ) ype MD4-I4G with rer ports 1/2 S ype MD4-L4G with side ports 1/2 S DULOMIC OLEODINMIC S.p RIGO (MI) Vi M. Re Depolini 24 el Fx e-mil: sles.exp@duplomtic.com /211 ED RERODUCION IS FORIDDEN. HE COMNY RESERVES HE RIGH O LY NY MODIFICIONS. 14/14